新英産業 List of Products and Services

This is an original product from Shin-Ei Industry, developed with unique materials to bring to life the idea of "it would be nice to have." We handle a wide variety of materials that are not available elsewhere, tailored to our customers' requests. "Airlex" is a soft PVC high-foam sponge developed under an exclusive contract with the Swiss company Airlex. It has good compatibility with dip coatings and is used in items such as float keychains and shampoo pillows for beauty salons. In addition to this, we offer a diverse range of materials based on customer needs. If you have concerns about sponges or cushioning materials, please feel free to contact us. 【Features】 - High elasticity (stretch rate of 300%) - Can be washed thoroughly with alcohol disinfectants or detergents - High safety (passes food hygiene tests) - Abrasion resistance *For more details, please refer to the PDF document or feel free to contact us. *If you would like a sample, please inquire through the contact form. *Please note that the sample products may differ from the product images. Thank you for your understanding.

• Rubber
• Composite Materials

This is an original product developed by Shin Ei Sangyo, utilizing uniquely developed materials and those discovered both domestically and internationally, to bring the idea of "it would be nice to have" into shape. We handle a wide variety of materials that are not available elsewhere, tailored to our customers' requests. "Dip coating" is a cushioning material surface paint made possible through a contract with the American company FlexaServe. For standalone bubbles, a flexible surface can be applied directly. For connected bubbles, it is possible to perform Dip processing by adhering Airlex. 【Features】 - High elasticity (stretch rate of 300%) - Can be washed thoroughly with alcohol disinfectants or detergents - High safety (passes food hygiene tests) - Abrasion resistance 【Examples of Use】 - Nursing and caregiving products - Sports and leisure goods - Childcare and educational products, miscellaneous goods, etc. *For more details, please contact us or refer to the PDF.

• Rubber
• Composite Materials

"Adhesive Coating" is a technology for applying adhesive to flat products such as polyethylene foam and urethane foam. There is also adhesive coating that incorporates high-strength washi paper. Our company has been handling sponge and cushioning materials like urethane and polyethylene for half a century. We have developed reliable technology based on trust and proven results. With a wide range of products and our processing technology, we meet our customers' needs. [Features] ■ Adhesive coating for flat products ■ Support for high-strength washi paper adhesive coating *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines
• Resin processing machine
• Processing Contract

"Seismic Gel" is a gel with increased hardness and adhesive strength compared to ad hoc gel. It is a urethane-based gel that can be attached under furniture or electrical appliances to prevent them from tipping over during an earthquake. In addition, we handle a wide variety of materials according to our customers' requests. If you have concerns about sponges or cushioning materials, please feel free to contact us. 【Features】 ■ Urethane-based ■ Gel with increased hardness and adhesive strength compared to ad hoc gel *For more details, please refer to the PDF document or feel free to contact us.

• Composite Materials
• Other polymer materials

"Ad Hoc Gel" is a urethane-based gel developed with the softness of human fat as a reference. It is ultra-soft, which was not achievable with conventional rubber, and its unique cushioning properties are well-received. It can be used for applications such as wheelchair cushions, office chair cushions, and prosthetic and orthotic cushions. 【Features】 ■ Urethane-based gel ■ Developed with the softness of human fat as a reference ■ Ultra-soft ■ Unique cushioning properties *For more details, please refer to the PDF document or feel free to contact us.

• Composite Materials
• Other polymer materials

We handle original products developed in-house as well as those sourced both domestically and internationally. We mold them into shapes and hardness according to our customers' requests. With our technical capabilities that cannot be replicated by other companies, we provide detailed support. If you have concerns about sponges or cushioning materials, please feel free to consult us. 【Do you have any of these concerns regarding sponges or cushioning materials?】 ■ Exposed stainless steel piping that no contractor will take on, no matter who you consult ■ Traditional equipment lacks waterproofing, making it impossible to use during post-operative showers, posing significant risks ■ Facilities for severely disabled individuals are very dark and sterile, leading to a gloomy and depressed atmosphere ■ In gymnastics clubs, the equipment is extremely expensive, resulting in inadequate safety measures Leave it to us! *For more details, please download our catalog or feel free to consult us.

