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  3. タンゲ製作所
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Manufacturing and processing contract
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タンゲ製作所

addressIbaraki/Naka-shi/1230-2 Kasumitsuki, Yamaguchi
phone029-219-5666
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last updated:Aug 22, 2023
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PF Insert Nut STEEL【Providing additional value through material change】

Quality and functionality remain the same, but costs are halved compared to brass! Furthermore, using sheet material ensures full compliance with RoHS!

The "PF Insert Nut STEEL" is a new product developed to address the rising cost issues. By applying a unique technology that produces insert nuts solely through press processing, we have achieved a balance of low cost and high quality while maintaining functionality through a review of processing conditions and materials. The lineup has been expanded from the conventional M4 to M6, making it possible to offer a wider range of options to our customers. 【Features】 ■ Compatible with M1.2 to M6 ■ Custom options available (accepted for monthly flows of over 50,000 units) ■ Environmentally friendly with cadmium-free and lead-free, compliant with RoHS ■ Excellent corrosion resistance due to special surface treatment ■ Forming tests and thermal press-fitting tests completed

  • nut

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Automation of unmanned press

The press has also been automated!

This is a press machine that performs bending, a post-process that cannot be done during the manufacturing stage. When products are placed in the hopper, they are automatically pressed. Until now, we relied on outsourcing or had employees do it manually, but since we started using this machine, it has reduced the need for employee involvement, allowing us to focus on other tasks and improve productivity. It also comes with a counter, so it's reassuring. Please feel free to contact us.

  • Other processing machines

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Unmanned Time-Saving Sorting Machine

An era where sorting is done by machines! Sorting can be automated and unmanned.

At Tange Manufacturing, we are putting a lot of effort into automation and unmanned operations. In this context, we would like to introduce this sorting machine. This sorting machine is specialized for specific products, but it can sort out defective plating using a Keyence camera. Finally, it uses a round rod that fits the diameter to sort out deformations. Additionally, it comes with a counter, so weighing is not necessary. We design and manufacture it in-house. If you are interested, please feel free to contact us.

  • Inspection robot

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PF insert nut M1.2 [High quality, low price, high added value press product]

Insert nuts produced solely through press processing. High quality and low cost due to integrated processing within the mold! Furthermore, fully compliant with RoHS with lead and cadmium-free materials!

The "PF Insert Nut" is a product developed by our company that has achieved production through pressing. Unlike the conventional method of producing insert nuts through cutting, we manufacture them using a unique mold and pressing technology that is completely different from what has been done before, allowing us to deliver high-quality products with stable quality at low cost. Furthermore, we produce them using sheet materials that are free from lead and cadmium, making them environmentally friendly high-value insert nuts. 【Features】 ■ Stable quality achieved through all-plastic integrated processing with high-function molds ■ No mold costs; only pressing processing costs, resulting in low cost ■ Use of sheet materials ensures no harmful substances and high environmental compatibility ■ Flange shapes can flexibly accommodate oval, polygonal, gear shapes, etc. ■ Knurling shapes can be customized to meet requests, such as iris or single flow patterns *For more details, please refer to the PDF document or feel free to contact us.

  • nut

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PF insert nut M1.4 [High quality, low price, high added value pressed product]

Insert nuts produced solely through press processing. High quality and low price due to integrated processing in the mold! Furthermore, fully compliant with RoHS without lead or cadmium!

The "PF Insert Nut" is a product developed by our company that achieves production through pressing. We produce insert nuts, which were traditionally manufactured through cutting, using a press. With our unique mold and pressing technology, which is completely different from what has been done before, we can deliver high-quality products with stable quality at low cost. Additionally, we use sheet materials to produce them free of lead and cadmium, making them environmentally friendly high-value insert nuts. 【Features】 - Stable quality through all-plastic integrated processing with high-function molds - Low cost due to no mold costs, only pressing processing costs - High environmental compatibility with no harmful substances using sheet materials - Flange shapes can flexibly accommodate oval, polygonal, gear shapes, etc. - Knurling shapes can be customized to meet requests, such as iris or one-way patterns *For more details, please refer to the PDF materials or feel free to contact us.

