カトー技研興業 List of Products and Services

You can mainly check the application of grease, detect flow, and confirm air intrusion! It features a simple structure that makes it easy to handle while performing flow confirmation. It is used by directly installing it in the middle of piping or on bearings. The compatible fluids are "water," "oil," and "grease."

• Flow Sensor

We offer rental of demo units for quantitative pumps and flow switches. Electric pumps and air-operated pumps can reduce power consumption. By stirring, we achieve air degassing and small-volume discharge. Additionally, we can contribute to environmental efforts by eliminating grease waste. Demos are also available via Zoom. 【Features】 ■ Power reduction for electric pumps and air-operated pumps ■ Air degassing and small-volume discharge through stirring ■ Demos available via Zoom *For more details, please download the PDF or feel free to contact us.

• Other pumps

- It is ideal for piping in narrow spaces and for installation in devices that require miniaturization. - It is also active in automatic equipment, etc. - Equipped with a reset-type compact actuator that supports 20MPa fluids.

• valve

"OKACLEAN-G" is a product that can absorb differential gear oil and grease. It is equipped with a cyclone-type vacuum filter on the underside of the top cover. This helps to suppress the mist that tends to spray from the exhaust when sucking in lighter liquids like kerosene. Additionally, it has a transparent container that makes it easy to check the level of dirt, and cleaning the inside of the case and replacing the element can be done easily. [Features] - Powered solely by air - Overwhelming suction power enabled by high vacuum - Easy operation - Simple maintenance - Convenient collection container *For more details, please refer to the PDF document or feel free to contact us.

• Vacuum Equipment

"OKACLEAN" is a high-viscosity fluid suction device that can significantly reduce working time with minimal use of rags. It features a mechanism that automatically sucks in solvents according to the hardness of the grease, allowing for continuous suction in a short time without feeling any blockages in the hose. Additionally, by inserting a 20L pail can into the tank, it can collect without dirtying the inside of the tank. [Features] - Powered solely by air - Overwhelming suction power enabled by high vacuum - Easy operation - No maintenance required - Hose length: 2.5m *For more details, please refer to the PDF document or feel free to contact us.

• Vacuum Equipment

The new spray nozzle "KG-F-SPH" allows for flexible nozzle positioning, making it possible to apply coating in hard-to-reach areas. Additionally, spray application can reduce grease loss by 70%. 【Specifications】 ■Outer Pipe　　　■Inner Tube Outer Diameter: 3Φ　　　　　Outer Diameter: 1.5Φ　Inner Diameter: 1.0Φ <Example Order> Model: KG-F-SPH-（L＝63） L Dimension: 15–100mm 180° bending is possible.

• spray

Kato Giken's "Grease Metering Pump" is a high-precision metering pump that can accurately discharge a specified volume of liquid at high pressure. It allows for individual application at up to 8 locations and can also establish an automatic grease replenishment system using a level switch. Additionally, it makes it easy to adjust the grease amount and prevents separation and air mixing of the grease with the stirring wings inside the tank. *In recent years, there has been an increase in inquiries regarding the "waste of leftover grease in pails" and "environmental impact measures associated with disposal." Our product allows for the complete use of grease in pails, significantly contributing to cost benefits and reducing environmental impact. 【Features】 ■ Ultra-high precision metering application ■ Does not stop the line during pail changes ■ High durability (10-year warranty) ■ Simultaneous application at up to 8 locations ■ Can use all the grease in the pail until the end *For more details, please download the PDF or contact us. *If you wish to request a free loan, please let us know via the contact form.

• Other pumps

This document presents six common issues and case studies related to grease application and metering pumps. If you are facing challenges such as "stable grease application," which many companies encounter, please leave it to Kato Giken Kogyo! *In recent years, we have seen an increase in inquiries regarding "waste in grease disposal" and "measures for environmental considerations." Our company can also provide product proposals to fully utilize grease in pails. Currently, we are offering useful materials for free! Additionally, we provide free rentals of metering pumps. Please feel free to contact us. [Contents] ■ Six Common Issues - Air contamination in grease (air entrainment) - Grease dripping - Variation in grease application amount - Grease separation (separating into oil and solid components) - Air contamination and equipment shutdown during pail replacement - Wear of the main unit due to deterioration of metering valves, packings, and seals, as well as deterioration and application issues caused by molybdenum grease *For more details, please refer to the PDF document or feel free to contact us.

• Other pumps

The "Grease Metering Pump" is a metering pump capable of accurately discharging a precise amount of liquid at high pressure. It allows for individual application at up to 8 locations and can be configured with an automatic grease replenishment system using a level switch. Additionally, it makes it easy to adjust the grease amount, and the stirring blades inside the tank prevent grease separation and air contamination. 《 Free rental of metering pumps, flow switches, and spray nozzles is currently available! Please try them out! 》 【Features】 ■ Ultra-high precision metering application ■ Does not stop the line during barrel changes ■ High durability (10-year warranty) ■ Simultaneous application at up to 8 locations * For more details, please download the PDF or contact us. * If you wish to request a free rental, please let us know through the inquiry form.

• Other pumps
• Special Pump
• Lubricants

Kato Giken Kogyo Co., Ltd.'s "Flow Switch" can be custom-made in a semi-order format according to the fluid, such as oil viscosity and flow rate. Additionally, the product features a simple and robust structure, making it easy to handle and highly maintainable. It can be used with a wide range of fluids, including air, water, oil, and grease, making it an easy-to-install device for various facilities such as factories and treatment plants. By starting with a demonstration, we often receive positive feedback from customers who feel they can "safely implement" the product. *There are two types available, MK type and F1 type, depending on the flow rate. 【What is a Flow Switch?】 It is a device that measures the amount of liquid flowing over a certain period. 【Product Features】 ■ Simple and robust structure ■ Usable with a wide range of fluids, including air, water, oil, and grease ■ Easy to install in various facilities such as factories and treatment plants *If you would like a free demonstration, please let us know through the [Contact Us] section below. *For more detailed information, please refer to the PDF materials or feel free to contact us.

