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日本カーボン 本社

Establishment1915 year
capital740277Ten thousand
number of employees147
addressTokyo/Chuo-ku/5th Floor, TMG Hachioji Building, 1-10-7 Hachioji, Tokyo
phone03-6891-3733
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last updated:Sep 10, 2018
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High-strength, high-elasticity carbon material 'CCM' *Sample available

For lightweighting metal products such as transport trays for brazing jigs. Achieving improved productivity, quality, and energy savings.

"CCM" is a carbon material composed of both the base material and reinforcement fibers made of carbon. It boasts not only high strength and elasticity but also excellent heat resistance, thermal shock resistance, chemical resistance, and electrical conductivity. By switching to CCM for metal products such as transport trays used during mold hardening and baskets used for brazing automotive parts, it is possible to achieve weight reduction and improvements in productivity and quality. ★Samples are currently being offered to the first 10 applicants! Please apply through the contact form. 【Benefits of Utilizing CCM】 ■ Enables weight reduction and shorter heating/cooling times → Reduces electricity consumption and improves production volume and quality ■ Highly tough and does not crack → Easy to handle ■ Resistant to thermal deformation and has a long lifespan → Maintains product precision for items like molds *In addition to the product catalog, we are also providing materials that include features and case studies. Please feel free to contact us.

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Introduction of application examples for carbon fiber reinforced carbon material "CCM".

In addition to the excellent properties of carbon, this ultra-heat-resistant structural material excels in high strength, high elasticity, lightweight design, energy efficiency, and low running costs!

"CCM" is a high-strength, high-elasticity carbon material composed entirely of carbon (graphite) for both the reinforcing fibers and the matrix. In addition to the excellent properties of carbon, it is an ultra-heat-resistant structural material that excels in high strength, high elasticity, lightweight characteristics, and achieves energy savings and low running costs. [Examples of Applications] Isotropic graphite (crucibles/heaters), brazing jigs, jigs for manufacturing cemented carbide tools, lightweight heat-resistant jigs, firing shafts, industrial robot arms, lightweight heat treatment jigs, sintering jigs, brazing jigs, alternatives to heat-resistant steel, insulation material protection plates, jigs for metal powder injection molding (MIM), jigs for vacuum carburizing, insulation materials for induction furnaces, jigs for EGR cooler manufacturing, prevention of distortion and deformation during metal heat treatment, alternatives to heat treatment jigs for heat-resistant steel, alternatives to stainless steel weldments for heat treatment, battery material manufacturing. *For more details, please refer to the PDF document or feel free to contact us.

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Examples of using carbon fiber reinforced carbon material "CCM" (2)

Introducing examples of the use of the ultra-heat-resistant structural material 'CCM', which excels in high strength, high elasticity, and lightweight properties, achieving energy savings and low running costs!

"CCM" is a high-strength, high-elasticity carbon material composed entirely of carbon (graphite) for both the reinforcing fibers and the matrix. In addition to the excellent properties of carbon, it is a super heat-resistant structural material that excels in high strength, high elasticity, lightweight, energy efficiency, and low running costs. [Usage Examples] ■ Heat Treatment Jigs for Bearings It excels in strength at high temperatures and has very little thermal expansion, making it suitable for jigs used in heat treatment, especially for the heat treatment of precision parts. ■ Automation of Factories / Automation of Heat Treatment Due to its lightweight and minimal thermal deformation at high temperatures, it is well-suited as a jig for advancing automation in factories and heat treatment through robot transportation. *For more details, please refer to the PDF document or feel free to contact us.

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Case Study of Carbon Fiber Reinforced Carbon Material 'CCM' (1)

Introducing examples of the use of the ultra-heat-resistant structural material 'CCM', which excels in high strength, high elasticity, and lightweight properties, achieving energy savings and low running costs!

