タイチク List of Products and Services

Our company provides maintenance services for induction furnaces and induction heating equipment, offering comprehensive support for equipment inspections, chemical cleaning, hose replacements, coil repairs, and more. We keep a wide variety of coil winding frames in stock, and our facilities are well-equipped with high-voltage testing machines, flow testing machines, water pressure testing machines, large drying ovens, large coil winders, and 15-ton cranes. We can respond quickly regardless of the manufacturer, scale, or specifications. 【Features】 - We can typically repair furnace body coils in the 40-ton class. - We are well-versed in the leak detection mechanisms of various manufacturers and can almost completely renew them. - We also accommodate modifications aimed at improving energy efficiency and overall performance. - In addition to on-site construction nationwide, we can also handle repairs at our specialized repair factory. *For more details, please refer to the materials. Feel free to contact us with any inquiries.

• Other contract services
• Calibration and repair

The manufacturing of high-pressure gas cylinders requires heating and heat treatment of metals, which consumes a large amount of energy. This document introduces a case where significant energy savings were achieved by introducing an induction heating furnace into this manufacturing process, along with improvements in productivity, product quality, and working environment. Additionally, it includes measurements and evaluations of energy usage before and after the introduction of the induction heating furnace, quantitatively clarifying the effects of its implementation. *This article was published in the journal "Electroheat No. 206 (March 2016)" by the Japan Electroheat Center.* [Contents] ■ Introduction of the induction heating furnace ■ Measurement and evaluation results of the induction heating furnace ■ Induction heating technology and application examples *For more details, please refer to the PDF document or feel free to contact us.*

• Industrial Furnace

This product achieves approximately 2-3% higher efficiency compared to conventional thyristor power supplies. Since there is no switching between melting and holding power with the furnace switch disconnectors, power adjustment can be made while in operation. You can freely control the power, allowing for operations suited to various scenarios such as cold furnace starts and adjustments to melting time. Additionally, there is no need for replacements of consumables since there are no disconnectors. 【Features】 ■ Achieves approximately 2-3% higher efficiency compared to conventional thyristor power supplies ■ Realizes high power factor (0.98 or higher) regardless of output power ■ Reduces harmonic currents through multi-pulsing (24-pulse rectification without harmonic filters) ■ Rated power can be applied from the initial stage of cold material melting, shortening melting time by about 6% compared to conventional power supplies ■ Capable of supporting multiple furnaces with a single power supply! (Multi-melting system) *For more details, please refer to the PDF materials or feel free to contact us.

• Incinerators and incinerators
• Electric furnace

At Taichiku Co., Ltd., we offer updates for induction furnaces and power supplies for induction heating devices. We replace aging power supplies that are a concern due to obsolescence and discontinued replacement parts with new ones, thereby extending the life of your equipment. Our company handles a variety of power supplies, including "low-frequency power supplies," "thyristor-type medium and high-frequency power supplies," and "IGBT-type current-type compact power supplies." Please feel free to contact us with any inquiries or questions regarding power supplies. 【Product Lineup】 ■ Low-frequency power supplies ■ Thyristor-type medium and high-frequency power supplies ■ IGBT-type current-type compact power supplies *For more details, please refer to the PDF materials or feel free to contact us.

• power supply
• Other power sources

The "Bar Heater" is a device that heats bar materials or coiled steel rods with a total length of approximately 6 to 7 meters. The transport speed of the bar material is set according to the rotation speed of the former, making synchronization with the former easy. The transport of the bar material is carried out by guide rollers between the pinch roller and the heating coil. The guide rollers are driven by independent motors, achieving high reliability and maintainability. 【Features】 ■ Highly reliable transport device ■ Synchronization adjustment with the former is possible ■ Bar racks can also be provided ■ Condition setting function is standard equipment ■ Instant grasp of operating status *For more details, please refer to the PDF document or feel free to contact us.

• Heating device

The "Stirra" is a device that moves and stirs molten metal without contact. Taichiku's Stirra is installed at the lower part of the furnace, has no moving parts, and is maintenance-free due to its non-contact design. It is robustly designed to withstand long periods of continuous use, and the Stirra system consists only of the Stirra body, control panel, and blower. Additionally, the installation work is simple and quick, and the device is designed to be compact, requiring less installation space. 【Features】 ■ Energy-saving ■ Quality improvement ■ Capable of melting small materials ■ Automatic slag removal *For more details, please refer to the PDF document or feel free to contact us.

• Mixer/agitator

At Taichiku, we have actively engaged in repairs, modifications, and maintenance that go beyond the boundaries of manufacturers. "Our strength lies in utilizing the real examples gained from repair work in manufacturing and applying manufacturing know-how to repairs." We also accept coil repairs for products from other companies, so please feel free to consult us when needed. 【Features】 ■ We welcome support for products and troubles from other companies ■ Covering the entire country with bases in the Kinki, Chubu, and Kanto regions ■ No restrictions on product size or specifications ■ We handle both on-site work and entrusted repairs ■ Capable of responding to various situations ■ Coil overhauls and equipment maintenance *For more details, please refer to the PDF materials or feel free to contact us.

