EXCERA List of Products and Services

We would like to introduce the equipment of EXCERA Co., Ltd., which includes "machine tools, measuring instruments, CAD, CAM, and others." In terms of machine tools, we have a rich variety including "multi-tasking machines," "planar mirrors," "NC lathes," "vertical machining centers," and "shape cutting wire discharge machines." Additionally, we offer measuring instruments such as "3D measuring machines," "linear height gauges," and "measuring microscopes," as well as CAD, CAM, and other equipment. 【List of Machine Tool Equipment (Excerpt)】 ■ Wire electrical discharge machine ■ Small hole electrical discharge machine ■ CNC cylindrical grinding machine ■ Cylindrical grinding machine ■ Surface grinding machine *For more details, please refer to the PDF document or feel free to contact us.

• Other machine tools
• Other measurement, recording and measuring instruments
• Other CAD

At EXCERA Co., Ltd., we produce "Aizu Decorative Horses." They exude a powerful and rich presence. Traditionally regarded as a good luck charm for business prosperity, these decorative horses have been chosen as gifts for celebrations such as new home blessings, and are crafted through metal processing. While it is common to display them in Japanese-style rooms or tokonoma alcoves, their metal construction allows them to be enjoyed in various settings without being limited to a specific style. When compared to our Aizu Permanent Horses, they have an overwhelming sense of scale. 【Features】 ■ Powerful and rich presence ■ Crafted through metal processing, these decorative horses have been chosen as good luck charms for business prosperity and gifts for new home celebrations ■ Their metal construction allows for enjoyment in various settings without being limited to a specific style ■ Overwhelming sense of scale *For more details, please refer to the related links or feel free to contact us.

• Other machine elements
• Other molds
• Other machine tools

At EXCERA Co., Ltd., we are engaged in the production of "Aizu Permanent Shogi Pieces." Utilizing our experience in manufacturing precision machine parts that require an accuracy of 0.001 millimeters, we create shogi pieces, which have been cherished by people since ancient times, through metal cutting. Our high-precision machine tools reproduce the engraving of characters as if they were meticulously hand-carved by artisans. We also create the paulownia wood cases for the Aizu Permanent Shogi Pieces and the nameplates for the paulownia boxes. 【Features】 ■ Leverage our experience in manufacturing precision machine parts that require an accuracy of 0.001 millimeters ■ Create shogi pieces, which have been cherished by people since ancient times, through metal cutting ■ High-precision machine tools ■ Reproduce engravings of characters as if they were hand-carved *For more details, please refer to the related links or feel free to contact us.

• Other machine elements
• Other molds
• Other machine tools

At EXCERA Co., Ltd., we are engaged in "equipment assembly." We assemble rotary indexing devices for machining centers, automatic tool changers, and devices for process automation. Skilled workers perform the tasks accurately. We have introduced this on our website, so please take a look. 【Features】 ■ Equipment for assembly - Rotary indexing devices for machining centers - Automatic tool changers - Devices for process automation, etc. ■ Skilled workers perform tasks accurately *For more details, please refer to the related links or feel free to contact us.

• Assembly Jig
• Assembly Machine
• Other assembly machines

At EXCERA Co., Ltd., we engage in "parts processing." We manufacture a range of parts (some are listed) using cutting, grinding, and electrical discharge machining. We pay the utmost attention to dimensional tolerances as well as scratches and dents. We have published our products on this website. Please take a look. 【Features】 ■ A range of parts using cutting, grinding, and electrical discharge machining ■ Careful attention to scratches and dents *For more details, please refer to the related links or feel free to contact us.

