宮村鐵工所 List of Products and Services

We handle "fresh leaf management containers" at our company. As a company that specializes in steaming, we have a range of peripheral equipment for the steaming process to meet the diverse needs of our customers. Please feel free to contact us if you have any requests. 【Products We Handle (Partial)】 ■ Fresh Shiitake Stem High-Speed Cutting Machine "Dr. Zictor" ■ Dr. Zictor Semi-Auto 1200 ■ Dryer ■ Fresh Leaf Management Container *For more details, please refer to the related links or feel free to contact us.

• container

We would like to introduce our "Multi-stage Net Type Dryer." The lower net operates at high temperature and low airflow, allowing the aroma to be infused into the tea leaves without losing their color. The large opening and closing doors are accessible from all directions, making it very easy to check the products, clean the inside of the dryer, and perform maintenance inspections. Additionally, the net is made of a resin material as standard. There is no concern about contamination from iron powder or rust. Compared to conventional punched metal caterpillar types, it has better air permeability efficiency and dries evenly. 【Features】 ■ Double structure for opening and closing doors ■ High thermal insulation effect and energy-saving *For more details, please refer to the related links or feel free to contact us.

• Drying Equipment

We would like to introduce the "Dr. Jictor Semi-Auto 1200" that we handle. Since it is designed to insert the stem into the hole by hand, it can accommodate shiitake mushrooms that have been thinned out or those with slightly bent stems that do not meet standards. Additionally, the stems are cut horizontally, resulting in a clean finish. Please feel free to contact us if you have any requests. 【Features】 ■ Compatible with log cultivation ■ The diameter of the punching can be changed according to the thickness of the stem (40mm to 23mm) ■ Processing capacity: 3000 to 3500 pieces/hour (depending on the operator) ■ Achieves approximately 1.5 times the efficiency compared to traditional manual work ■ Washable *For more details, please refer to the related links or feel free to contact us.

• Food Cutting Equipment

"Dr. Zikutor" is a high-speed cutting machine for fresh shiitake mushroom stems that allows for easy cutting simply by placing them into the machine. The processing capacity is 180 kg/hour for stems with a diameter of 40 mm, achieving approximately five times the efficiency compared to general manual work. The punching diameter can be adjusted according to the thickness of the stems, and it can also be easily washed. Please feel free to contact us if you have any requests. 【Features】 ■ Easily cut fresh shiitake mushroom stems by simply placing them in the machine ■ Punching diameter can be adjusted according to the thickness of the stems (from 40 mm to 30 mm) ■ Easy to wash ■ Processing capacity: 180 kg/hour (for 40 mm diameter) *For more details, please refer to the related links or feel free to contact us.

• Food Cutting Equipment

We would like to introduce our "powder processing" services. We carefully process raw materials (tea leaves) using a "ball mill" at low speeds to preserve their color, flavor, and aroma. We also offer nitrogen sealing, which is the secret to long-lasting freshness. Packaging in smaller portions is available as an option. Please feel free to consult us regarding quantities and types of bags (customer-provided bags are acceptable). 【Features】 ■ Work can be done with customer-provided bags ■ Option: Stick processing is also available *For more details, please refer to the related links or feel free to contact us.

• Food Processing Equipment
• Processing Contract

The "Inverter-type Leaf Supply Machine (Above Ground/Underground)" allows for stepless speed variation of the belt through inverter speed control. By adjusting the belt speed and the dropping device, it consistently supplies a stable amount of fresh leaves to the steaming machine. The conveyor belt uses a food-grade resin belt. 【Features】 ■ Adopts inverter speed control ■ Belt speed can be varied steplessly ■ Adjustable belt speed and dropping device ■ Consistently supplies a stable amount of fresh leaves to the steaming machine ■ Conveyor belt uses food-grade resin belt *For more details, please refer to the PDF materials or feel free to contact us.

