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This document introduces the jigs, gauges, precision parts, and masters provided by our company. It explains the advantages of jigs and inspection jigs that allow for safe, precise, and quick processing, assembly, and inspection when producing a large number of the same product, enabling anyone to perform the tasks. It also discusses the work processes and the strengths of in-house design. Photos of our accomplished products are included, making it easier to reference when selecting products. Please feel free to download and take a look. 【Contents (partial)】 ■ Company Overview ■ Main Clients ■ Products Offered ■ Jigs and Inspection Jigs ■ Advantages of Jigs and Inspection Jigs *For more details, please download the PDF or feel free to contact us.
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We offer a precision calibration service called "Treatment Dock." We provide maintenance and repair services not only for products we handle but also for jigs and measuring gauges manufactured by other companies. Additionally, we strive to respond to emergency situations during breakdowns as much as possible. We aim to be a company that customers remember first in times of trouble, like a "last resort" for ultra-precision processing. 【Benefits】 ■ You can accurately understand the current condition of your jigs. ■ You can prevent defects after processing and inspection. ■ It leads to improvement activities, such as replacing worn areas with wear-resistant materials. *For more details, please download the PDF or feel free to contact us.
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We would like to introduce case studies for solving challenges faced by those in charge of developing ultra-high-precision processing machines, such as mother machines. For precision levels that are difficult to achieve with automatic processing machines, we provide manual finishing with high-precision processing machines. Furthermore, for precision that cannot be met through machining, we achieve sub-micron level precision through hand-finishing and lapping processes. Additionally, we conduct thorough quality control using temperature-controlled inspection rooms and measuring instruments that comply with international standards, so you can trust us with your needs. [Challenges] - Struggling with the demand for processing precision that cannot be achieved by existing processing companies - Wanting to achieve high-difficulty processing - Seeking precision machining for difficult-to-process materials *For more details, please download the PDF or feel free to contact us.
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We would like to introduce a case study on problem-solving for quality management personnel. We provide measurement gauges that allow anyone to easily perform measurement tasks that require skilled techniques. By using these gauges, we achieve improved efficiency, stable quality, and early detection of defects. We also offer appropriate improvement proposals for the maintenance and calibration management of jigs and gauges, as well as existing jigs and gauges from other companies. 【Challenges】 ■ We want to improve manufacturing quality. ■ We want to further reduce the defect rate. ■ We want to perform regular maintenance on jigs and gauges. *For more details, please download the PDF or feel free to contact us.
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We would like to introduce a case study on problem-solving for production managers. Because our company combines design knowledge with on-site processing technology, we provide jigs used with NC machines, including machining, that are both high-precision and efficient. Additionally, our easy-to-use and high-precision measuring gauges, developed using on-site and processing know-how, enable early detection of defects and prevent the outflow of defects to the next process. [Challenges] ■ We would like you to consider jigs that can achieve high production efficiency. ■ We want to create dedicated gauges to maintain quality. ■ We want to further reduce the defect rate. *For more details, please download the PDF or feel free to contact us.
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We would like to introduce a case study on problem-solving for development personnel. We resolved the issue of having only prototype drawings and needing assistance with the design of gauges and jigs. Our company uses 3D CAD, which allows for meetings to be conducted in a way that makes it easy to visualize the shape. Additionally, with a temporary output from a 3D printer, we can have a physical sample on hand, enabling us to eliminate minor discrepancies. We have accumulated know-how from clearing various cases, allowing us to propose more efficient methods. [Challenges] ■ We only have prototype drawings, but we would like assistance with the design of gauges and jigs. ■ We want to measure the prototype. ■ We want to check usability even without a physical object. *For more details, please download the PDF or feel free to contact us.
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We would like to introduce the process of "from the completion of measurement gauges and jigs" that we carry out. Through meetings, we listen to the measurement items, dimensions, and measurement methods to determine the specifications. Once the specifications are decided, we present the price and delivery date, and proceed with the design based on the confirmed specifications. In production, we are committed to responding to our customers' requests with a focus on "speed" and "reliability." 【Process from Completion of Measurement Gauges and Jigs】 ■ Inquiry and Meeting ■ Specification Decision and Quotation ■ Design ■ Start of Production of Measurement Gauges and Jigs ■ Inspection ■ Completion *For more details, please refer to the related links or feel free to contact us.
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We would like to introduce our "Limit Gauge for Serration Groove Distance" that we handle. This gauge measures the serration groove distance (angle) of the TM case, with a reference measurement dimension of positional accuracy 0.2. Please feel free to consult us when you need it. 【Features】 ■ Reference measurement dimension: Positional accuracy 0.2 *For more details, please refer to the related links or feel free to contact us.
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We handle "Limit Gauges <Pitch Gauges>" for positional accuracy. By swapping out pins, it can be used for both measuring the direct distance between primary and secondary reference holes and measuring the positions of the primary and secondary reference holes. The reference measurement dimension is positional accuracy φ0.28. Please feel free to consult us when you need assistance. 【Features】 ■ Reference measurement dimension: Positional accuracy φ0.28 *For more details, please refer to the related links or feel free to contact us.
