佐藤鉄工 List of Products and Services

Our company primarily assists with the welding of steel structural products using thick plates. Welding of thick plates can also be automated with robots. When your factory is overwhelmed with backlogs and even though orders are strong, production cannot keep up, we can help with the welding tasks. If your factory is operating at full capacity and you want to take on more orders but are holding back... we can solve such concerns. We deliver unique manufacturing that can only be achieved with our proprietary technology and equipment, so please feel free to consult with us first. 【Features】 ■ Welding of thick plates ■ Automation of thick plate welding is also possible *For more details, please refer to the related links or feel free to contact us.

• Contract manufacturing

Our company designs plants using crushers that excel in the separation of composite materials. We use our own product (CFS: Cross Flow Shredder), which employs an impact destruction method that is excellent for the "individual separation" of composite products. 【Features】 ■ Extensive engineering experience in material recycling plants ■ Assisting in the automation of crushing and sorting processes to alleviate labor shortages ■ Our own product (CFS: Cross Flow Shredder) is used, which excels in the "individual separation" of composite materials through an impact destruction method 【A must-see for those facing the following issues】 ■ Looking for a shredder that can crush multiple items with one machine ■ Challenges in safely crushing target materials and uncertainty about whether they can be crushed *For more details, please refer to the related links or feel free to contact us. Customer case studies are currently available.

• Other contract services

The "Cross Flow Shredder S Series" is a machine and tool that transforms waste and garbage into resources. By inputting large appliances like refrigerators and washing machines, as well as small electronics like digital cameras and computers, it is possible to extract rare metals such as rare metals through peeling and disassembly. 【Features】 ■ Clean and safe ■ High peeling efficiency ■ High separation efficiency ■ Adjustable crushing ■ Easy maintenance *For more details, please download the PDF or contact us.

• Crusher

What is the Cross Flow Shredder S-1000? 【Features】 ◆ Clean and Safe - The feed opening has a double-door structure, preventing the scattering of shredded materials. - Except for the dust collection port, the structure is sealed, eliminating dust dispersion and making dust collection easy. ◆ Detachability - Not only can materials be shredded by the collision of chains and shredded materials, but the collision of shredded materials within the shredding chamber can also detach surface contaminants and coatings. ◆ Separability - There is almost no entanglement between shredded pieces or inclusion of foreign objects. ◆ Adjustable Shredding - By changing the rotation speed of the chains and the shredding time, the degree of shredding can be easily adjusted. - It can handle both disintegration and pulverization with a single machine. ◆ Easy Maintenance - Chain replacement can be performed extremely quickly. *For more details, please download the PDF or contact us.

• Crusher

What is the Cross Flow Shredder S-1250? 【Features】 ◆ Clean and Safe - The feed opening has a double-door structure, preventing the scattering of shredded materials. - Except for the dust collection port, the structure is sealed, eliminating dust dispersion and making dust collection easy. ◆ Detachability - Not only can materials be shredded by the impact of chains and shredded materials, but the collision of shredded materials within the shredding chamber can also detach surface contaminants and coatings. ◆ Separability - There is almost no entanglement between shredded pieces or inclusion of foreign objects. ◆ Adjustable Shredding - By changing the rotation speed of the chains and the shredding time, it is easy to adjust the degree of shredding. It can handle both disintegration and pulverization with one machine. ◆ Easy Maintenance - Chain replacement can be done extremely quickly. *For more details, please download the PDF or contact us.

• Crusher

Is there anything you would like to try crushing? We have a track record of handling various products such as automotive airbags, heat exchangers, and PC monitors. Our company accepts crushing experiments using demo machines located at our headquarters in Toyama. *Demo machines: Chain-type crusher, Cross-flow shredder 1: CFS S-1000 2: CFS S-1250 Basically, the first trial will be provided free of charge. (Except in cases where actual costs may be incurred.) We invite you to come to Toyama for the crushing experiment! *Crushing experiments are currently being recruited! Please feel free to contact us for more details.

• Crusher

Here is an example of a case where a heat exchanger (radiator) was crushed. Heat exchangers are used in automobiles and air conditioning units. They consist of copper pipes and aluminum fins, and it is possible to completely separate these two materials. It has been demonstrated that pure copper and aluminum can be efficiently recovered. *For more details, please refer to the PDF document or feel free to contact us.

• Crusher
• Machinery and equipment installation/dismantling/relocation

We would like to introduce an example of dismantling small motors from automobiles. Many motors are used in vehicles. After crushing with CFS, they were sorted into three categories: ≤10mm, magnetic selection, and >10mm. *For more details, please refer to the PDF materials or feel free to contact us.*

• Crusher
• Machinery and equipment installation/dismantling/relocation

Mobile phones are transitioning to smartphones at a considerable speed, and it is expected that older models will gradually decrease, but there are still many phones being discarded. If they are crushed too finely, valuable circuit boards will be reduced to dust, and disassembling them by hand is very cumbersome. At CFS, we crush them while keeping the discharge gate open. Additionally, by slowing down the rotation speed of the chain, it achieves a state similar to filleting a horse mackerel. *Batteries are removed before crushing. *For more details, please refer to the PDF materials or feel free to contact us.

