昭和精工 List of Products and Services

We would like to introduce the tap processing built-in mold simulation that we are conducting. For a standard mold, the mold cost is 3,000,000 yen, and there are 2 dedicated tap machines. The press processing cost is 3.00 yen, and the tap processing cost is 5.00 yen, resulting in a total of 8.00 yen × 100,000 units/month, which amounts to 800,000 yen/month. For the tap built-in mold, the mold cost is 4,500,000 yen, and since the tap dedicated machines are built-in, there are 0 units. The tap processing is included in the press processing cost, which is 3.00 yen × 100,000 units/month, resulting in a total of 300,000 yen/month. This results in a difference of 500,000 yen/month, allowing for a reduction of 1,500,000 yen over 3 months. After 3 months, there will be a monthly saving of 500,000 yen compared to the standard mold. This is just an example. In reality, we will conduct a thorough hearing and provide a quote. *For more details, please refer to the PDF document or feel free to contact us.

• Press Dies

Our company has a wealth of knowledge and expertise in mold design. Various machining methods have been developed and utilized, with cutting processing being the mainstream. We process plates and components based on the designed drawings. We focus on reducing setup losses as a fundamental principle, and the machining process is also important. By combining machining conditions, we pursue high-speed and high-efficiency processing. To shorten processing time, we adjust the electrical conditions for machining. By adjusting the machining voltage, current, capacitors, and on-off times according to the material, the processing speed increases. Additionally, we set finishing allowances based on the fitting locations, and for areas requiring precision, we perform finishing cuts up to the second, third, and fourth cuts. *For more details, please refer to the PDF document or feel free to contact us.

• Press Dies

Our company has accumulated a wealth of experience and know-how in improving technology as a professional in progressive die stamping. From the technical know-how we have cultivated so far, we are capable of performing deep drawing, which is considered one of the more challenging types of drawing. We can accommodate mold lengths of up to 2 meters. 【Equipment Introduction】 ■ Safety Automatic Press Aida NC2-250(1)/250t Wide ■ Safety Automatic Press Aida OBP150/150t Wide ■ Safety Automatic Press Komatsu NC1-150(1),(2)/150t ■ Safety Automatic Press Aida NC1-110(1)/110t ■ Safety Automatic Press Komatsu OBP80/80t Wide *For more details, please refer to the PDF document or feel free to contact us.

• Press Dies

Deep drawing is said to be one of the more difficult processing methods within press processing. It is only by achieving a good balance not only in equipment but also in molds and processing conditions that high-quality product manufacturing becomes possible. Showa Seiko is capable of deep drawing, which is considered challenging even among drawing processes, thanks to the technical know-how we have cultivated over the years. Additionally, we always keep mass production in mind when creating molds, paying attention not only to high precision but also to durability, ease of use, and maintenance, ensuring that our molds are crafted with meticulous care. **Strengths of Showa Seiko** - **Deep Drawing**: Deep drawing born from the know-how accumulated by being a professional in progressive press processing. - **In-house Mold Maintenance**: Our maintenance technology for molds ensures that they are always kept in good condition. *For more details, please refer to the PDF materials or feel free to contact us.*

• Other processing machines

When it comes to tapping, it is generally common to process one or multiple pieces simultaneously using a dedicated tapping machine in the post-processing stage after press processing. However, if the production volume is high, it becomes necessary to increase both the number of dedicated tapping machines and the number of operators in the post-processing stage. This leads to additional costs for equipment and labor, which can drive up expenses. Furthermore, the unit cost of the product will include both press processing costs and tapping processing costs, resulting in significant overall costs. Tapping integrated progressive dies are often perceived as expensive, but if there is a high production quantity expected to continue for several years, the product cost can essentially be covered by the cost of one press processing punch, allowing the die costs to be recouped in a relatively short period. If you require a detailed cost reduction simulation, please contact us. 【Process until Operation】 ■ Request and Hearing (During the hearing, we will confirm the equipment) ■ Quotation and Response ■ Order Confirmation ■ Design ■ Production ■ Testing (Unit Implementation) ■ Start of Operation 【Features】 ■ Possible to reduce costs ■ Capable of producing quantities equivalent to progressive press processing *For more details, please download the PDF or contact us.

• Vehicle body parts

Showa Seiko Co., Ltd. has accumulated expertise in various progressive press processing techniques for critical automotive safety components, electrical meter parts, building materials, and more. Currently, we have established a comprehensive support system as a technical advisor for precision progressive press processing, covering everything from mold production, prototype launch, mass production prototypes, to prototype processing, and we are recognized as a company that delivers high-quality progressive processing products. 【Product Line】 ■ Progressive Press Processing ■ Press Mold Production ■ Tooling Production *For more details, please request our materials or view the PDF data available for download.