"CCM" is a high-strength, high-elasticity carbon material composed entirely of carbon (graphite) for both the reinforcing fibers and the matrix. In addition to the excellent properties of carbon, it is a super heat-resistant structural material that excels in high strength, high elasticity, and lightweight, achieving energy savings and low running costs. [Usage Examples] ■ Jigs for glass... Heat resistance and lubricity required for glass processing ■ Furnace floor... High strength, lightweight, and high heat resistance make it suitable as a furnace floor for heat treatment ■ Bolts/Nuts... Excellent strength at high temperatures *For more details, please refer to the PDF document or feel free to contact us.

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[CCM Use Case] For Flat Panel Displays (FPD)

It is used as a robotic arm for flat panel displays due to its high strength and high elasticity!

We provide a material called 'CCM (Carbon Fiber Reinforced Carbon Composite)' that is lightweight, highly tough, and resistant to thermal deformation. CCM can be applied to flat panel displays (FPD) and can be designed to fit various product shapes. We support 3D-CAD design. 【Features of CCM】 ■ Lightweight ■ High toughness and resistant to cracking ■ Resistant to thermal deformation ■ Structure similar to reinforced concrete *For more details, please refer to the PDF document or feel free to contact us.

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Application and Effects of CCM (Carbon Fiber Reinforced Carbon Composites)

Lightweight, highly tough, and resistant to thermal deformation CCM! We will introduce detailed features and usage examples.

We offer a material called 'CCM (Carbon Fiber Reinforced Carbon Composite)', which is lightweight, highly tough, and resistant to thermal deformation. CCM can be used for trays, baskets, jigs, carriers, and floors. It can also replace heat-resistant steel trays and baskets. This document provides detailed information on the benefits of using CCM, delivery records, and actual usage examples. [Contents (excerpt)] ■ What is CCM? ■ What can CCM be used for? ■ Benefits of using CCM ■ Delivery records and applications ■ Usage examples, etc. *For more details, please refer to the PDF document or feel free to contact us.

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[Usage Example] CCM (Carbon Fiber Reinforced Carbon Composite) Furnace Floor

Lightweight, highly tough, and resistant to thermal deformation CCM! Introduction of examples used in furnace floors.

We offer a material called 'CCM (Carbon Fiber Reinforced Carbon Composite)' that is lightweight, highly tough, and resistant to thermal deformation. There are also cases where solid carbon furnace floors have been replaced with CCM. The benefits of this delivery include the ability to increase the weight of the furnace charge due to the lighter furnace floor, and less heat escaping to the can body, resulting in better heat distribution. Furthermore, its lightweight nature contributes to the reduction of electrical energy consumption. 【Features of CCM】 ■ Lightweight ■ High toughness and resistant to cracking ■ Resistant to thermal deformation ■ Structure similar to reinforced concrete *For more details, please refer to the PDF materials or feel free to contact us.

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[Usage Example] CCM (Carbon Fiber Reinforced Carbon Composite) Brazing Jig

Lightweight, highly tough, and resistant to thermal deformation CCM! Introduction of examples using it in brazing jigs.

We offer a material called 'CCM (Carbon Fiber Reinforced Carbon Composite)' that is lightweight, highly tough, and resistant to thermal deformation. CCM can be applied to brazing jigs and can be designed to fit various product shapes. We can accommodate 3D-CAD design. 【Features of CCM】 ■ Lightweight ■ High toughness and resistant to cracking ■ Resistant to thermal deformation ■ Structure similar to reinforced concrete *For more details, please refer to the PDF document or feel free to contact us.

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[Usage Example] CCM (Carbon Fiber Reinforced Carbon Composite) Tray

Lightweight, highly tough, and resistant to thermal deformation CCM! Introduction of examples using heat-resistant steel trays.

We offer a material called 'CCM (Carbon Fiber Reinforced Carbon Composite)' that is lightweight, highly tough, and resistant to thermal deformation. There are also examples of "heat-resistant steel trays" for automated transport lines that have been converted to CCM. They do not undergo thermal deformation and are being used effectively. Additionally, it is possible to integrate the tray with the upper structure. This enhances the effect of weight reduction and creates further benefits. 【Features of CCM】 ■ Lightweight ■ High toughness and resistant to cracking ■ Resistant to thermal deformation ■ Structure similar to reinforced concrete *For more details, please refer to the PDF document or feel free to contact us.