• Crusher
• Machinery and equipment installation/dismantling/relocation

We would like to introduce examples of fishing net shredding. Fishing nets contain lead and plastic, and when shredded with a cross-flow shredder, the materials can be separated. *For more details, please refer to the PDF document or feel free to contact us.

• Crusher
• Machinery and equipment installation/dismantling/relocation

What is the Cross Flow Shredder L-2000? 【Features】 ◆ Clean and Safe - The feed opening has a double-door structure, preventing the scattering of shredded materials. - Except for the dust collection port, the structure is sealed, eliminating dust scattering and making dust collection easy. ◆ Peelability - Not only can materials be crushed by the impact of chains and shredded materials, but the collision of shredded materials within the crushing chamber can also peel off surface contaminants and paints. ◆ Separability - There is almost no entanglement of shredded pieces or inclusion of foreign objects. ◆ Adjustable Crushing - By changing the rotation speed of the chains and the crushing time, it is easy to adjust the degree of crushing. It can handle both disintegration and pulverization with a single machine. ◆ Easy Maintenance - Chain replacement can be done extremely quickly. *For more details, please download the PDF or contact us.

• Crusher

What is the Cross Flow Shredder S-1000SC? 〇 It has a screen at the discharge outlet to facilitate sorting. 【Features】 ◆ Clean and Safe - The feed opening has a double-door structure, preventing the scattering of shredded materials. - Except for the dust collection port, it is a sealed structure, eliminating dust dispersion and making dust collection easy. ◆ Detachability - Not only does it crush materials through the collision of chains and shredded materials, but it can also detach substances and paints from the surface of shredded materials through collisions among the materials in the crushing chamber. ◆ Separability - There is almost no entanglement of shredded pieces or incorporation of foreign objects. ◆ Adjustable Crushing - By changing the rotation speed of the chains and the crushing time, it is easy to adjust the degree of crushing. It can handle both disintegration and pulverization with a single machine. ◆ Easy Maintenance - Chain replacement can be done extremely quickly. *For more details, please download the PDF or contact us.

• Crusher

What is the Cross Flow Shredder S-1250W? It excels at separating large crushed materials due to its large discharge outlet. 【Features】 ◆ Clean and Safe - The feed opening has a double-door structure, preventing the scattering of crushed materials. - Except for the dust collection port, the structure is sealed, eliminating dust scattering and making dust collection easy. ◆ Detachability - Not only does it crush materials through collisions with chains, but it can also detach adherents such as coatings from the surfaces of crushed materials through collisions among the materials themselves in the crushing chamber. ◆ Separability - There is almost no entanglement of crushed pieces or inclusion of foreign objects. ◆ Adjustable Crushing - By changing the rotation speed of the chains and the crushing time, it is easy to adjust the degree of crushing. It can handle disintegration and pulverization with a single machine. *For more details, please download the PDF or contact us.

• Crusher

Here is an example of an airbag installed in a car that has been crushed. The airbag removed from the vehicle is in a state where the back part has popped out. After crushing, the back part was detached, and only the metal part was recovered. *For more details, please refer to the PDF document or feel free to contact us.*

• Crusher
• Machinery and equipment installation/dismantling/relocation

We would like to introduce a case of a bill detector (Billbury) being crushed. It contains a slightly thicker iron frame, and the components are a combination of circuit boards, wiring, and plastic parts, but they are beautifully separated. If crushed for a short time, the valuable circuit boards can be recovered without being pulverized. *For more details, please refer to the PDF document or feel free to contact us.

• Crusher
• Machinery and equipment installation/dismantling/relocation

We will introduce an example of disassembling a monitor used with a desktop PC. The results vary depending on the time and rotation speed applied to the CFS. Please feel free to adjust the disassembly time as needed to choose your preferred disassembly. *For more details, please refer to the PDF document or feel free to contact us.

• Crusher
• Machinery and equipment installation/dismantling/relocation

We would like to introduce a case where a coin processing machine (coin mech) used in vending machines was crushed. Each material was beautifully separated, making it easy to sort in the subsequent sorting process. In this state, manual sorting is also easier, resulting in high work efficiency. *For more details, please refer to the PDF document or feel free to contact us.

• Crusher
• Machinery and equipment installation/dismantling/relocation

We would like to introduce an example of disassembling a desktop PC. Traditionally, many screws were removed by hand using an electric screwdriver to disassemble the components of a desktop PC. However, with CFS, it is possible to extract valuable circuit boards in about 5 seconds with minimal damage. Since the process is done by machine, disassembly is very efficient, and the processing volume increases. *For more details, please refer to the PDF document or feel free to contact us.

• Crusher
• Machinery and equipment installation/dismantling/relocation