  • nut

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PF insert nut M2.6 [High quality, low price, high added value press product]

Insert nuts produced solely through press processing. High quality and low price due to integrated processing within the mold! Furthermore, fully compliant with RoHS with lead and cadmium-free materials!

The "PF Insert Nut" is a product developed by our company that has achieved production through pressing. We produce insert nuts, which were traditionally manufactured through cutting, using a unique pressing method with completely different molds and techniques. This allows us to deliver high-quality products with stable quality at low costs. Furthermore, we use sheet materials that are free from lead and cadmium, making it an environmentally friendly, high-value insert nut. 【Features】 - Stable quality achieved through all-plastic bulk processing with high-function molds - Low cost due to no mold fees, only pressing processing costs - High environmental compatibility with no harmful substances due to the use of sheet materials - Flange shapes can be flexibly adapted to oval, polygonal, gear shapes, etc. - Knurling shapes can be customized to meet requests, such as iris or one-way patterns *For more details, please refer to the PDF document or feel free to contact us.

  • nut

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PF Insert Nut M4 [High quality, low price, high added value press product!]

Insert nuts produced solely through press processing. High quality and low price due to integrated processing in the mold! Furthermore, fully compliant with RoHS with lead and cadmium-free materials!

The "PF Insert Nut" is a product developed by our company that has achieved production through pressing. Unlike the conventional method of producing insert nuts through cutting, we manufacture them using a unique mold and pressing technology that is completely different from what has been done before, allowing us to deliver high-quality products at low costs with stable quality. Furthermore, we use sheet materials to produce them free from lead and cadmium, making them environmentally friendly high-value insert nuts. 【Features】 ■ Stable quality through all-plastic bulk processing with high-function molds ■ Low cost due to no mold costs, only pressing processing costs ■ High environmental compatibility with no harmful substances using sheet materials ■ Flange shapes can flexibly accommodate oval, polygonal, gear shapes, etc. ■ Knurling shapes can be customized to meet requests, such as iris or unilateral flow *For more details, please refer to the PDF document or feel free to contact us.

  • nut

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PF Insert Nut M2 [High quality, low price, high added value press product!]

Insert nuts produced solely through press processing. High quality and low price due to integrated processing within the mold! Furthermore, fully compliant with RoHS regulations without lead and cadmium!

The "PF Insert Nut" is a product developed by our company that has been realized through press production. We produce insert nuts, which were traditionally manufactured by cutting, using a press. With our unique mold and press technology, which is completely different from conventional methods, we can deliver high-quality products with stable quality at low cost. Additionally, we use sheet materials that are free from lead and cadmium, making it an environmentally friendly, high-value insert nut. 【Features】 - Stable quality through all-plastic integrated processing with high-function molds - Low cost due to no mold costs, only press processing costs - High environmental compatibility with no harmful substances using sheet materials - Flexible response to flange shapes such as oval, polygonal, and gear shapes - Customizable knurling shapes such as iris and single flow according to your requests *For more details, please refer to the PDF materials or feel free to contact us.

  • nut

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PF insert nut M3 [High quality, low price, high added value press-made!]

Insert nuts produced solely through press processing. High quality and low price due to integrated processing in the mold! Furthermore, fully compliant with RoHS with lead and cadmium-free materials!

The "PF Insert Nut" is a product developed by our company that has achieved production through pressing. Unlike the conventional method of producing insert nuts through cutting, we manufacture them using a unique mold and pressing technology that is completely different from the past, allowing us to deliver high-quality products with stable quality at low cost. Furthermore, we use sheet materials to produce them free of lead and cadmium, making them environmentally friendly high-value insert nuts. 【Features】 ■ Stable quality through all-plastic integrated processing with high-function molds ■ Low cost due to no mold costs, only pressing processing costs ■ High environmental compatibility with no harmful substances using sheet materials ■ Flange shapes can flexibly accommodate oval, polygonal, gear shapes, etc. ■ Knurling shapes can be customized to meet requests, such as iris or one-way patterns *For more details, please refer to the PDF materials or feel free to contact us.

  • nut

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Aluminum PF insert nut [Achieving further weight reduction and cost reduction]

An aluminum version of our press-formed insert nut, combined with our unique technology, is now available! We will provide it lighter and at a lower cost!