• Other machine elements
• Other processing machines
• Processing Jig

At EXCERA Co., Ltd., we engage in mold manufacturing, various parts processing, and the development of new materials centered around fine ceramics. 【Supported Products】 We can handle everything from design to parts processing and assembly for rotary indexing units for machining centers and production process automation machinery. We also provide parts processing for metal and non-metal components such as flanges, shafts, pulleys, housings, and painting jigs (CAV). 【Processing Details】 For equipment assembly, we perform everything from parts processing to IO checks, and for single part processing, we handle CAV processing of flanges, shafts, housings, and painting jigs, as well as finishing processing of ceramics. We are equipped with tools for metal processing as well as tools for ceramics processing, and our machines include multi-tasking, machining centers, grinding, and WEDM, allowing us to complete as much work in-house as possible. *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing

We would like to introduce our case of "Grinding Processing of Ceramics." These are alumina insulating components with dimensions of Φ90×15 and Φ40×30. We can perform cylindrical and flat grinding of ceramics. Equipped with various grinding machines, we carry out cylindrical, internal, and flat grinding processes. In particular, grinding of fine ceramics is one of our specialties. 【Features】 ■ Insulating components made of ceramics ■ Capable of cylindrical and flat grinding of ceramics *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing

We would like to introduce our case of "round parts machining." We perform machining of round parts made of materials such as iron, SUS, aluminum, and brass using a multi-functional machining center. Please feel free to contact us when you need our services. 【Features】 ■ Round parts made of iron, SUS, aluminum, brass, etc. ■ Machining using a multi-functional machining center *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing

We would like to introduce our "Rotary Unit." The model featured is a unit designed to be set and used with grinding machines, MCs, etc., and it does not use a reduction gear (DD motor). There is also a version with a reduction gear, designed with a waterproof rotary table, and it allows for angle indexing as well. Additionally, we can manufacture rotary indexing devices for wire EDM machines. Please feel free to contact us when you need assistance. 【Features】 ■ Designed with a waterproof rotary table ■ Angle indexing is also possible ■ Available in specifications for use with grinding machines, MCs, wire EDM machines, etc. ■ Sizes can be customized according to customer requirements (with a track record of table sizes below Φ300) *For more details, please refer to the PDF materials or feel free to contact us.

• Contract manufacturing

We would like to introduce our case of "Design and Manufacturing of Painting Jigs and Molds." This is a painting jig for plastic parts. We handle everything from shape design to mold production and molded product manufacturing. Please feel free to contact us when you need our services. 【Features】 ■ Painting jigs for plastic parts ■ We handle everything from shape design to mold production and molded product manufacturing *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing

We would like to introduce our examples of "automatic machine design and manufacturing." We are capable of designing and manufacturing automatic machines tailored to our customers' requests. We can provide consistent support from design to parts processing and assembly. Please feel free to contact us when you need our services. 【Features】 ■ Capable of designing and manufacturing automatic machines according to customer requests ■ Consistent support from design to parts processing and assembly *For more details, please refer to the PDF materials or feel free to contact us.

• Contract manufacturing

This is an introduction to examples of manufacturing parts using a multi-functional machining center. The multi-functional machining center combines turning operations with milling, end milling, drilling, tapping, and other functions, allowing for high-precision machining of complex shapes without changing the chuck on a single machine. Additionally, we are equipped with machining centers, NC lathes, and other facilities, enabling us to produce precision parts with a robust system. 【Features】 ■ Equipped with 5-axis control machining center functionality ■ Capable of high-precision machining of complex shapes on a single machine without changing the chuck *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

This is an introduction to examples of machining various metals and ceramics. We are equipped with various grinding machines and perform cylindrical, internal, and flat grinding. In particular, grinding of fine ceramics is one of our specialties. 【Examples】 ■ Cylindrical grinding ■ Internal grinding ■ Flat grinding *For more details, please refer to the PDF document or feel free to contact us.

• Ceramics

This is an introduction to examples of precision parts manufacturing using wire electrical discharge machining. Wire electrical discharge machining is one of the electrical discharge machining methods that utilizes the discharge phenomenon between a workpiece and a thin copper or brass wire to perform fine and high-precision machining. Since the workpiece and the wire are processed without contact, machining of materials that are difficult to cut with conventional methods can be easily accomplished as long as the material is conductive. With NC control and taper machining, complex shapes can also be processed with a single wire. [Features] - Easy machining of materials that are difficult to process with cutting methods - Complex shapes can be processed with a single wire *For more details, please refer to the PDF document or feel free to contact us.