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We would like to introduce our "limit gauge for 2-hole direct spacing" that we handle. This product is for positional measurement, and the two pins are fixed to the plate. The reference measurement dimension is 184.05±0.05. Please feel free to consult us when you need assistance. 【Features】 ■ Reference measurement dimension: 184.05±0.05 *For more details, please refer to the related links or feel free to contact us.
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We would like to introduce our "Limit Gauges for Screw Holes." A stepped ring is attached to check the hole depth on the through side. The step can be visually inspected or touched with a finger for judgment. Please feel free to consult us when you need assistance. 【Features】 ■ Reference measurement dimensions: M8×1.25, hole depth 20 +1.0/0 *For more details, please refer to the related links or feel free to contact us.
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We would like to introduce our "Limit Gauge for the Inner Diameter of Angled Holes." To confirm the through-hole on the pass side, an inclined ring is attached to the flange part. The judgment is made based on whether the inclined surface of the flange comes into contact with the product. Please feel free to consult us when you need assistance. 【Features】 ■ Reference measurement dimensions: φ7 +0.4/-0.15 *For more details, please refer to the related links or feel free to contact us.
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We would like to introduce the "limit gauge for inner diameter" that we handle. This product is the most orthodox type of limit gauge, where it is acceptable if the go side fits, but not acceptable if the no-go side fits. Please feel free to consult us when you need assistance. 【Features】 ■Reference measurement dimension: φ5.9±0.15 *For more details, please refer to the related links or feel free to contact us.
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We would like to introduce a case study of the general gauge "for transaxle cases" that we handle. The weight is 250 kg, and the measurement applications are hole position and surface position. The measurement tolerances are Φ0.8 mm for hole position and ±0.29 mm for surface position. The design and manufacturing period is approximately 100 days. Please feel free to contact us if you have any inquiries. 【Case Overview (Partial)】 ■ Size: L610 W510 H730 ■ Weight: 250 kg ■ Measurement Applications: Hole Position, Surface Position ■ Measurement Tolerances ・ Hole Position: Φ0.8 mm ・ Surface Position: ±0.29 mm *For more details, please refer to the PDF document or feel free to contact us.
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We would like to introduce a case study of the master gauge "for transmission cases" that we handle. This is a large master gauge. The standard features a two-part split design with a three-point chuck for the inner diameter. Please feel free to contact us if you have any inquiries. 【Case Overview】 ■ Large master gauge ■ The standard features a two-part split design with a three-point chuck for the inner diameter *For more details, please refer to the PDF document or feel free to contact us.
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We would like to introduce examples of our measuring-type gauges, "Depth Gauge and Cylinder Gauge (using dial gauge)." By using instruments that display measurement values in analog and digital formats, it is possible to verify measurement values numerically. There are air-type gauges (air gauges) that measure using mechanical dial gauges and air micrometers. [Overview of Examples (Partial)] ■ For surface position measurement ・Reference measurement dimension: 29.9+0.03/0 ■ For curved contour measurement ・Reference measurement dimension: R43±0.35 ■ For hole depth and hole finishing depth measurement ・Reference measurement dimension: 22.75±0.21 *For more details, please refer to the PDF document or feel free to contact us.
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We would like to introduce a production example of our limit-type gauge for measuring the "serration groove distance." This gauge measures the serration groove distance (angle) of the TM case. The reference measurement dimension is a positional accuracy of 0.2. Please feel free to contact us if you have any requests. 【Case Overview】 ■ Gauge for measuring the serration groove distance (angle) of the TM case ■ Reference measurement dimension: positional accuracy of 0.2 *For more details, please refer to the PDF document or feel free to contact us.
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We would like to introduce a case study of the limit-type gauge "Pitch Gauge" that we handle. By swapping the pins, it serves a dual purpose of measuring the direct distance between the primary and secondary reference holes and the positions of the primary and secondary reference holes. The reference measurement dimension is positional accuracy φ0.28. Please feel free to contact us if you have any requests. 【Case Overview】 ■ By swapping the pins, it serves a dual purpose of measuring the direct distance between the primary and secondary reference holes and the positions of the primary and secondary reference holes. ■ Reference measurement dimension: positional accuracy φ0.28 *For more details, please refer to the PDF document or feel free to contact us.
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We would like to introduce a production example of our limit gauge "for the distance between two holes." The two pins are fixed to the plate, and the reference measurement dimension is 184.05±0.05. Please feel free to contact us if you have any requests. 【Case Overview】 ■ Two pins fixed to the plate ■ Reference measurement dimension: 184.05±0.05 *For more details, please refer to the PDF document or feel free to contact us.
