石山製作所 List of Products and Services

The "HR-KR03" is a cushion tape application unit that can be connected to various robotic arms. The tape can be automatically supplied in a single set and is compatible with curves and curved surfaces. The tape can be automatically cut, and the release paper can also be automatically wound up. The tape specifications include roll products with a maximum outer diameter of 500mm, and the tape width ranges from 10 to 30mm. The head weight is under 2kg, making it a single-arm robot. 【Features】 ■ Tape is automatically supplied in a single set ■ Tape is automatically cut ■ Release paper is also automatically wound up ■ Can be connected to various robotic arms ■ Compatible with curves and curved surfaces *For more details, please refer to the PDF document or feel free to contact us.

• Other industrial robots

In this document, we introduce examples of multi-joint robots manufactured by Ishiyama Seisakusho Co., Ltd. We include a "List of Achievements" that covers motion verification, as well as applications for "Assembly," "Transport," and "Tape Application." The applications introduced are just a small selection of examples. Please feel free to consult us about other applications. [Contents] ■ List of Achievements ■ Assembly Applications ■ Transport Applications ■ Tape Application Applications *For more details, please refer to the PDF document or feel free to contact us.

• Articulated Robot

The software 'Data Logging Application iVMT,' specialized for production site factories, is a low-cost software developed for the purpose of monitoring equipment operating conditions and data collection. It can be easily installed by simply connecting a PC with PLC (controller) and software to existing equipment via USB or Ethernet cable (wired LAN)! Installation can be completed in about half a day, allowing for immediate implementation, and it enables the collection of necessary data according to customer needs. [General Production Equipment Case Studies] By setting the event bit to a 1-second clock, you can compile the information you want to monitor into a data area, such as: - Machine abnormality history (real-time measurement) - Servo motor load rate - Air pressure - Flow rate of cleaning water and chemicals - Pressure in vacuum chambers This allows you to record the condition of the equipment. It can also be utilized for monitoring the operation of ancillary equipment such as pumps, blowers, compressors, and vacuum pumps. [Now available on YouTube] https://youtu.be/r2PkIuzki0w

• Other operation management software

The software 'Data Logging Application iVMT', specialized for production site factories, is a low-cost software developed for the purpose of monitoring equipment operating status and collecting data. It can be easily installed by simply connecting a PC that can install PLC (controller) and software via USB or Ethernet cable (wired LAN) to existing equipment! It can be set up in about half a day, allowing for immediate implementation, and it can collect necessary data according to the customer's needs. 【Main Features】 ■ Process data storage ■ Equipment setting data/model data storage record ■ Alarm history storage ■ Operating history storage ■ Production counter/tact time display (valid only when the application is launched) ■ Operating rate display (valid only when the application is launched) 【Now available on YouTube】 https://youtu.be/r2PkIuzki0w

• Other operation management software

We would like to introduce our "High-Precision Medium-Sized Polarizer Attachment Device." This product can accommodate the attachment of films other than polarizers and those with irregular shapes. It adopts a film transfer method onto an adhesive sheet, achieving high precision and compatibility with irregular sizes. Additionally, we can propose a consistent line that includes the LD cleaning device and ULD. Please feel free to contact us if you have any inquiries. 【Features】 ■ High-precision attachment with an accuracy of 50μm or less (3σ) ■ Adoption of a film transfer method onto an adhesive sheet ■ Achieves high precision and compatibility with irregular sizes ■ Proposal of a consistent line including the LD cleaning device and ULD is possible *For more details, please refer to the PDF document or feel free to contact us.

• Other packaging machines

In this case study collection, we introduce the application examples of iVMT, which can retrieve internal data from PLCs connected via Ethernet and save it to the PC's HDD. We feature various applications, starting with the "General Purpose for Production Equipment," which can record the status of devices, as well as the "Press Application" that utilizes process log functions. Additionally, please feel free to consult us about other applications. 【Featured Application Examples (Excerpt)】 ■ General Purpose for Production Equipment ■ Press Application ■ ID Printing Application ■ Label Issuing Application ■ Assembly Equipment ■ Upper-Level Communication History Storage 【Now available on YouTube】 https://youtu.be/r2PkIuzki0w *For more details, please refer to the video or PDF materials, or feel free to contact us.

