杉野工業 List of Products and Services

We would like to introduce "Our Company's Recommended Technology." Please provide us with the broken parts that do not have drawings. We will create drawings and not only replicate the same parts but also suggest additional features such as wear resistance. Furthermore, when machinery parts break and production stops, Sugino Industries will respond quickly to restore your production line. 【Features】 ■ High-precision repair of individual machine parts ■ Suggestions for additional features such as wear resistance ■ Quick response to restore your production line when machinery parts break and production stops ■ Provision of repairs with short lead times and low costs *For more details, please refer to the PDF materials or feel free to contact us.

• Calibration and repair

At Sugino Industries Co., Ltd., we achieved a 100% on-time delivery rate to our customers for the fiscal year R4. Aiming to be the fastest company in Japan for delivery, we will continue to pass on our craftsmanship to the distant future. Please feel free to contact us when you need our services. 【Delivery Response Rate】 ■Same day: 282 cases, 21% ■1-3 days: 310 cases, 24% ■4-7 days: 191 cases, 15% ■8 days and beyond: 532 cases, 40% *For more details, please refer to the PDF document or feel free to contact us.

• Other services

We would like to introduce the "repair of screw conveyor shafts" conducted by Sugino Industrial Co., Ltd. We examine how to repair shafts that have worn significantly due to long years of operation by referring to design drawings, and we carry out primary processing of the screw, pin hole processing to prevent shaft disengagement, and finishing processes. After completion, we ship the parts for the resumption of machine operation. 【Repair Process (Partial)】 1. Consider how to repair by looking at the design drawings. 2. Primary processing of the screw. 3. Insert the shaft, which has completed primary processing, into the screw and proceed to welding. 4. Welding the shaft and screw. 5. Processing pin holes to prevent shaft disengagement. *For more details, please refer to the PDF document or feel free to contact us.

• Calibration and repair

Sugino Industrial Co., Ltd. conducts repair and surface modification through thermal spraying. Using various thermal spraying equipment and materials, we provide thermal spray coatings tailored to our customers' needs. Furthermore, by consistently performing processes from thermal spraying to machining and finishing, we are able to offer repairs with "short delivery times" and "low costs." Please feel free to contact us when you need our services. 【Types】 ■ Powder flame spraying ■ Wire flame spraying ■ Atmospheric plasma spraying *For more details, please refer to the PDF materials or feel free to contact us.

• Calibration and repair

Sugino Industrial Co., Ltd. offers support for a wide variety of products and small lot production. Basically, we handle single-item processing. We can accommodate different processing needs based on the "size," "shape," and "material" for each product. Additionally, we respond to both repairs and new productions on a single-item basis. Please feel free to contact us when you need assistance. 【Product Examples】 ■Φ320×550L Submersible Bearing ■Φ600×3500L Screw Shaft *For more details, please refer to the PDF document or feel free to contact us.

• Other contract services

At Sugino Industrial Co., Ltd., we achieve short delivery times (as fast as 5 hours) with our in-house integrated production (one-stop service). We keep materials such as "S45C" and "SUS304" in stock. Our materials warehouse has a wide variety of options. Please feel free to contact us when you need assistance. 【Process】 1. Order receipt 2. Design and drafting 3. Various processing 4. Inspection 5. Delivery *For more details, please refer to the PDF document or feel free to contact us.

• Other contract services

Sugino Industrial Co., Ltd. has a production system that enables integrated manufacturing. The equipment includes a general-purpose lathe with a maximum capacity of φ950×5500L and a CNC lathe with a maximum capacity of φ750×2000L. Additionally, we have first-class welding technicians and single-class thermal spraying technicians specializing in thermal spraying (build-up thermal spraying work). 【Equipment Owned (Excerpt)】 ■ Composite NC Lathe ■ Turning ■ Milling Machine ■ Machining Center ■ Cylindrical Grinding Machine *For more details, please refer to the PDF document or feel free to contact us.