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We would like to introduce a case study of the limit gauge "for screw holes" that we handle. To check the hole depth on the through side, a stepped ring is attached, and the step can be visually inspected or touched with a finger for judgment. The reference measurement dimensions are M8×1.25, with a hole depth of 20+1.0/0. Please feel free to contact us if you have any requests. 【Case Overview】 ■ Check hole depth on the through side ■ Attach a stepped ring ■ Reference measurement dimensions ・M8×1.25 ・Hole depth 20+1.0/0 *For more details, please refer to the PDF document or feel free to contact us.
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We would like to introduce a case study of our limit-type gauge "for angled hole inner diameter." To confirm the hole's penetration from the through side, an inclined ring is attached to the flange part. The judgment is made based on whether the inclined surface of the flange contacts the product. The reference measurement dimensions are φ7+0.4/-0.15. Please feel free to contact us if you have any requests. 【Case Overview】 ■ Hole penetration confirmation from the through side ■ Inclined ring attached to the flange part ■ Judgment based on whether the inclined surface of the flange contacts the product ■ Reference measurement dimensions: φ7+0.4/-0.15 *For more details, please refer to the PDF document or feel free to contact us.
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We would like to introduce a case study of the limit gauge "for inner diameter" that we handle. This is a conventional limit gauge where passing side is acceptable, but the stop side is not. The reference measurement dimension is φ5.9±0.15. Please feel free to contact us if you have any requests. 【Case Overview】 ■ Passing side is acceptable ■ Stop side is not acceptable ■ Reference measurement dimension: φ5.9±0.15 *For more details, please refer to the PDF document or feel free to contact us.
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We would like to introduce our inspection process. Inspections are conducted using roundness measuring instruments, three-dimensional measuring instruments, shape measuring instruments, etc., in a controlled environment with managed temperature and humidity. Only products that pass inspections conducted by our inspectors will be shipped. We will utilize our expertise and knowledge in design, manufacturing, and inspection to establish a system that can meet various customer requests. Please feel free to contact us when needed. [Inspection Details] ■ Roundness Measuring Instruments ■ Three-Dimensional Measuring Instruments ■ Shape Measuring Instruments, etc. *For more details, please refer to the PDF document or feel free to contact us.
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We would like to introduce the "grinding processing" that we conduct. In flat grinding, our goal is to bring flatness, parallelism, and perpendicularity closer to zero. In cylindrical and internal grinding, we aim to achieve roundness, cylindricity, coaxiality, perpendicularity, and angular intersection as close to zero as possible. The angles for internal grinding can be processed up to a maximum of 179°. Additionally, if a fine surface roughness is required, we perform lapping processing, and mirror finishing is also carried out simultaneously. 【Processing Details (Partial)】 ■ Flat grinding ■ Internal grinding ■ Lapping processing ■ Mirror finishing ■ Spherical processing *For more details, please refer to the PDF document or feel free to contact us.
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We would like to introduce our central measurement cutting processing and various treatments. At our company, after performing cutting processes such as lathe and milling, we carry out sub-zero treatment after heat treatment to prevent aging. Additionally, for areas that do not require grinding, we apply rust prevention treatment (blackening) to allow our customers to use the products for a longer time. Please feel free to contact us if you have any requests. 【Business Overview】 ■ Design and Manufacturing ■ Cutting Processing and Various Treatments ■ Grinding Processing ■ Inspection *For more details, please refer to the PDF document or feel free to contact us.
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Our company performs cutting and grinding processing of in-house design drawings, drawings provided by customers, and blank products (items). By consistently handling everything from design to manufacturing, we achieve cost reduction. Regarding in-house design, we incorporate feedback from the production site to create better products. Please feel free to contact us with any requests. 【Business Overview】 ■ Design and Manufacturing ■ Cutting Processing and Various Treatments ■ Grinding Processing ■ Inspection *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationWe carefully listen to your requests and custom design and manufacture measurement gauges, jigs, and inspection tools optimized for your business. The measurement gauges and jigs we produce undergo super sub-zero treatment, making them resistant to aging and suitable for long-term use. Of course, we also offer maintenance services such as repairs, calibration, and preservation, as well as renovations and modifications on weekends, so you can rest assured. 【Business Contents】 ■ Jet Master for Air Micro ■ Jigs, machining jigs, inspection jigs ■ General precision gauges, total gauges ■ Machine parts, carbide processing, fine ceramic processing *For more details, please refer to the PDF document or feel free to contact us.
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Our company values communication with our customers and proposes gauges tailored to their conditions, such as cost and usability. We conduct accuracy testing and quality assurance in a testing room equipped with internationally standard traceable measuring instruments and standard devices, maintained at a temperature of 20°C ± 1 and humidity of 50% ± 10. We respond to a wide variety of products to meet all needs. 【Business Activities】 ■ Air Micro Jet Master ■ Jigs, machining jigs, inspection jigs ■ General precision gauges, total gauges ■ Mechanical parts, carbide machining, fine ceramic machining *For more details, please download the PDF or feel free to contact us.
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