• Other heaters
• Calibration and repair
• Incinerators and incinerators

The "Pipe End Heating Device" is an induction heating device that eliminates the need for preheating, allowing for a reduction in heating time. While combustion-type heating furnaces are commonly used for preheating the tips of pipes and the heads of cylinders, introducing electric induction heating furnaces can achieve many benefits such as improved productivity, energy savings, and enhanced working environments. 【Features】 ■ Improved productivity ■ Reduced energy costs ■ CO2 reduction ■ Enhanced quality ■ Improved working environment *For more details, please refer to the PDF materials or feel free to contact us.

• Heating device

The "Pre-Heating Heater for Shear" is an induction heating device installed between the bar rack and the shear to preheat the bar material before it is sheared. It produces clean cutting surfaces and is particularly effective in preventing cutting cracks in billets during winter. Since it can be installed between the bar rack and the shear, there is no need to allocate extra installation space. 【Features】 ■ Compact installation space ■ Can be installed between the bar rack and the shear ■ Effective in preventing cutting cracks ■ Capable of heating a wide range of sizes ■ Produces clean cutting surfaces and is particularly effective in preventing cutting cracks in billets during winter *For more details, please refer to the PDF document or feel free to contact us.

• Heating device

Our induction furnace delivers "safety and peace of mind" to our customers. It features an open-frame design that makes coil repair and replacement easy, and employs a safe, durable, high-efficiency thyristor inverter power supply. Equipped with a lining dismantling machine (QLR) as standard, it also offers a wide variety of options including material supply devices and ring hoods. 【Features】 ■ Utilizes a safe, durable, high-efficiency thyristor inverter power supply ■ Open-frame design for easy coil repair and replacement ■ Standard equipment includes a lining dismantling machine (QLR), along with a variety of other options such as material supply devices and ring hoods ■ Operation monitoring system incorporating IT functions (optional) *For more details, please refer to the PDF materials or feel free to contact us.

• Other heaters
• Incinerators and incinerators

We will propose the most suitable heater capacity based on the processing volume requested by our customers and provide high-efficiency equipment. Depending on the layout of the customer's factory, you can choose either the "integrated power supply type," where the heater and power supply are combined, or the "separate type," where they are arranged separately. The heating coils are arranged in parallel with two types of coils, allowing for automatic exchange with a button operation, enabling heating of a wide range of billet sizes. 【Features】 ■ Proposal of optimal heater layout ■ Coil exchange with one-touch operation ■ Reliable heating up to the last piece ■ Abundant part number settings ■ Instant grasp of operating status ■ Comprehensive measures against harmonics *For more details, please refer to the PDF document or feel free to contact us.

• Heating device

Our company designs, manufactures, conducts on-site construction, repairs, and modifications of induction furnaces. The maintenance services we provide, regardless of whether they are our own products or those of other companies, have been refined over many years of history and incorporate advanced 21st-century technology, from large induction furnaces to small heaters. 【Features】 ■ Furnace capacity (cast iron equivalent): 800 to 30,000 kg ■ Applicable frequency: 50/60 Hz ■ Stirring power: High ■ Operability: Residual heat operation ■ Starting block: Required ■ Residual heat melting: Required ■ Harmonic measures: Not required ■ Equipment cost ratio: 1 ■ Repeated single product melting with residual heat. ■ Suitable for long hours of continuous operation.

• Contract manufacturing

The "Standard Type Heater for Hot and Warm Forging" is an induction heating device suitable for the material heating process of hot and warm forging. By repeatedly discussing and planning according to customer requests, we have achieved delivery speed and cost that were difficult to realize with conventional made-to-order production. By narrowing down customer needs and standardizing the sizes of billets that can be manufactured, we have achieved simplicity, short delivery times, and low costs. 【Features】 ■ Achieves simplicity, short delivery times, and low costs ■ Compact design that fits in a 20-foot container ■ Utilizes the principle of induction heating to generate heat in the workpiece itself, achieving energy savings ■ Zero exhaust emissions to reduce temperature rise in the factory and lessen the burden on workers ■ Temperature range for hot and warm forging: 900°C to 1250°C *For more details, please refer to the PDF document or feel free to contact us.

• Incinerators and incinerators
• Heating device

Taichiku Co., Ltd. is an expert that provides a comprehensive range of services from the manufacturing of induction furnaces and induction heating equipment to maintenance. For induction furnace products, we design and manufacture induction furnaces tailored to our customers' casting requirements and conditions. We can produce furnaces ranging from small units to a maximum of 40-ton furnaces for cast iron melting. Additionally, we offer a variety of induction heating devices, including billet heaters and bar heaters. 【Features】 ■ Contributes to the modernization of foundries ■ Achieves efficiency improvements and labor savings ■ Development of related equipment tailored to needs ■ Experienced technology and skills *For more details, please download the PDF or feel free to contact us.

• Incinerators and incinerators
• Electric furnace