We have achieved insert nuts made from aluminum material solely through press processing. A cost reduction of over 20% compared to brass! We have achieved a weight reduction of an astonishing 70%! 【Features】 ■ Achieved 20% cost reduction and 70% weight reduction by using aluminum material (A5052) ■ Stable quality through all-plastic bulk processing with high-function molds ■ No mold costs, only press processing costs, resulting in low costs ■ Use of sheet material ensures no harmful substances and high environmental compatibility *For more details, please refer to the PDF document or feel free to contact us.

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Insertion of internal male threads → Riveting process [Significant reduction in subsequent processing time!]

Completion of male screw insertion for terminal screws for self-up terminal blocks → crimping process finished within the mold! 50% cost reduction by reducing subsequent processes!

At Tange Manufacturing, we have successfully automated the process of inserting male threads and crimping for terminal block manufacturers, completing it within the mold. We have achieved over 50% cost reduction by consolidating tasks that were traditionally done manually or in separate processes into a progressive die. This technology won us the Creativity and Innovation Award for the fiscal year R4! 【Features】 - After pressing the sheet material, we added the insertion of male threads and crimping to prevent them from coming out within the mold. - Automation of the process has significantly reduced subsequent processes and costs. - Variability in crimping quality has been eliminated, greatly improving quality. *For more details, please refer to the PDF document or feel free to contact us.

  • bolt
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HG insert nut (non-through) [Lightweight without incomplete threaded section!]

Non-through type prevents contamination drop! Furthermore, it offers high added value with no incomplete threaded parts and no plating defects!

This is a non-through type HG insert nut with a cover. By adding a cover to the high-strength HG insert nut, it prevents contamination from falling! Suitable for fastening various devices such as EV enclosures and inverters! 【Features】 ■ Since the cover is applied after tapping, there are no incomplete threaded sections, making it compact. ■ The cover is attached after plating, reducing the risk of plating defects. ■ The use of high-strength insert nuts reduces the number of units needed, contributing to cost reduction. *For more details, please refer to the PDF document or feel free to contact us.

  • nut

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Small Path PF Insert Nut [Achieving Overwhelming Cost Performance!]

Integrated processing within press molds! Functionality is equivalent to machined products, and costs can be offered at less than half!

The "PF Insert Nut" is a product developed by our company that has achieved production through pressing. It is capable of mass production of fine insert nuts from M1.2 and above, which are difficult to produce in large quantities through cutting. It is widely adopted in various domestic manufacturers' mobile phones and handheld gaming devices. 【Features】 ■ Stable mass production utilizing the characteristics of press processing ■ Overwhelming cost performance at less than half the price compared to cutting products ■ Lead and cadmium-free (fully compliant with RoHS) using sheet materials ■ Flange shapes can be flexibly adapted to oval, polygonal, gear shapes, etc. *For more details, please refer to the PDF materials or feel free to contact us.

  • nut

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Tange Manufacturing Co., Ltd. Business Introduction

Consolidating two processes into one! A specialized manufacturer of screw-attached pressed parts.

Tange Manufacturing Co., Ltd. is a specialized manufacturer of press parts that involve tapping processes. We handle everything from the production of compound progressive dies with built-in tapping devices to automatic press processing. Our uniquely developed "compound progressive die with built-in tapping device" enables the maintenance of product quality and cost reduction. 【Benefits of Simultaneous Tapping and Pressing Processing】 ■ High reliability with zero tapping leaks or defects ■ Shortened lead time for quick delivery ■ Significant cost reduction with high-functionality and high-quality products ■ Capable of handling fine M1.0 *For more details, please download the PDF or feel free to contact us.

  • Contract manufacturing

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Screw-attached pressed parts [In-house manufactured products with tapped processing in progressive dies!]

Design and manufacturing of a unique progressive die with a tapping device, along with highly automated and consolidated press production technology, achieving low cost and high quality!