• Electric discharge machine

This is an introduction to our company's case studies on "cutting and hole processing of CFRP." CFRP (carbon-fiber-reinforced plastic) is a composite material made of carbon fibers and plastic. Due to its lightweight nature combined with high strength and rigidity, its applications are expanding in various fields, starting with aerospace. Our company is actively engaged in processing such new materials. [Case Studies] ■ Heli-Coil Tapping ■ End Mill Processing ■ Heli-Coil Insertion ■ Groove Processing with Keyseat Cutters *For more details, please refer to the PDF materials or feel free to contact us.

• Composite Materials

We would like to introduce a case study of our "Beam Rotator." The rotating motor is a frameless motor, and the encoder has a resolution of 32 divisions with 378,880 pulses as the basic configuration. The indexing accuracy is below 10 seconds, and the maximum rotation speed is 1,000 rpm. As options, we have prepared a collet chuck that accommodates diameters from φ2.5 to 16mm and cooling piping. 【Specifications】 ■ Rotating Motor: Frameless Motor ■ Encoder: Resolution 32 divisions, 378,880 pulses ■ Indexing Accuracy: Below 10 seconds ■ Maximum Load: 39.2N during rotation / 78.4N during indexing ■ Rotational Accuracy: Roundness 5μm / Runout accuracy at the tip of the test bar 0.010mm/100mm *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

We would like to introduce a case study of our "Beveling Machine." Thanks to the slide guide, beveling can be easily performed even on materials like aluminum that are prone to surface scratches. This reduces the burden on the operator and helps shorten work time and cut costs. 【Features】 ■ Easily bevels materials that are prone to surface scratches ■ Reduces the burden on the operator ■ Shortens work time and cuts costs *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

Here is an introduction to our company's "Rotating Device for Painting" production case. The rotating device for painting rotates the object to be painted while applying the paint. It moves quickly to the starting position and then begins to apply the paint at a low speed from the specified position. This leads to a reduction in movement time and a decrease in paint usage. 【Specifications】 ■ Vertical Stroke: 200mm ■ Vertical Stroke Speed: 50–750mm/s ■ Vertical Drive Method: Air Drive ■ Rotation Speed: 10–200rpm *For more details, please refer to the PDF document or feel free to contact us.

• Painting Machine

We would like to introduce a case study of our "Micro Impact Method Marking Machine." The micro impact method utilizes two types of mechanisms for the stylus (needle) projection: pneumatic and electromagnetic. The pneumatic method may have the possibility of dot missing due to uneven air pressure, while the electromagnetic method eliminates this concern and achieves uniform dots. Our company adopts the electromagnetic marking machine, allowing for stable quality in marking. 【Case Studies】 ■ Marking on cylindrical surfaces ■ Marking in an arc shape ■ Character height (adjustable range: 0.5 to 99.9 mm) ■ Compression ratio (the ratio of character height to width, adjustable range: 50% to 200%) *For more details, please refer to the PDF document or feel free to contact us.

• Marking machine

We would like to introduce a case study of our "Fixture Exchange Multi-Axis Tapping Machine." The control unit uses a PLC, allowing for changes in tool rotation speed and counter settings. By using a touch panel, the operation content and layout can be modified, making it highly versatile. It has been well-received primarily in the press industry for tapping processes after punching. By exchanging fixtures, it is possible to change the workpiece being processed. 【Features】 ■ Ability to change tool rotation speed and set counters ■ Capability to modify operation content and layout ■ Supports multiple workpieces by exchanging fixtures ■ Can process not only one surface but also the sides simultaneously *For more details, please refer to the PDF document or feel free to contact us.

• Processing Jig

EXCERA Co., Ltd. is engaged in the production of molds, various parts processing, and the development of new materials centered around fine ceramics. We aim to contribute to society by leveraging the experience and technology we have cultivated thus far, along with our enthusiasm for challenging new endeavors, to further advance our technological development. 【Business Activities】 ■ Design, manufacturing, sales, and repair of precision instruments ■ Development, design, manufacturing, sales, and repair related to machine tools and control equipment ■ Development, design, manufacturing, sales, and repair of machinery and equipment using new materials such as ceramics, as well as processed parts ■ Development, design, manufacturing, sales, and repair related to food processing machinery ■ Overall management and guidance during overseas expansion related to the above, as well as all operations associated with import and export ■ All operations incidental to the above *For more details, please download the PDF or feel free to contact us.

• Other molds