• Rubber
• Composite Materials

"Thermal Press Molding" is a processing method that involves processing polyethylene foam and shaping it into any desired form within a heated mold. The thermal pressing of urethane foam by applying a high-temperature mold is a similar processing method. Our company has been handling sponges and cushioning materials such as urethane and polyethylene for half a century. We have cultivated reliable technology through trust and achievements. With a rich product lineup and our processing technology, we respond to our customers' needs. [Features] ■ A processing method that involves processing polyethylene foam and shaping it into any desired form within a heated mold. *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines
• Resin processing machine
• Processing Contract

"Thomson processing" is a method of machining where blades are bent into any shape and pressed against cushioning materials to punch out the desired shape. This versatile processing method can be applied not only to polyethylene but also to rubber, urethane, soft PVC, and more. Our company has been handling sponge and cushioning materials such as urethane and polyethylene for half a century. We have developed reliable technology based on trust and proven results. With a wide range of products and our processing technology, we meet our customers' needs. [Features] - Blades are bent into any shape and pressed against cushioning materials to punch out the desired shape. - Processing is possible for rubber, urethane, soft PVC, and more. *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines
• Resin processing machine
• Processing Contract

"Bead foam (Mirablock, P-block, expanded polystyrene, etc.)" is a product that undergoes secondary foaming by applying steam to beads within a mold. Expanded polystyrene is weak against impact but is inexpensive. Mirablock and P-block are strong against impact, breakage, solvents, etc., and are used in applications that require durability. [Features] - Secondary foaming by applying steam to beads within a mold - Strong against impact, breakage, solvents, etc. *For more details, please refer to the PDF materials or feel free to contact us.

• Composite Materials
• Other polymer materials
• Cushioning material

"EVA foam" is a product that combines polyethylene with ethylene vinyl acetate to provide elasticity. Compared to polyethylene foam, it has less permanent compression deformation, making it suitable for use in joint mats, insoles, and playground equipment that are subjected to repeated compression. 【Features】 ■ Contains ethylene vinyl acetate mixed with polyethylene ■ Has elasticity ■ Less permanent compression deformation compared to polyethylene foam *For more details, please refer to the PDF document or feel free to contact us.

• Composite Materials
• Other polymer materials
• mat

"Bubble cushioning material (air cap, bubble wrap, etc.)" is a product that has cushioning properties with numerous small air bags, despite being non-foamed. The thickness of the film and the size of the air bags can be adjusted according to the application. It is mainly used for cushioning envelopes, packaging materials for furniture, and machinery. 【Features】 ■ Non-foamed ■ Has cushioning properties with numerous small air bags ■ Film thickness and air bag size can be changed according to the application *For more details, please refer to the PDF document or feel free to contact us.

• Composite Materials
• Other polymer materials
• Cushioning material

Non-crosslinked extruded products (such as Miramat and Lightron board) are inexpensive and recyclable due to their non-crosslinked nature. We can manufacture long lengths of veneers and thin materials up to about 60mm, which are used in various cushioning materials, packaging for precision electronic devices, buoyancy materials, sports goods, and miscellaneous items. [Features] ■ Inexpensive and recyclable due to non-crosslinking ■ Long lengths can be produced for veneers and thin materials up to about 60mm *For more details, please refer to the PDF document or feel free to contact us.

• Composite Materials
• Other polymer materials

Electronic cross-linked products (such as PEF and Softlon) are products in which ethylene chains are linked using electrons to improve heat resistance and physical strength, similar to chemical cross-linking. They can be extruded into long sheets, making them suitable for use in insulation materials for factory roofs, as well as tape substrates, packing and gaskets, and civil engineering joint materials. [Features] - Ethylene chains are linked using electrons - Long sheets can be produced through extrusion *For more details, please refer to the PDF document or feel free to contact us.

• Composite Materials
• Other polymer materials

The "Low-Resilience Gel Pack" is a material currently under development to achieve better pressure distribution than conventional low-resilience urethane and ad hoc gel. It is expected to be used in the medical and caregiving fields, such as pressure ulcer prevention cushions and shock-absorbing pads. 【Features】 ■ Currently under development to achieve better pressure distribution than conventional low-resilience urethane and ad hoc gel ■ Expected applications in the medical and caregiving fields *For more details, please refer to the PDF document or feel free to contact us.

• Composite Materials
• Other polymer materials

"Chemical cross-linked products (Sanpelca, PE Lite, Opcel, etc.)" chemically bond the ethylene chains of polyethylene foam, enhancing mechanical properties such as heat resistance and tear strength. They are used in interior materials for stationery and tools, as well as in kickboards and toys for young children. [Features] - Improved mechanical properties such as heat resistance and tear strength - Used in interior materials for stationery and tools, kickboards, and toys for young children *For more details, please refer to the PDF document or feel free to contact us.

• Composite Materials
• Other polymer materials

The "gel skin" is a surface that does not interfere with the softness of the ad hoc gel. It is molded into a bowl shape to allow for gel injection. It can be used for applications such as neck cushions in beauty salons. In addition, we handle a wide variety of materials according to customer requests. If you have concerns about sponges or cushioning materials, please feel free to contact us first. 【Features】 ■ Molded into a bowl shape to allow for gel injection ■ Does not interfere with the softness of the ad hoc gel *For more details, please refer to the PDF document or feel free to contact us.