• Other pumps

At Kato Giken Kogyo Co., Ltd., we provide all-in-one support from the development and design of metering pumps and flow switches to construction completion and after-sales service. We would like to introduce a case of grease metering injection. 【Grease Injection into Connectors of Automotive Wire Harnesses】 It is possible to inject grease in a measured amount into block terminals. Our "Grease Metering Pump" can perform individual application at up to 8 locations and can also establish an automatic replenishment system for grease using a level switch. ［Automatic Application System Provided by Kato Giken］ ◎ Measured application and injection of grease ◎ Spray sheet application ◎ Centralized grease and oil supply ⇒ We have extensive experience with automotive parts and home appliances. *Please feel free to contact us for more details. You can also view the materials in PDF format.

• Special Pump

At Kato Giken Kogyo Co., Ltd., we provide all-in-one support from the development and design of metering pumps and flow switches to construction completion and after-sales service. We would like to introduce our automatic coating system. 【Electric End System】 This system confirms the completion of oil supply based on the terminal pressure of the piping, switches the solenoid valve using the signal from the pressure regulating valve, and stops the pump. 【Metering Electric Pump System】 This system fully automates everything from replenishing multi-pumps to metered discharge (robot cylinder). By automating, we significantly reduce the power costs associated with air-operated systems. We encourage you to consider this. We also have demo units available. [Automatic Coating System Provided by Kato Giken] ◎ Metered application and injection of grease ◎ Spray sheet application ◎ Centralized grease and oil supply ⇒ We have extensive experience in automotive parts and home appliances. *For more details, please feel free to contact us. You can also view the materials in PDF format.

• Special Pump

At Kato Giken Kogyo Co., Ltd., we provide all-in-one support from the development and design of metering pumps and flow switches to construction completion and after-sales service. We would like to introduce a case of metered spray application. 【Grease Application for Automotive Sunroofs and Seat Rails】 By applying grease to the sliding parts of the slide rails using a metered spray, we can achieve smooth movement and eliminate waste of grease. ［Automatic Application System Provided by Kato Giken］ ◎ Metered grease application and injection ◎ Spray sheet application ◎ Centralized lubrication and oil supply ⇒ We have extensive experience with automotive parts and home appliances. *Please feel free to contact us for more details. You can also view the materials in PDF format.

• Special Pump

At Kato Giken Kogyo Co., Ltd., we provide all-in-one support from the development and design of metering pumps and flow switches to construction completion and after-sales service. Here are some past case studies. 【Grease Application to Sliding Parts of Home Appliances, etc.】 A very small amount of grease is sprayed onto the sliding parts of computers, DVDs, etc. This smooths the sliding action and reduces noise generation. ■Target Products: Computers / Copiers / Video Cameras, etc. [Automatic Application System Provided by Kato Giken] ◎ Precise grease application and injection ◎ Spray sheet application ◎ Centralized greasing and oiling ⇒ We have extensive experience with automotive parts and home appliances. *For more details, please feel free to contact us. You can also view the materials in PDF format.

• Special Pump

The "Grease Automatic Application System" that we handle is designed for automotive parts and home appliances. This system is required in situations such as the injection of grease into sliding parts like automotive sunroofs and seat rails, as well as connectors for automotive wire harnesses. 【Recommended for the following situations】 ■ Automotive sunroofs and seat rails - Achieves smooth movement - Reduces waste of grease ■ Sliding parts of home appliances (computers, copiers, camcorders), etc. - Smooths operation and reduces noise generation ■ Connectors for automotive wire harnesses, etc. *For more details, please refer to the PDF materials or feel free to contact us.

• Contract manufacturing

The "MK type" is a flow switch suitable for monitoring the flow of fluids. The switch activates when fluid flows. Please install it in the middle of the piping. The installation orientation is not specified. 【Specifications】 ■ Operating pressure: min. 1 (kg/cm²) varies depending on the fluid ■ Pressure resistance - Standard type = max. 10 (kg/cm²) - High-pressure type = max. 100 (kg/cm²) ■ Fluids: Air, water, oil, grease ■ Temperature: 5 to 60℃ *For more details, please refer to the PDF document or feel free to contact us.

• switch

The "F1 type" is a flow switch suitable for monitoring the flow of oil and grease distributed by lubrication devices. The switch activates when fluid flows. Please install it in the middle of the piping or directly on the bearing. The installation orientation is not critical. 【Specifications】 ■ Operating pressure: min. 1 (kg/cm²) varies depending on the fluid ■ Pressure resistance: max. 100 (kg/cm²) ■ Fluid: Oil to grease NLGI-2 ■ Temperature: 5 to 60℃ *For more details, please refer to the PDF materials or feel free to contact us.

• switch

The product accurately dispenses a precise amount of grease at high pressure. It is possible to apply from one to eight locations at different timings. A system for automatic grease replenishment using a level switch can be constructed. Additionally, there is no separation of grease or air contamination due to the mixing blades inside the tank. Furthermore, adjusting the amount of grease is easy. 【Features】 ■ Accurately dispenses a precise amount of grease at high pressure ■ Can apply from one to eight locations at different timings ■ A system for automatic grease replenishment using a level switch can be constructed ■ No separation of grease or air contamination due to the mixing blades inside the tank ■ High durability (10-year warranty) *For more details, please refer to the PDF document or feel free to contact us.

• Other pumps