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Delivery record and applications of CCM (carbon fiber reinforced carbon composite materials)

Introducing in detail the delivery record of CCM, which is lightweight, highly tough, and resistant to thermal deformation!

We provide a material called 'CCM (Carbon Fiber Reinforced Carbon Composite)' that is lightweight, highly tough, and resistant to thermal deformation. This document introduces our delivery achievements and applications, including transport trays and setters for quenching molds and jigs, baskets for brazing heat exchangers, and boxes for tool sintering. 【Delivery Achievements】 ■ Transport trays and setters for quenching and tempering molds and jigs ■ Transport trays, baskets, and jigs for brazing heat exchangers ■ Sintering boxes and setters for rare earth magnets, ceramics, etc. ■ Cylindrical heaters and plate heaters for melting furnaces and heat treatment furnaces, etc. *For more details, please refer to the PDF document or feel free to contact us.

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About the benefits of CCM (carbon fiber reinforced carbon composites).

Lightweight, resistant to breaking, and less prone to thermal deformation! A detailed introduction to the benefits of CCM.

Our company offers a material called 'CCM (Carbon Fiber Reinforced Carbon Composite)' that is lightweight, highly tough, and resistant to thermal deformation. The benefits of using CCM include the possibility of weight reduction. It allows for a reduction in the electrical energy used for heating and also shortens heating and cooling times. This means that production volume can be increased, contributing to further quality improvement. Additionally, its high toughness makes it easy to handle and safe to use, and it has the characteristic of being resistant to thermal deformation, resulting in a longer lifespan compared to metal. It can maintain product precision, such as in molds, and can be used maintenance-free on automatic transport lines. [Features] - Possibility of weight reduction - High toughness and resistance to cracking - Resistance to thermal deformation *For more details, please refer to the PDF document or feel free to contact us.

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Graphite sheet "Nika Film"

Developed with a unique manufacturing method! Flexible graphite with heat resistance, chemical resistance, and sealing properties.

"Nikafilm" is a flexible graphite developed by our company using a unique manufacturing method with natural graphite as the raw material. It is a material that combines heat resistance, chemical resistance, lubricity, flexibility, and sealing properties. 【Features】 ■ Heat resistance ■ Chemical resistance ■ Lubricity ■ Flexibility ■ Sealing properties *For more details, please feel free to contact us.

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Carbon microbeads "Nika Beads"

Microspherical! Carbonized using our unique method with thermosetting resin as the starting material!

"Nikabeads" (ICB, PC, MC) are carbon microbeads that are carbonized using a unique method developed by our company, starting from thermosetting resin and surface-modified. We offer three types: ICB series with a smooth surface, PC series which is pitch-coated based on ICB, and MC series which is coated with carbon black, along with bulk MPA. [Features (ICB, PC, MC series)] ■ High sphericity ■ Sharp particle size distribution ■ High hardness ■ Good dispersibility *For more details, please feel free to contact us.

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Non-penetrating graphite "Resbon"

An excellent corrosion-resistant material made by impregnating synthetic resin into artificial graphite!

"Resbon" is an excellent impermeable graphite that contains synthetic resin impregnated in artificial graphite. Since its commercialization in 1949, more than 6,000 units have been delivered for tubular heat exchangers alone, receiving high praise. Additionally, we also design and manufacture corrosion-resistant plants. 【Features】 ■ Synthetic resin impregnated in artificial graphite ■ Also involved in the design and manufacture of corrosion-resistant plants *For more details, please feel free to contact us.

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Battery material "anode material"

Developing suitable negative electrode materials tailored to customer needs! Contributing to the reduction of environmental impact.

Our "anode material" is a lithium-ion battery anode material that features high capacity and excellent cycle characteristics, as well as high charge and discharge characteristics and outstanding low-temperature performance. It is suitable for various applications such as mobile phones, laptops, power tools, hybrid vehicles, and electric vehicles. 【Features】 ■ High capacity and excellent cycle characteristics ■ Minimal swelling during charge and discharge cycles ■ High charge and discharge characteristics ■ Outstanding low-temperature performance *For more details, please feel free to contact us.