• Composite Materials
• Other polymer materials

"Heat-Curing Dip" is a processing method in which a preheated mold is immersed in a PVC paste sol, causing the sol around the mold to cure and form. It excels in aging resistance, oil resistance, electrical insulation resistance, chemical resistance, and heat resistance. Our company has been handling sponge and cushioning materials such as urethane and polyethylene for half a century. We have developed reliable technology through trust and proven results. With a rich product lineup and processing technology, we respond to our customers' needs. [Features] - Cures and forms the sol around the mold - Excellent aging resistance and oil resistance - Excellent electrical insulation resistance, chemical resistance, and heat resistance *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines
• Special Processing Machinery

"Vacuum forming" is a molding method that softens sheet-like resin by applying heat, and then creates the desired shape by suctioning and adhering it to a mold. Our company has been handling sponge and cushioning materials such as urethane and polyethylene for half a century. We have developed reliable technology through trust and proven results. With a wide range of products and our processing technology, we meet our customers' needs. [Features] ■ Softens sheet-like resin by applying heat ■ Creates the desired shape by suctioning and adhering to a mold ■ Materials: PVC sheets, PE sheets, and others *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines
• Special Processing Machinery
• Rubber Processing Machine

"Silicone rubber" excels in heat resistance, cold resistance, ozone resistance, and electrical properties (insulation). Due to its physiological safety, it is widely used in medical devices, food-related equipment, electronic devices, and in places where heat resistance is required. 【Features】 ■ Heat resistance, cold resistance, ozone resistance ■ Excellent electrical properties (insulation) ■ Physiologically safe ■ Widely used in places requiring heat resistance *For more details, please refer to the PDF document or feel free to contact us.

• Composite Materials
• Rubber

"NBR rubber" is a copolymer of butadiene and acrylonitrile, and it is the most widely used synthetic rubber with oil resistance. This product comes in a wide variety, and its characteristics are determined by the acrylonitrile content (bonded AN content). A higher bonded AN content increases oil resistance, while a lower content (with more butadiene) enhances cold resistance. [Features] - Copolymer of butadiene and acrylonitrile - Wide variety - Higher bonded AN content increases oil resistance, while lower content decreases cold resistance *For more details, please refer to the PDF document or feel free to contact us.

• Composite Materials
• Rubber
• hose

"Silicone sponge" is a rubber sponge with a siloxane bond structure, primarily used for heat resistance. In addition, it has excellent cold resistance, ozone resistance, and electrical insulation properties, but it has the drawback of low physical strength. Dimethyl silicone rubber has weak resistance to steam, but methyl vinyl silicone rubber can withstand high-pressure steam, making it widely used in heat-resistant rubber products. 【Features】 ■ Cold resistance, ozone resistance ■ Excellent electrical insulation ■ Low physical strength ■ Mainly used for heat resistance ■ Usable temperature range is from -60°C to +200°C *For more details, please refer to the PDF document or feel free to contact us.

• Composite Materials
• Rubber

"EPDM sponge" is a copolymer of ethylene and propylene or ethylene and propylene with a third component, with the former referred to as EPM and the latter as EPDM. Both are called EPR. This rubber sponge is used in general industrial rubber products and electrical insulation due to its excellent ozone resistance, chemical resistance, heat resistance, and electrical insulation properties. However, it has the disadvantages of a slow vulcanization rate and poor oil resistance. [Features] - Copolymer of ethylene, propylene, and a third component - Ozone resistance, chemical resistance, heat resistance - Excellent electrical insulation properties - Slow vulcanization rate and poor oil resistance - Used for general industrial rubber products and electrical insulation *For more details, please refer to the PDF document or feel free to contact us.

• Composite Materials
• Rubber

"CR Sponge" is a synthetic rubber commonly known by the name neoprene, which is a chloroprene polymer. It has moderate oil resistance, heat resistance, and flame retardancy, and exhibits good weather and ozone resistance. Its general physical properties are also good, making it widely used in general industrial rubber products that require oil and weather resistance. 【Features】 ■ Chloroprene polymer ■ Moderate oil resistance, heat resistance, and flame retardancy ■ Good weather and ozone resistance ■ Widely used in general industrial rubber products *For more details, please refer to the PDF document or feel free to contact us.

• Composite Materials
• Rubber

"NR Sponge" is a rubber sponge that excels in elasticity, abrasion resistance, cold resistance, tensile strength, and processability. It has characteristics such as low dynamic heat generation, but it also has drawbacks, including poor heat resistance, oil resistance, weather resistance, and ozone resistance. In addition to general industrial products, it is particularly used in products that require high abrasion resistance and strength, vibration-damping rubber, and large tires. 【Features】 ■ Elasticity, abrasion resistance, cold resistance ■ Excellent tensile strength and processability ■ Low dynamic heat generation ■ Used in general industrial products, vibration-damping rubber, large tires, etc. *For more details, please refer to the PDF document or feel free to contact us.