Our "Screw-Inserted Press Parts" have achieved low cost and high quality through integrated plastic processing that combines the design and manufacturing of unique tapping processing equipment with compound progressive dies, along with operations such as drawing, cold forging, bulging, thickening, and shaving, along with our proprietary tapping processing technology. Utilizing a unique mechanism, we can reduce running costs through 24-hour automatic, unmanned processing. 【Features】 ■ Mold costs are low due to in-house integrated production (reduction of initial costs) ■ Running costs are reduced through 24-hour automatic, unmanned processing using a unique mechanism ■ Zero tapping leakage is achieved due to integrated processing within the progressive die ■ Examples of press parts: ◎ Automotive terminals (brass) ◎ Clip nuts for automotive parts (SPCC) ◎ Nuts for electronic equipment boards (brass) ◎ Fixed fittings for housing equipment (SPCC) ◎ Various terminal fittings, etc. *For more details, please refer to the PDF document or feel free to contact us.

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Press-made insert nut [Fully compliant with RoHS]

Free from harmful substances in material use! Significant increase in pull-out and rotational torque strength! A rich lineup from M1.4 to M6!

At Tange Manufacturing, we handle a variety of "pressed insert nuts." Since we manufacture them using our unique molds and pressing technology, we can deliver high-quality products with stable quality at low costs. Additionally, we have achieved the significant added value of being "environmentally conscious." Because we use sheet materials, our products are free from harmful substances, allowing for safe use. 【Features】 ■ Overwhelming performance ■ Increased pull-out and rotational torque strength ■ Free from harmful substances due to the use of sheet materials ■ Cost reduction compared to machined products ■ Delivering high-quality products with stable quality at low costs *For more details, please refer to the PDF document or feel free to contact us.

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Hard grip insert nut [Increased strength for both pull-out and rotational torque]

Hard grip insert nut with original pressing technology that achieves a significant increase in pull-out and rotational torque strength!

The hard grip insert nut is a pre-insert nut that significantly redefines the conventional concept of insert nuts, using a newly developed press forming manufacturing method. It is made from SPCC and is free of harmful substances (compliant with RoHS), achieving a substantial increase in both pull-out and rotational torque strength. 【Features】 ■ Manufactured using a newly developed press forming method ■ Made from SPCC and free of harmful substances (RoHS compliant) ■ No incomplete threaded sections occur as a cap is applied after tapping ■ Achieves a significant increase in both pull-out and rotational torque strength ■ Lower cost compared to brass materials due to the use of SPCC *For more details, please refer to the PDF document or feel free to contact us.

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Press forming insert nut [Produced solely through press processing!]

A new technology that overturns the conventional method of producing insert nuts, which was traditionally based on cutting, by using only pressing processes! Superior in quality and cost!

The "PF Insert Nut" is a product developed by our company that realizes production through pressing. We produce insert nuts, which were traditionally manufactured through cutting, using a press. With our completely unique mold and pressing technology, we can deliver high-quality products with stable quality at low costs. 【Features】 - Stable quality through comprehensive processing with high-function molds - Low cost due to no mold fees and only pressing processing fees - High environmental compatibility with the use of sheet materials that are free of harmful substances - Flexible adaptation to plunge shapes such as oval, polygonal, and gear shapes - Customizable knurling shapes such as iris and single flow according to your requests *For more details, please refer to the PDF document or feel free to contact us.

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Inline Tap [Mold with Custom Designed Internal Tap Device]

Achieving zero tap leakage with our independently developed tap mechanism! Automatic 24-hour operation with a lifeless production system for overwhelming low costs!

Our company's composite progressive die with a tapping processing device achieves zero tap leakage with its unique mechanism. By incorporating our in-house developed products, we can significantly reduce mold costs. 【Features】 ■ Processing is possible for sizes M1.2 to M6 ■ Up to 6 locations can be processed simultaneously ■ A pioneer in inline tapping, specializing in mold tapping for over 30 years *For more details, please refer to the PDF document or feel free to contact us.

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In-die knurling technology [Achieving knurling processing with press molds!]

Unique technology that enables knurling processing within press molds! Achieving both quality and cost-effectiveness through automated processing!

Achieved knurling processing within a press mold without using a lathe. Free from harmful substances by using sheet materials. Achieves both quality stability and cost reduction through 24-hour automated production. Adopted for a wide range of resin molded products, including automotive parts and office automation equipment. 【Features】 ■ Compatible with various shapes such as iris and single flow ■ Can be combined with tapping processing ■ Extensive processing experience with brass, iron, aluminum, and more *For more details, please refer to the PDF document or feel free to contact us.

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