• Press Dies

Showa Seiko Co., Ltd. has accumulated expertise in various areas such as critical automotive safety components, electrical meter parts, building materials, and other progressive die stamping processes. Currently, we have established a comprehensive support system as a technical advisor for precision progressive stamping, covering everything from die manufacturing, prototype launch, mass production prototypes, to prototype processing, and we are recognized as a company that delivers high-quality progressive stamping products. 【Product Line】 ■ Progressive stamping ■ Die manufacturing ■ Tool manufacturing *For more details, please request our materials or view the PDF data available for download.

• Press Dies

Showa Seiko Co., Ltd. has accumulated expertise in the manufacturing of critical automotive safety components, electrical meter parts, construction materials, and various other progressive die processing techniques. Currently, we have established a comprehensive support system as a technical advisor for precision progressive die processing, covering everything from die manufacturing, prototype launch, mass production prototypes, to prototype processing, and we are recognized as a company that delivers high-quality progressive processing products. 【Product Line】 ■ Progressive die processing ■ Die manufacturing ■ Tooling production *For more details, please request our materials or view the PDF data available for download.

• Press Dies

Showa Seiko Co., Ltd. has accumulated expertise in the manufacturing of critical automotive safety components, electric meter parts, construction materials, and various other progressive die stamping processes. Currently, we have established a comprehensive support system as a technical advisor for precision progressive stamping, covering everything from die manufacturing, prototype launch, mass production prototypes, to prototype processing, and we are recognized as a company that delivers high-quality progressive stamping products. 【Product Line】 ■ Progressive stamping ■ Die manufacturing ■ Tooling production *For more details, please request our materials or view the PDF data available for download.

• Press Dies

Showa Seiko Co., Ltd. has accumulated expertise in the manufacturing of critical automotive safety components, electrical meter parts, construction materials, and various other progressive die stamping processes. Currently, we have established a comprehensive support system as a technical advisor for precision progressive stamping, covering everything from die production, prototype launch, mass production prototypes, to prototype processing, and we are recognized as a company that delivers high-quality progressive stamping products. 【Sales Items】 ■ Progressive stamping ■ Die manufacturing ■ Tooling production *For more details, please request our materials or view the PDF data available for download.

• Press Dies

Showa Seiko Co., Ltd. has accumulated expertise in the manufacturing of critical automotive safety components, electrical meter parts, construction materials, and various other progressive die stamping processes. Currently, we have established a comprehensive support system as a technical advisor for precision progressive stamping, covering everything from die production, prototype launch, mass production prototypes, to prototype processing, and we are recognized as a company that delivers high-quality progressive stamping products. 【Product Line】 ■ Progressive stamping ■ Die manufacturing ■ Tool manufacturing *For more details, please request our materials or view the PDF data available for download.

• Press Dies

Showa Seiko Co., Ltd. has accumulated expertise in the manufacturing of critical automotive safety components, electric meter parts, building materials, and various other progressive die processing techniques. Currently, we have established a comprehensive support system as a technical advisor for precision progressive die processing, covering everything from die production, prototype launch, mass production prototypes, to prototype processing, and we are recognized as a company that delivers high-quality progressive processing products. 【Product Line】 ■ Progressive die processing ■ Die manufacturing ■ Tool manufacturing *For more details, please request our materials or view the PDF data available for download.

• Press Dies

When it comes to tapping, it is generally common to process one or multiple pieces simultaneously using a dedicated tapping machine in the post-processing stage after press processing. However, if the production volume is high, it becomes necessary to increase both the number of dedicated tapping machines and the workforce in the post-processing stage. This results in additional costs for equipment and labor, leading to increased expenses. Moreover, the unit price of the product will incur significant costs as it includes both press processing fees and tapping processing fees. There is a perception that tapping-integrated progressive dies are expensive, but if the production quantity is high and expected to continue for several years, the product cost can essentially be covered by the cost of one punch of press processing, allowing for the die costs to be recouped in a relatively short period. **Features** - Cost reduction is possible - Production volume can match that of progressive press processing *For more details, please download the PDF or contact us.*

• Other molds

Showa Seiko Co., Ltd. has accumulated expertise in the manufacturing of critical automotive safety components, electrical meter parts, construction materials, and various other progressive die stamping processes. Currently, we have established a comprehensive support system as a technical advisor for precision progressive stamping, covering everything from die production, prototype launch, mass production prototypes, to prototype processing, and we are recognized as a company that delivers high-quality progressive stamping products. 【Sales Items】 ■ Progressive stamping ■ Die manufacturing ■ Tool manufacturing *For more details, please request our materials or view the PDF data available for download.

• Press Dies