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Molding Process Example *Lower punch fixed, die movable - Die rises from the original position to the filling position - Filling of the raw material - Die slightly rises *Underfill - Upper punch descends - Die floats - Die descends to the extraction position - Molding is completed with the upper punch rising
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Free membership registrationAdoption of electric feeders enables various raw material filling methods. Real-time monitoring of production status is possible. Production conditions can be registered in 99 varieties and recalled with one touch. Compatible with core (ring) shaped products. Energy-saving: Approximately 60% to 90% reduction compared to conventional hydraulic systems. Space-saving: No need for separate units; integrated with the main body. Quiet operation: Motor stops during idling. Operating noise is around 75 dB. High precision control: Capable of high-precision positioning and precise pressure adjustment.
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Free membership registrationWe would like to introduce examples of products related to our "Powder Forming Press." The "1000kN Powder Forming Press" is a withdrawal-type powder forming press equipped with an automatic powder supply system, which weighs the formed products and aligns the good products on a tray. The mold is designed to be directly attached to the press, aiming for a more compact press design. Additionally, we offer the "1,000kN Atmosphere Powder Forming Press," suitable for forming powders that are sensitive to oxidation, and the "500kN Automatic Multi-layer Powder Forming Press," which is ideal for forming segment grinding wheels. 【Product Lineup】 ■ 1,000kN Powder Forming Press ■ 10,000kN Powder Forming Press ■ Multi-stage (2 upper stages, 3 lower stages) die set for forming ■ 1,000kN Atmosphere Powder Forming Press ■ 500kN Automatic Multi-layer Powder Forming Press *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registration- Energy-saving with variable capacity pump adoption - Smooth acceleration and deceleration - Equipped with automatic molding mode - Hydraulic hydraulic clamp - Hydraulic die lifter - Various safety devices Adopts a structure that maintains press accuracy equivalent to room temperature molding even under high temperatures. Since our founding, we have pursued needs with fresh ideas and developed possibilities for realization. We consistently handle everything in-house from design, processing, assembly, delivery, to maintenance.
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Free membership registration■Integrated control panel ■With casters for easy mobility ■Pressure control function ■Compatible with double-sided molding ■Power outlet type ■Maximum pressing capacity (both up and down) 1,000 kN ■Various safety devices *Capacity changes can also be discussed
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Free membership registration- Our unique program allows for compatibility with various motions such as position, pressure, speed, and temperature patterns. It also supports external output and monitoring. - Compact design with an integrated press, tank, and hydraulic unit. - Innovative frame structure maintains the same pressing accuracy at high temperatures as at room temperature. Custom designs tailored to your needs are also available, so please feel free to contact us.
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Free membership registrationBulge forming is a hollow forming process for metal pipes in which a pipe set in a mold is filled with ultra-high pressure liquid while compressing both ends of the pipe in the axial direction, allowing it to be processed all at once into the shape carved into the mold. 【Main Specifications】 - Upper ram clamping capacity: 3000 kN - Lateral pressing capacity: 1100 kN - High-pressure liquid discharge mechanism: up to 200 MPa
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Free membership registrationWe would like to introduce the bulge forming press handled by Tanaka Camera Co., Ltd. Our company has numerous molding achievements, including automotive parts, plumbing fittings, and construction fittings. Please feel free to contact us when you need assistance. 【Examples of molded products】 ■ Automotive parts ■ Automotive components ■ Plumbing fittings ■ Construction fittings *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationWe would like to introduce our hydraulic presses for metal processing. We offer a variety of presses including special C-type hydraulic presses, straight side hydraulic presses, cold forging presses, and hot forging presses. These can be used for precision deep drawing, punching and trimming, bending and crimping, as well as various testing applications. 【Manufactured Models (Excerpt)】 ■ Special C-type hydraulic presses (5Ton to 200Ton) ■ Various four-column hydraulic presses (3Ton to 3000Ton, with a column spacing of 3000×2500mm or less) ■ Cold forging presses (100Ton to 1000Ton) ■ Hot forging presses (100Ton to 1000Ton) *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce our powder molding presses and sizing presses. We handle sintered machine parts (P/M parts) made from materials such as iron, copper, aluminum, and stainless steel (SUS), as well as forming solutions for oil-less metals, fine ceramics, and refractory materials for ceramics. We can select and design auxiliary devices and equipment that support automation and line integration, and we adopt high-rigidity and high-precision mechanisms that can always be used at full power. 【Features】 ■ Extensive track record capable of various powder molding applications ■ A wide variety of manufacturer options tailored to user needs ■ Ability to select and design auxiliary devices and equipment that support automation and line integration ■ Adoption of high-rigidity and high-precision mechanisms that can always be used at full power *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationTanaka Camera Co., Ltd. offers press renovations. Our company is equipped with assembly factory space, cranes, processing machines, and multiple new medium and small processing machines. Our specialized staff will inspect the existing equipment and listen to your requests to design and construct modifications for performance upgrades or changes in usage within feasible limits. Please feel free to contact us when you need our services. 【Overhaul Services】 ■ Modification of major components and new parts fabrication ■ Replacement of sliding and rotating parts, as well as precision adjustment work ■ New electrical components (e.g., changing relay circuits to sequencer circuits) ■ Replacement of hydraulic equipment and various gaskets and seals ■ Repair and fabrication of hydraulic piping *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce the thermoforming press that we handle. It can be used for thermosetting resin molding, ceramic sheet molding, hot deformation correction, resin grinding wheel molding, and friction material molding. You can entrust us with the design and selection of auxiliary devices and equipment that can accommodate automation and line integration, and we will design and manufacture special designs according to your budget. 【Features】 ■ The frame structure has been designed to maintain press accuracy equivalent to that of room temperature molding. ■ A wide variety of options are available to accommodate high-temperature specifications and vacuum or atmospheric gas specifications. ■ It can support various program controls (position, pressure, temperature patterns). ■ Outstanding precision / compatible with automated lines. *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationOur company is committed to meeting the needs of the times and society together with our customers by providing products that are simple, energy-efficient, compact, and capable of high-precision control while keeping initial and running costs low. We propose various options to build a sustainable and better society together. Tanaka Camera is thinking about tomorrow and the future. 【Features】 ■ Motor idle stop during pause and pressure holding ■ Energy savings through AC servo motor-driven pumps, reducing tank and oil usage ■ High repeatability and energy efficiency through the electrification of various actuators ■ Low noise through minimal motor rotation ■ Energy savings in high-speed molding *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationTanaka Camera Co., Ltd. is a comprehensive manufacturer of hydraulic presses, providing various hydraulic presses and forming machines for powder molding, forging, deep drawing, thermal forming, and sheet metal processing. We can offer solutions tailored to our customers' challenges and needs by combining various special specifications developed through years of experience with standard modules, all while keeping costs down. Please feel free to contact us. 【Products】 ■ Various Presses - Powder Molding Press - Forging Press - Ceramics Press - Thermal Forming Press - Precision Deep Drawing Press - General-purpose and Sheet Metal Processing Press - Dedicated and Special Machines - Other Various Presses ■ Die Sets ■ Labor-saving Machines ■ Others *For more details, please download the PDF or feel free to contact us.
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