• Other food machinery

The "SKD-VM type" is an inverter-type steaming machine specialized for the production of powdered green tea. It features a premium high-efficiency motor, making it an energy-saving type that reduces power consumption. When used in conjunction with a superheated engine, it contributes to increased processing capacity and improved product quality. The machine sizes range from type 7 to type 10. 【Features】 ■ Specialized for powdered green tea production ■ Energy-saving design considering reductions in electricity and fuel ■ Increased processing volume and improved processing capacity ■ Reduced adhesion of steam droplets ■ Improved heat transfer efficiency, reducing steam usage *For more details, please refer to the PDF document or feel free to contact us.

• Food Processing Equipment

The "MBM type" is a high-performance tea boiler that burns cleanly and efficiently, providing ample gentle steam. The body features a unique oval structure, allowing for a spacious steam chamber and a wide range of water level adjustments. It is equipped with a low water level burner shut-off function, ensuring safe operation. Additionally, we also offer the "MB type," which delivers performance at a reasonable price. 【Features】 ■ The body has a unique oval structure ■ Spacious steam chamber allows for a wide range of water level adjustments ■ Insulated dome walls prevent steam temperature drop ■ High-efficiency economizer structure ■ Achieves low fuel consumption and prevents uneven steaming *For more details, please refer to the PDF document or feel free to contact us.

• Boiler

The "Wire Mesh Cleaning Device (Brush Type)" continuously cleans the wire mesh during operation, allowing for the constant removal of steamed leaves that tend to stick to it. This enables steaming in a consistently uniform state from start to finish, making it possible to produce high-quality tea. The brushes are available in two types: full-face and half-face. Custom sizes outside of standard dimensions are also accepted. 【Features】 ■ Highly effective in enhancing the color, flavor, aroma, and water color of the product ■ Can be installed on existing steaming machines ■ Allows for steaming in a consistently uniform state ■ Brushes available in two types: full-face and half-face ■ Custom sizes outside of standard dimensions are also accommodated *For more details, please refer to the PDF document or feel free to contact us.

• Food Processing Equipment

The "Miyamura-style Ceraball Mill Machine MS-15/MS-30" is a tea processing machine that does not generate friction heat even during long hours of use, allowing for the maintenance of the product's aroma and color. In the case of long operation, filling with optional nitrogen gas prevents oxidation, enhancing the color quality. 【Features】 ■ Uses ceramic balls as the medium ■ Completely sealed system ■ Processing capacity of up to 30 kg at a time (equivalent to about 50 stone mills) ■ Flexible particle size settings *For more details, please download the PDF or feel free to contact us.

• Food Processing Equipment
• Beverage Production Equipment
• Powder Molding Machine

The "Superheated Steam Generator" is a tea processing machine that contributes to the reduction of gas and heavy oil usage in the rough tea manufacturing process. The heat transfer action of saturated steam is primarily through conduction, but superheated steam combines conduction, radiation, and convection, demonstrating excellent heat transfer efficiency. **Features and Effects of Rough Tea Production Using Superheated Steam** - Efficiently kills the oxidation enzymes in tea leaves through three types of heat transfer methods. - By adjusting the steam temperature, it is possible to steam the entire tea period uniformly from the top buds to the lower leaves and stems. - Even hardened tea leaves can be steamed to softness, reducing over-drying in the rough rolling process and white discoloration in the fine rolling process. - Reduces the stem and hard leaf odors of hardened tea leaves, resulting in a mellow tea with no grassy taste. - Energy-saving effects. *For more details, please download the PDF or feel free to contact us.*

• Food Processing Equipment
• Beverage Production Equipment
• Heating device

The "Inverter Type Green Up" is a tea processing machine that improves the green color by aligning the shape and promoting the kneading of the rough tea in the rough kneading process. It can be installed alongside a conveyor belt steamer, as well as a round drum steamer. Since it is a processing step after cooling the steamed leaves, it demonstrates excellent effects on taste, color, and aroma. 【Effects】 ■ Compensates for insufficient kneading in the rough kneading process, improving appearance color and water color. ■ Gives the tea leaves a softer texture, resulting in a small and uniform appearance of rough tea. ■ Reduces the bulk of the tea leaves, allowing for an increased input amount into the rough kneading machine (improved processing capacity). ■ Raises the efficiency of the drying process by floating the core moisture to the surface (energy-saving effect). ■ Reduces the heads of the rough tea, resulting in better yield. *For more details, please download the PDF or feel free to contact us.