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Carbon twisted yarn made from carbon fiber products

[Sample available] Possessing excellent properties of carbon materials! Introducing carbon fiber products.

"Carbon twisted yarn" is a twisted yarn made from "carbon fiber." "Carbon fiber" refers to a special organic fiber that has been heat-treated and graphitized. While it possesses a wide range of characteristics inherent to carbon, it is flexible because it is a fiber. This product retains the excellent properties of carbon materials and is used for sewing and repairing insulation materials. 【Features】 ■ Twisted yarn made from carbon fiber ■ Retains the excellent properties of carbon materials ■ Suitable for sewing and repairing insulation materials *For more details, please refer to the PDF document or feel free to contact us.

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Carbon chop【carbon fiber products】

Introducing carbon fiber products with excellent dispersibility and no adhesion to the converging agent, available for sample provision.

"Carbon Chop" is a short fiber made of flexible "carbon fiber." "Carbon fiber" refers to a special organic fiber that has been heat-treated and graphitized. While it possesses a wide range of characteristics of carbon, it is also a fiber, which gives it flexibility. This product does not adhere to the converging agent and has excellent dispersibility, making it suitable for reinforcing composite materials and imparting electrical conductivity. [Features] ■ Short fiber of carbon fiber ■ No adhesion to converging agents ■ Excellent dispersibility *For more details, please refer to the PDF document or feel free to contact us.

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Carbon paper

[Sample available] Introducing carbon fiber products with excellent conductivity and corrosion resistance.

"Carbon paper" is a material processed into paper form from short fibers of "carbon fiber." "Carbon fiber" refers to a special organic fiber that has been heat-treated and graphitized. While it possesses a wide range of characteristics of carbon, it is also flexible due to its fibrous nature. This product excels in conductivity and corrosion resistance, making it suitable for various contacts and heating materials. [Features] - A material processed into paper form from short carbon fibers - Excellent conductivity and corrosion resistance - Suitable for various contacts and heating materials *For more details, please refer to the PDF document or feel free to contact us.

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Carbon fiber product: Carbon toe

Introducing carbon fiber products with low bulk density and high flexibility, available for sample provision.

"Carbon Tow" is a flexible bundle of carbon fibers made from spun yarn of "carbon fiber." "Carbon fiber" refers to a special organic fiber that has been heat-treated and graphitized. While possessing a wide range of properties inherent to carbon, it is flexible due to its fibrous nature. This product has a low bulk density and is rich in flexibility, making it suitable for use as insulation material and more. 【Features】 ■ Made from spun yarn of carbon fiber ■ Low bulk density ■ Rich in flexibility *For more details, please refer to the PDF document or feel free to contact us.

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Carbon fiber product: carbon cloth

[Sample Available] Introducing carbon fiber products that demonstrate excellent heat resistance and chemical resistance properties.

"Carbon cloth" is a graphite fabric made from flexible carbon fiber yarn. "Carbon fiber" refers to a special organic fiber that has been heat-treated and graphitized. It possesses a wide range of characteristics inherent to carbon while being flexible due to its fibrous nature. This product exhibits excellent heat resistance and chemical resistance, making it suitable for use as insulation material, protective material for molded insulation, and conductive material. [Features] - Made from carbon fiber yarn - Excellent heat resistance and chemical resistance - Suitable for use as protective material for insulation and molded insulation, and as conductive material *For more details, please refer to the PDF document or feel free to contact us.

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Carbon Fiber Products Soft Felt "GF-F Series"

[Sample available] Insulation materials for various high-temperature furnaces! Lightweight and flexible felt.