• Machining Center

We would like to introduce the "Business Structure" of Sugino Kogyo Co., Ltd. In the sales and design department, we carry out product sketches, design, and drafting. In the manufacturing and DX department, we handle machining, thermal spraying, welding, and finishing. Additionally, in the inspection and shipping department, we conduct inspections and shipping. Please feel free to contact us when you need our services. 【Manufacturing Process】 ■General-purpose machines: lathes, drill presses, milling machines, cylindrical grinders, etc. ■NC machines: NC lathes, combined NC lathes, machining centers ■Welding and canning: TIG, MAG, discharge welding ■Thermal spraying: powder-type frame, wire-type frame, atmospheric plasma *For more details, please refer to the PDF document or feel free to contact us.

• Other contract services

We would like to introduce our "Repair Engineering." We take in industrial machine parts such as shafts and sleeves, which have experienced a decline in function due to wear in bearing and sliding areas, and carry out repairs on the defective parts. Additionally, if repairs are difficult or if there are requests for improvements to enhance functionality based on the current shape, we will create new parts. 【Service Contents】 ■ Design (various parts drafting) ■ Precision metal processing, cutting, grinding ■ Surface treatment processing, various spraying applications, various welding buildup ■ Sheet metal and can manufacturing processing *For more details, please refer to the PDF document or feel free to contact us.

• Calibration and repair

Our company manufactures and repairs various machine parts, performs thermal spraying of various metals, ceramics, and cermets, produces various specialized machines, and engages in welding, sheet metal work, and various can manufacturing. We achieve short delivery times (as fast as 5 hours) through in-house integrated production (one-stop service). Additionally, we can accommodate a wide variety of small lot production, allowing for processing that varies by product in terms of "size," "shape," and "material." 【Industries】 ■ Manufacturing and repair of various machine parts ■ Thermal spraying of various metals, ceramics, and cermets ■ Manufacturing of various specialized machines ■ Welding, sheet metal work, and various can manufacturing *For more details, please refer to the PDF document or feel free to contact us.

• Calibration and repair

The new headquarters of Sugino Manufacturing Co., Ltd. was completed in July 2022. The new factory facility is equipped with temperature control through air conditioning to enable higher precision processing, and by incorporating a new production management system, we have achieved high standards in process management and quality control. Additionally, the rooftop serves as a tsunami evacuation site, accommodating up to 130 local residents for primary evacuation. We have also newly introduced Keyence's non-contact three-dimensional measuring machine "VL-550" and the wide-area three-dimensional measuring machine "WM3000." We deliver products that are fast, accurate, high-precision, and highly reliable. 【Newly Introduced Equipment】 ■ Keyence VN-550 ■ Keyence WM3000 *For more details, please refer to the PDF document or feel free to contact us.

• 3D measuring device

Since our establishment in 1969, we have started with the manufacturing of industrial machine parts, progressed to the production of various specialized machines, and introduced the thermal spraying process from Oerlikon Metco as part of our unique technology. By engaging in the manufacturing and repair regeneration of machine parts, from build-up coating to finishing processes, we have received the support of many customers. Recently, we have been responding to urgent, one-off parts by taking them from design to manufacturing, utilizing metal thermal spraying machines and plasma devices for quick repairs. Moving forward, we aim to contribute to the local industry and pass on Japan's manufacturing technology to the future for a longer time. We appreciate your continued support. 【Business Activities】 ■ Repair of machine parts and manufacturing of various machine parts, welding sheet metal, and production of specialized machinery. *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing

Thermal spraying is a type of surface treatment alongside welding, plating, and PVD. It is a technique that uses combustion flames from combustible gases or electrical energy from arcs to melt materials, which are then blown onto the substrate surface to adhere and form a coating. Our company adopts the complete Metco thermal spraying method using thermal spraying equipment and materials from Oerlikon Metco. [Overview] ■ A technique that adheres and layers materials on the substrate surface to form a coating. *For more details, please refer to the related links or feel free to contact us.