• Composite Materials
• Rubber

"Profile processing" is a method of cutting urethane foam while sandwiching it with rollers that have uneven surfaces. It is used in products such as mattresses and kitchen sponges. Our company has been handling sponge and cushioning materials like urethane and polyethylene for half a century. We have developed reliable technology based on trust and proven results. With a wide range of products and our processing techniques, we respond to our customers' needs. [Features] ■ Cutting while sandwiching with rollers that have uneven surfaces ■ Used in mattresses and kitchen sponges ■ Material: Urethane foam *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines
• Resin processing machine
• Special Processing Machinery

"2D processing" is a machining method that skillfully manipulates special blades. By reading CAD data and using high-speed blades that can adjust angles, materials are cut into free shapes in a single stroke. Our company has been handling sponge and cushioning materials such as urethane and polyethylene for half a century. We have developed reliable technology through trust and proven results. With a rich product lineup and our processing technology, we meet our customers' needs. [Features] ■ Skillfully manipulate special blades ■ Cut materials into free shapes ■ Material: Urethane foam *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines
• Resin processing machine
• Special Processing Machinery

"CF Cut" is a processing method that involves pressing urethane foam against a mold to cut it. While there are limitations on the shapes that can be processed, it is possible to create three-dimensional curved surfaces using inexpensive molds. Our company has been handling sponge and cushioning materials such as urethane and polyethylene for half a century. We have developed reliable technology based on trust and proven results. With a wide range of products and our processing technology, we meet our customers' needs. 【Features】 ■ Limitations on processing shapes ■ Ability to produce three-dimensional curved surfaces with inexpensive molds ■ Material: Urethane foam *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines
• Resin processing machine
• Special Processing Machinery

"Chip urethane" is made by crushing leftover urethane and solidifying it with adhesive. As it is a recycled product, there may be variations in quality, but it has a high density and is less likely to bottom out, making it suitable for use in furniture and mats. 【Features】 ■ Recycled product ■ High density and less likely to bottom out ■ Used in furniture and mats *For more details, please refer to the PDF document or feel free to contact us.

• Composite Materials
• plastic

"Integral Skin Foam (Skinless Foam)" is a type of molded urethane. During the molding process, a skin is formed on the surface, which eliminates the need for subsequent processes such as sewing. It is used in car steering wheels and chair armrests. 【Features】 ■ A type of molded urethane ■ A skin is formed on the surface during molding ■ Eliminates the need for subsequent processes such as sewing ■ Used in car steering wheels and chair armrests *For more details, please refer to the PDF document or feel free to contact us.

• Composite Materials
• plastic

"Molded polyurethane foam" is a type of polyurethane formed by injecting raw materials into a mold. Due to its high design quality and durability, it is used in car seats and commercial chairs, among other applications. [Features] - Formed by injecting raw materials into a mold - High design quality and durability - Used in car seats and commercial chairs, etc. *For more details, please refer to the PDF document or feel free to contact us.

• Composite Materials
• plastic

"Low-resilience urethane foam / High-resilience urethane foam" is a material handled by Shin-Ei Sangyo, a comprehensive manufacturer of urethane, sponge, and cushioning materials. "Low-resilience" is a soft urethane foam that has been enhanced with a special formulation to add functions such as shock absorption and body pressure distribution. It gently returns to its original shape when pressure is applied. "High-resilience" is a special foam that, despite its high density, has low hardness and less bottoming out compared to regular urethane foam. It is suitable for mattresses and similar applications due to its stability. 【Features (Low-resilience)】 ■ Adds functions such as shock absorption and body pressure distribution ■ Gently returns to its original shape when pressure is applied ■ Used for pillows, wheelchair cushions, and more *For more details, please refer to the PDF document or feel free to contact us.

• Composite Materials
• plastic

The "Soft Polyurethane Foam (Ether Type)" is a polyurethane foam handled by Shin-Ei Sangyo Co., Ltd., a comprehensive manufacturer of polyurethane, sponge, and cushioning materials. The ether type has high cushioning properties and excels in water resistance, moisture resistance, and chemical resistance, making it suitable for a wide range of applications due to its good processability. Main applications include furniture, clothing, and packaging materials. 【Features】 ■ Ether type ■ High cushioning properties ■ Excellent water resistance, moisture resistance, and chemical resistance ■ Used in furniture, clothing, packaging materials, etc. *For more details, please refer to the PDF document or feel free to contact us.

• Composite Materials
• plastic