The "GF-F Series" is a felt made from carbon fibers that have been heat-treated and graphitized using special organic fibers. It possesses excellent properties such as heat resistance, chemical stability, and electrical conductivity inherent to carbon. Additionally, this lightweight and flexible product demonstrates high insulation characteristics, making it suitable as insulation material for high-temperature furnaces. 【Features】 ■ Made entirely of carbon fibers ■ Possesses excellent properties of carbon (heat resistance, chemical stability, electrical conductivity, etc.) ■ Lightweight and flexible ■ High insulation characteristics *For more details, please refer to the PDF document or feel free to contact us.

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Japan Carbon Co., Ltd. Company Information

Contributing to the development of Japan's carbon industry! Our company continues to create the future through carbon.

Japan Carbon is a company engaged in the manufacturing and sales of carbon products located in Chuo Ward, Tokyo. Through our research on carbon, we have utilized various characteristics of carbon to successfully industrialize "carbon fibers," which are widely used in aerospace and industrial fields, as well as "high-purity graphite" used for crystalline silicon production. Additionally, we have achieved success in the industrialization of negative electrodes for lithium-ion batteries, silicon carbide continuous fibers, impermeable graphite for chemical plants, and flexible graphite. Currently, carbon has become an indispensable presence not only in industrial applications but also in people's daily lives. Our company has been and will continue to create the future through carbon. 【Business Activities】 ■ Carbon-related business ■ Real estate-related business ■ Other businesses *For more details, please refer to the PDF materials or feel free to contact us.

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Carbon Fiber Reinforced Carbon Material "CCM"

In addition to the excellent properties of carbon, this ultra-heat-resistant structural material excels in high strength, high elasticity, and lightweight characteristics, achieving energy savings and low running costs!

"CCM" is a high-strength, high-elasticity carbon material composed entirely of carbon (graphite) for both the reinforcing fibers and the matrix. In addition to the excellent properties of carbon, it is a super heat-resistant structural material that excels in high strength, high elasticity, lightweight characteristics, and achieves energy savings and low running costs. This product leverages its high strength and fracture toughness values, expanding its applications as a super heat-resistant structural material and heating element for high-temperature furnaces in advanced industries, as well as in general industrial materials. [Features] - Composed entirely of carbon (graphite) for both reinforcing fibers and matrix - High strength - Fracture toughness value - Wide range of applications as a super heat-resistant structural material, heating element for high-temperature furnaces, and general industrial materials *For more details, please refer to the PDF document or feel free to contact us.

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Nikafilms Flexible Graphite

Flexible graphite materials with various properties such as high heat resistance, chemical corrosion resistance, and sealing performance!

"Nikafilm" is a non-asbestos material made from natural graphite, developed by Japan Carbon using a unique manufacturing method to create flexible graphite. It possesses the excellent characteristics of graphite, including heat resistance, chemical resistance, as well as lubricity and flexibility, making it suitable for use as packing and gasket materials under harsh conditions where other materials are difficult to use. Additionally, due to its heat resistance and unique thermal conductivity, it is also utilized in semiconductor manufacturing equipment components and materials for high-temperature furnaces. Our company produces this Nikafilm from raw materials to finished products in a consistent manner, and we can respond to all requests, including special shapes and specifications. 【Features】 ■ High heat resistance ■ Excellent chemical resistance ■ High compressibility and recovery ■ Superior sealing performance ■ High anisotropy ■ Stable against radiation *For more details, please refer to the PDF document or feel free to contact us.

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Molded Insulation Material FGL Series [Usable at High Temperatures Exceeding 2000°C]

Molding insulation material that can be used at temperatures exceeding 2,000℃! It excels in insulation properties and workability, making it suitable as furnace material for applications that require purity!

The "FGL Series" is a felt-formed insulation material that can be used at temperatures exceeding 2,000°C. It excels in thermal insulation and workability, and high-purity processed products are also suitable as furnace materials for applications that require low impurities. We can accommodate the shape, surface treatment, and high-purity processing of the formed insulation material according to your needs. 【Features】 ■ Usable at temperatures exceeding 2,000°C ■ Excellent thermal insulation and workability ■ Customizable shape, surface treatment, and high-purity processing according to application *For more details, please request documentation or view the PDF data available for download.

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