• Technical and Reference Books

We will introduce the types and characteristics of thermal spraying. "Powder Flame Spraying" is a thermal spraying method that uses materials that have been pre-processed into powder, which are then melted and sprayed onto the substrate using an oxygen-acetylene flame to form a coating. In addition, there are "Wire Flame Spraying" and "Atmospheric Plasma Spraying." 【Characteristics of Powder Flame Spraying】 ■ Uses materials that have been pre-processed into powder ■ Melts and sprays onto the substrate using an oxygen-acetylene flame to form a coating ■ Can also handle "hard alloys" *For more details, please refer to the related links or feel free to contact us.

• Technical and Reference Books

Let me introduce the advantages of thermal spray repair. The films that are formed are not limited to metal materials; ceramics and hard materials are also possible. The equipment is simple and portable, allowing for implementation regardless of the work location. Please feel free to contact us when you need our services. 【Advantages】 ■ Can be performed at low temperatures (around 100°C) ■ Forms the coating physically rather than chemically ■ If the old coating is stripped away, a new coating can be formed in the same location ■ The time required for repairs is significantly shorter compared to welding or other buildup repairs *For more details, please refer to the related links or feel free to contact us.

• Technical and Reference Books

We will introduce the applications of metal thermal spraying and the main products. By applying metal thermal spraying to worn areas, it is possible to restore dimensions. Additionally, by checking the usage conditions up to the present and the condition of the actual product, we can apply wear-resistant and corrosion-resistant coatings through thermal spraying to areas that are prone to wear or corrosion, thereby extending the lifespan of the product. [Main products for build-up repair] ■ Shaft for spiral pumps ■ Rotor shaft for motors ■ Bearing parts such as brackets for motors ■ Worn areas of oil seal parts *For more details, please refer to the related links or feel free to contact us.

• Technical and Reference Books

"Atmospheric plasma spraying" is a spraying method that can spray all materials, including high melting point tungsten carbide and ceramics, which were difficult to spray using metallizing and thermal spray. Since the plasma flame itself is inert, it is possible to obtain pure and low-oxidation coatings even with low melting point metals like aluminum and copper. Please feel free to contact us when you need our services. 【Features】 ■ Capable of spraying high melting point materials ■ The sprayed coating is extremely dense ■ A hard and dense coating that can sufficiently resist hard plating, etc. is obtained ■ There is almost no thermal impact on the base material *For more details, please refer to the related links or feel free to contact us.

• Technical and Reference Books

"Wire arc spraying" is a thermal spraying method in which a wire-shaped material is used, continuously melted by an oxygen-acetylene flame, and atomized by compressed air to be sprayed onto the substrate, forming a coating. Since it is usually performed at low temperatures around 100°C, it does not affect the heat of the substrate and does not cause distortion or degradation of the base material. Additionally, compared to using the same material directly, the sprayed coating exhibits significantly superior wear resistance against sliding. 【Features】 ■ Can be sprayed onto any metal ■ Can be sprayed onto any substrate ■ Does not cause thermal effects or distortion to the substrate ■ The sprayed coating is resistant to wear *For more details, please refer to the related links or feel free to contact us.

• Technical and Reference Books

At Sugino Industrial Co., Ltd., we offer a technology called "metal thermal spraying," which uses combustion flames from combustible gases and electrical energy from arcs to melt materials and blow them onto the substrate surface, forming a coating. Since the thermal impact on the substrate is minimal, it allows for high-precision repairs without causing distortion or changes in composition, and can be completed in a short time. 【Features】 ■ Can be operated at low temperatures (around 100°C) ■ Few restrictions on the substrate and the materials used for film formation ■ Repairs can be repeated as long as the material is not rendered unusable ■ Short time required for repairs *For more details, please download the PDF or feel free to contact us.

• Welding Machine