• Food Processing Equipment
• Beverage Production Equipment

The "Fresh Leaf Quantitative Feeding Device for Belt-Type Steamers" allows the belt-type steamer's leaf feeder to be placed directly on top of the device. With load cell-based measurement, it is possible to accurately display and control the amount of fresh leaf processed. Additionally, it can be installed on existing belt-type steamer leaf feeders. 【Features】 ■ Easy operation with a clear touch panel display ■ Automatically controls the fresh leaf flow rate by simply setting the input amount (kg/h) and hopper retention amount ■ Continuous measurement and control of the fresh leaf flow rate result in minimal fluctuations in the supply of fresh leaves *For more details, please download the PDF or feel free to contact us.

• Food Processing Equipment
• Beverage Production Equipment
• Weighing Control

The "Conveyor Belt Steamer" is a tea processing machine that allows for the production of everything from soft leaves to hard leaves, and from regular green tea to deep-steamed tea, simply by adjusting the steaming time. The digital display makes the steaming time very easy to understand, and adjustments are simple. With a wide range of options available, it is possible to select models that finely match the processing capacity of tea factories. 【Standard Features】 ■ Equipped with a gas damper absorber for easy opening and closing of the lid ■ Uses a digital display that clearly indicates steaming time ■ The setting for net speed (steaming time) can be easily changed with a volume dial *For more details, please download the PDF or feel free to contact us.

• Heating device
• Food Processing Equipment
• Beverage Production Equipment

The "Fresh Leaf Quantitative Feeding Device" allows the leaf feeder to be placed directly on top of the device. Compared to conventional separate models, it achieves significant space savings. With load cell-based measurement, the processing amount of fresh leaves can be displayed and controlled accurately. Additionally, the easy-to-read touch panel display makes operation simple. 【Features】 ■ Automatically controls the fresh leaf flow rate by simply setting the input amount (kg/h) and hopper retention amount. ■ Continuous measurement minimizes fluctuations in the supply amount of fresh leaves for better flow control. ■ It is possible to install a cut leaf removal device without taking up additional space. *For more details, please download the PDF or feel free to contact us.

• Food Processing Equipment
• Beverage Production Equipment
• Weighing Control

The "Superheated Steam Compatible Steamer SHS" is a hybrid type of tea processing machine that can use both saturated steam and superheated steam. Superheated steam can heat tea leaves and stems that cannot be adequately processed with saturated steam, allowing for the entire tea leaf to be steamed softly. 【Features】 ■ Easy maintenance of the steam chamber ■ Capable of heat treatment using superheated steam (requires the installation of a superheated engine) ■ Also allows for heat treatment using the conventional method of saturated steam ■ Versatile enough to handle a wide range from high-end leaf tea, which has been the mainstream, to drinkable tea, which has seen increasing demand in recent years *For more details, please download the PDF or feel free to contact us.

• Heating device
• Food Processing Equipment
• Beverage Production Equipment

The "Inverter Steamer V Series" features a highly insulating double lid structure that reduces condensation and allows for steaming from the core. The outlet cover has a new design that enables smooth steam exhaust. The new stirring shaft blades have undergone surface hardening treatment, enhancing durability. 【Features】 ■ Improved durability of the body support rollers due to changes in the mounting method ■ Use of resin collars at the joint parts for easy attachment and detachment ■ The cover of the main unit employs an easy-to-remove snap lock system ■ The control panel features a digital display that clearly indicates the body and stirring rotation speeds ■ Achieves steaming that satisfies both color and aroma *For more details, please download the PDF or feel free to contact us.

• Food Processing Equipment
• Other food machinery