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This case study collection summarizes the "initiatives" of Aiden Co., Ltd., which engages in the design, manufacturing, and sales of household electrical appliances and wiring electrical appliances. It includes examples such as the "cellularization case," which automated measuring instruments, reduced measurement variability, and improved inspection efficiency, as well as the "inspection equipment technology case," which enhanced reliability from business partners. [Featured Cases] ■ Automation Cases ■ Cellularization Cases ■ Work Transport Cases ■ Inspection Equipment Technology Cases *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationWe would like to introduce the "Leisure Piezo Spray Device Mosquito Repellent Automation Case" from Aiden Co., Ltd., which designs, manufactures, and sells household electrical appliances, wiring electrical products, electronic application devices, and plastic molded products. In this case, by automating the filling of chemicals into the spray device's bottles and the bottle capping process, we achieved a doubling of production output without increasing the number of operators. 【Case Study】 ■ Product: Leisure Piezo Spray Device Mosquito Repellent ■ Automation Details - Automation of filling chemicals into bottles and capping the bottles - The automatic machine is equipped with detection functions for filling quantity, bottle height, and cap loosening, ensuring 100% quality assurance ■ Results - Achieved a doubling of production output without increasing the number of operators (200 units/hour ⇒ 450 units/hour) *For more details, please refer to the external link page or feel free to contact us.
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Free membership registrationWe would like to introduce the "Residential Leakage Circuit Breaker Work Transport Case" from Aiden Co., Ltd., which designs, manufactures, and sells household electrical appliances, wiring electrical products, electronic application devices, and plastic molded products. In this case, we achieved a 90% reduction in work-in-progress inventory by connecting the assembly and inspection of the residential leakage circuit breaker via a conveyor. 【Case Study】 ■ Product: Residential Leakage Circuit Breaker ■ Work Transport Details - Synchronizing the assembly and inspection processes and connecting them with a conveyor - Inline dust removal of the workpiece during conveyor transport ■ Results - 90% reduction in work-in-progress inventory - Process space reduced from 75 m² to 50 m² (35% reduction) *For more details, please refer to the external link page or feel free to contact us.
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Free membership registrationWe would like to introduce the "Road LED Lighting Fixture (Streetlight) Work Transport Case" from Aiden Co., Ltd., which designs, manufactures, and sells household electrical appliances, wiring electrical appliances, electronic application devices, and plastic molded products. In this case, we custom-made a transport cart specifically for the housing part of the road LED lighting fixture, achieving a 30% increase in productivity. 【Case Study】 ■ Product: Road LED Lighting Fixture (Streetlight) ■ Work Transport Details - Custom-made transport cart for the housing part ■ Results - 30% increase in productivity *For more details, please refer to the external link page or feel free to contact us.
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Free membership registrationWe would like to introduce the "Evaluation System Case for PC Storage Devices" by Aiden Co., Ltd., which designs, manufactures, and sells household electrical appliances, wiring electrical products, electronic application devices, and plastic molded products. In this case, we created original evaluation jigs tailored to the product shape and testing requirements. We achieved a reduction in the lead time for ramping up from prototype to mass production. 【Case Study】 ■ Product: PC Storage Devices (and other in-house produced items) ■ Evaluation Content - Original evaluation jigs created to match product shape and testing requirements - Mechanical/electrical evaluation support ■ Results - Reduced lead time for ramping up from prototype to mass production - Increased sense of security and necessity from clients *For more details, please refer to the external link page or feel free to contact us.
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Free membership registrationWe would like to introduce the "Automotive LCD Module Import Acceptance Inspection Case" from Aiden Co., Ltd., which designs, manufactures, and sells household electrical appliances, wiring electrical products, electronic application devices, and plastic molded products. In this case, by conducting quality inspections of overseas-produced products in a clean room environment before delivery to the user, we achieved zero delivery quality defects. 【Case Study】 ■ Product: Automotive LCD Module ■ Acceptance Inspection Details - Quality inspection of overseas-produced products before delivery to the user - Lighting and appearance inspection in a clean room environment (Class 10,000/0.5μm) ■ Results - Zero delivery quality defects - Increased sense of security and necessity from users (Japanese quality) *For more details, please refer to the external link page or feel free to contact us.
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Free membership registrationWe would like to introduce a case study from Aiden Co., Ltd., which designs, manufactures, and sells household electrical appliances, wiring electrical products, electronic application devices, and plastic molded products, focusing on "IoT development for agricultural vinyl houses." In this case study, we achieved the maintenance of the agricultural house environment through IoT functions such as measurement monitoring and data recording using temperature and humidity sensors, as well as irrigation and air conditioning control via drive control signals. 【Case Study】 ■ Product: IoT development for agricultural vinyl houses ■ IoT Functionality - Measurement monitoring and data recording (cloud service) using temperature and humidity sensors - Irrigation control/air conditioning control via drive control signals - Wireless operation with remote processing using smartphones/tablets ■ Results - Assistance in addressing labor shortages and aging in the agricultural sector - Stabilization of food safety (Japanese quality) *For more details, please refer to the external link page or feel free to contact us.
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Free membership registrationWe would like to introduce the "Road LED Lighting Device (Streetlight) Inspection Machine Technical Case" from Aiden Co., Ltd., which designs, manufactures, and sells household electrical appliances, wiring electrical appliances, electronic application devices, and plastic molded products. In this case, we created an image inspection machine using a low-cost WEB camera and simple image software, while simultaneously conducting current and power inspections, achieving a reduction in inspection labor and an improvement in quality. 【Case Study】 ■ Product: LED Lighting Device (Streetlight) ■ Inspection Machine Functionality - Current measurement/power measurement and standard range determination - Determination of LED on/off status - Saving measurement results and images for traceability management ■ Results - Zero inspection specification errors (human errors) - Increased reliability from business partners *For more details, please refer to the external link page or feel free to contact us.
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Free membership registrationWe will introduce a case study of problem-solving for the production line of industrial equipment power supplies and automotive air conditioners proposed by Aiden Corporation. At the site we consulted, the production capacity for small lot, diverse product manufacturing was 1 to 100 units per month. Therefore, we proposed a line built with suitable process design to match the requested lead time. After implementation, there were zero specification errors for small lot products, and through multi-skilled workers and multiple processes, we achieved leveled production and became capable of handling small lot products. 【Case Study】 ■ Product - Industrial equipment power supplies / Automotive air conditioners ■ Production System - Small lot, diverse product manufacturing: 1 to 100 units per month ■ Proposal - Constructed a line with suitable process design to match the requested lead time ■ Results - Zero specification errors for small lot products - Achieved leveled production and capability for small lot products through multi-skilled workers and multiple processes *For more details, please refer to the external link or feel free to contact us.
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Free membership registrationOur company is engaged in the design, manufacturing, and sales of household electrical appliances, wiring electrical appliances, electronic application devices, and plastic molded products. As an EMS company, we not only offer comprehensive contract services from product development to manufacturing, but we also respond to requests for product development only, as well as processing and assembly only. 【Features】 ■ Reduce management costs with "one-stop support" ■ Achieve quality improvement and cost reduction through "automation and tooling" ■ Shorten lead time with "process design tailored to needs" *For more details, please download the PDF or contact us.
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