• Software (middle, driver, security, etc.)
• Data Logger

Do you have any of these concerns? - Because there is no upper-level communication, not only is the operating rate unmanageable, but product traceability cannot be managed either... - I want to retroactively collect operating monitoring and traceability data... Leave those concerns to the Versatile Machine Tracker! By connecting a PC and collecting data from the PLC, we aggregate and display the counter at the time of product completion, process logs, production numbers by hour, and equipment status to calculate the operating rate. This can be utilized for production improvement of semi-automatic devices that were difficult to analyze. 【Features】 ■ Process data storage ■ Equipment setting data/model data storage record ■ Alarm history storage ■ Operating history storage ■ Production counter/tact time display (valid only at application startup) ■ Operating rate display (valid only at application startup) 【Now available on YouTube】 https://youtu.be/r2PkIuzki0w *For more details, please refer to the video or PDF materials, or feel free to contact us.

• Software (middle, driver, security, etc.)
• others

The "Versatile Machine Tracker," suitable for data collection from equipment, connects to a PC to gather data from the PLC, including counters at product completion, process logs, production numbers per hour, and device status to aggregate and display operational rates. With upper-level communication, the operational status and product traceability are well managed, allowing for the utilization of process logs for traceability, analysis of operational rates and variations from operational history, and aggregation of alarm occurrences to improve minor stoppages. It can also be used for production improvements in semi-automatic devices that were previously difficult to analyze. 【Features】 ■ Process data storage ■ Device setting data/model data storage records ■ Alarm history storage ■ Operational history storage ■ Production counter/tact time display (valid only during application startup) ■ Operational rate display (valid only during application startup) 【Available on YouTube】 https://youtu.be/r2PkIuzki0w *For more details, please refer to the video or PDF materials, or feel free to contact us.

• Software (middle, driver, security, etc.)
• others

Our company manufactures and sells production equipment for customers in the manufacturing industry. To closely accommodate the characteristics of our customers' products and their production environments, we plan, develop, and manufacture various types of production equipment. In particular, regarding the manufacturing of equipment for the production of LCD panels, we have obtained numerous patents and possess extensive experience and achievements over many years. We are also capable of manufacturing ultra-precision production equipment suitable for use in clean rooms. This time, we would like to introduce the "High-Precision Medium-Sized Polarizer Attachment Device," which is a sheet transfer type polarizer and film attachment device. By adopting the sheet transfer method, it can accommodate various shapes and types of attachments. The tact time is ±0.05 mm, and it can handle sizes ranging from 4 to 15.6 inches.

• others

The "Versatile Machine Tracker" connects to a PC to collect data from the PLC, aggregating and displaying counters at product completion, process logs, production numbers per hour, and equipment status to calculate the operating rate. With upper-level communication, the operating status and product traceability are also well managed. You can utilize process logs for traceability, analyze operating rates and variations from operating history, aggregate alarm occurrences, and use this information to improve minor stoppages. Why not apply it to improve production in semi-automatic devices, which have been difficult to analyze until now? 【Features】 ■ Process data storage ■ Equipment setting data/model data storage record ■ Alarm history storage ■ Operating history storage ■ Production counter/tact time display (valid only at application startup) ■ Operating rate display (valid only at application startup) *For more details, please refer to the PDF document or feel free to contact us.

• Software (middle, driver, security, etc.)
• others

Our company exhibited at the 4th Nagoya Robodex Exhibition held at Port Messe Nagoya at the end of October 2021. In this exhibition, we showcased the "Cushion Tape Application Robot." It features our self-developed cushion tape application unit, which can be mounted on TM robots and includes functions such as automatic winding of release paper and automatic cutting. 【Overview】 ■ Dates: October 27 (Wed) - 29 (Fri) ■ Booth Location: Hall 1 (23-56) ■ Exhibit: Cushion Tape Application Unit ■ PR Points - Application of cushion tape to 3D/irregular shapes using collaborative robots - Automation of reel supply, tape cutting, release paper peeling and collection, and application *For more details, please refer to the related links or feel free to contact us.

• Other industrial robots

The "High-Precision Compact Polarizer Attachment Device" is a product that attaches polarizers to both sides of a liquid crystal panel with high precision. This enables the acceleration of production takt time. 【Features】 ■ High-precision attachment with an accuracy of 50μm or less (3σ) ■ High-speed attachment with a machine takt time of 3.5 seconds per panel ■ Proposal for a consistent line including LD-cleaning device-ULD ■ Accelerates production takt time *For more details, please refer to the PDF document or feel free to contact us.

• Other packaging machines
• others

At Ishiyama Manufacturing Co., Ltd., we handle various film application and removal devices. We offer semi-automatic types and inline models. We can accommodate various sizes, including small, medium, and large. Our headquarters factory also has demonstration units for application devices. Customers considering application devices can conduct tests with actual machines. [Features] - Semi-automatic types and inline models available - Accommodates various sizes, including small, medium, and large *Please feel free to contact us for more details.

• Other packaging machines