Kranendonk Japan B.V. List of Products and Services

"Web Welding Gantry" is a flexible welding solution for micro panels and webs of ships. It consists of a traveling portal that suspends two industrial robots. Gantry movements are synchronized with the robot, creating a large working area. Panels are randomly positioned. With our intelligent RinasWeld software, we generate all production data based on your 3D CAD models. RinasWeld automatically generates collision free robot programs including predefined weld data, and distributes the workload between the robots. 【Features】 ■ Panel setup takes just a few minutes, enabling hours of production ■ Reduces time required for work preparation ■ Welds complex panels and shapes ■ High-quality welding ■ High processing capacity ■ Easy to operate *For more details, please refer to the PDF materials or feel free to contact us.

• Welding Machine
• Welding robot

"Tube & Beam Cutting Cell" is a great solution for flexible offshore construction. and provides a flexible solution. The floating chuck rotates tubes up to 2.3 meters in diameter with high precision. The robot's cutting path is adapted to steel deviations in order to achieve the high accuracy demands in offshore construction. Additionally, a continuous flow of production is achieved as Tube and Beam Cutting Cell is able to proceed cutting while loading/unloading takes place at the other side. 【Features】 ■ Tubes and beams are cut on the same system, offering great flexibility ■ Smart floating chuck ■ Easy interface :no programming ■ High accuracy : laser calibrated ■ High safety standards ■ Adapt to the product : creating better fitting parts *For more details, please refer to the PDF document or feel free to contact us.

• Plastic processing machines (cutting and rolling)

The manufacturing of pipe spools is a complex and time-consuming process. We propose a "Robotic Pipe Factory" to automate the production of pipe spools. The production process has been modified to weld flanges before the bending process, and with this method, the production time per pipe is reduced from hours to minutes. Additionally, robots equipped with image analysis technology automatically select and acquire flanges, placing and welding them onto the piping in the correct orientation. 【Features】 ■ Production time reduced from several hours to 4 minutes ■ Optimized flow ■ Smart logistics software ■ Flexible production with high-quality welding ■ Integration with logistics *For more details, please refer to the PDF document or feel free to contact us.

• Other industrial robots
• Contract manufacturing

"RinasWeld" is software that takes a leap forward from traditional robot programming methods, by effectively taking all programming overhead away. When you select the 3D CAD model of the product, after which the software will identify where and how to weld. Smart 'anti-collision' lets the robot make optimal use of the available space. Additionally, the software will determine automatically where the welds need to be, how the robot can reach these places, and what parameters should be used for each weld. [Features] - From 3D CAD to robot welding, without human programming efforts - Collar plates, curved panels, coamings, sealings are only some of features which can be detected in the CAD files. - Automatic generation of robot movements and weld positions - Automatic application of the required WPS (weld parameter specification) - Smart work distribution between multiple robots *For more details, please refer to the PDF materials or feel free to contact us.

• Software (middle, driver, security, etc.)
• Other embedded systems (software and hardware)
• Other CAD related software

"Profile Cutting Line" is a fast and highly reliable profile processing solution. Integrated buffers and options such as storage give you a continuous production flow. Any 3D shape can be accurately cut with the robot. Additionally, Profile Cutting Line uses our open software called ARAC, which makes programming of complex cuts easy. Input of parameters can be done manually or retrieved straight from CAD. 【Features】 ■ Fast system, high throughput ■ Accurate and fast process ■ Adapted to steel deviations ■ Automated operation ■ Compact all-in-one design ■ Reliable production *For more details, please refer to the PDF materials or feel free to contact us.

• Plastic processing machines (cutting and rolling)

"Panel Welding Gantry" is an automated welding solution that suspends multiple robots above steel (ship) panels. The multi-robot system is available with the intelligent RinasWeld software for non-stop welding and elimination of all robot programming time. With the intelligent RinasWeld software, it is possible to derive all production data from 3D CAD models. RinasWeld automatically generates collision free robot programs including predefined weld data, and distributes the workload between the robots. 【Features】 ■ Up to 4 welding robots per gantry ■ Continuous welding of panels with different dimensions and shapes ■ Automatic programming of welding robots *For more details, please refer to the PDF materials or feel free to contact us.

• Welding Machine
• Welding robot

We would like to introduce Nieland's "Cold Forming presses," which we handle. The production of double curved hull panels, like bulbous, saddle and twisted shapes, can be a major challenge for many shipyards. Market demands require shorter production time, accurate and controlled shapes, maintaining the material properties and cost price reduction. Nieland developed the cold forming technology and her SBP series shipbuilding presses, which are using the keen combination of bending and stretching in one single press. 【Features】 ■ Produces double curved hull panels at 8 times faster than line heating ■ Adopts advanced technology that use the keen combination of bending and stretching in one single press. ■ Capable of manufacturing single curved and double curved hull panels *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines
• Processing Contract

"Multi-Process Robot on Track" offers unmatched flexibility for processing steel parts. With a large industrial robot and our high-precision track, we enable you drill, tap, cut, welding, and mark on steel parts. The track is a coordinated robot axis, giving a very large effective working area of over 100m². 【Features】 ■ Drilling with robotic precision ■ Accuracy in cutting ■ Highly consistent welding ■ Highest safety standards ■ Large work area ■ Easy operating *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines
• Other industrial robots

"Artemis Micro Welding Gantry" is the perfect solution for small to large enterprises. Flexible high-quality production without skilled welders and without adding complexity to your organization. Smart software takes over difficult thinking or programing. Best use of your shopfloor space with high-capacity welding automation. With full automation of both work preparation and production, this micro welding gantry makes your production futureproof! 【Features】 ■ Compatible with various types of profile steel, small assembly panels, and sub-assemblies ■ Premium quality components ensure minimal maintenance and high performance ■ Preparation and execution of jobs (production) with minimal effort and time ■ A wide range of safety measures allows the system to be operated from a safe distance *For more details, please refer to the PDF document or feel free to contact us.

• Welding Machine
• Welding robot

KRANENDONK is the robot technology centre for non-repetitive production systems. We take responsibility from development and engineering up to commissioning and maintenance for high-end robot solutions. All our hardware and software is developed in-house, meaning our systems are seamlessly integrated into your production facility. Our robot lines are designed for non-repetitive production, tailored for industries where products are never the same, creating new possibilities in automation for manufactures. 【Business Overview】 ■ Automation for shipbuilding, offshore construction, and steel structure construction *For more details, please refer to the PDF document or feel free to contact us.

• Welding robot
• Assembly robot
• Other industrial robots

The "Goliath Welding Gantry" is a solution for the largest ship sections. Capable to process blocks up to 7 meters high, like the triangle block for the upper shoulder of the ship. Two to three small robots are suspended from the gantry to weld in the smallest places. The robots are mounted on a carriage with three external axes to increase the effective working range. The robots can weld independently of each other. In this way, a larger production capacity can be achieved. ■ Access to narrow spaces with small robots ■ Maximum dimensions for large blocks: 16x16m, height 7m ■ Automatic programming of welding robots *For more details, please refer to the PDF document or feel free to contact us.

• Welding Machine
• Welding robot

To improve the quality of coatings in shipbuilding, IMO PSPC demands the preparation(rounding) of plate edges. Automation of this process requires an adaptive machine that perfectly follows plate contours. "Edge Preparation System" meets this demand with force feedback. It combines proven CNC technology with a state-of-the art force controlled guidance system. The system machines both sides without turning of the plate. Advanced software and a touchscreen make sure that operation is easy. 【Features】 ■ Compatible with various steel plate sizes and contours ■ Adaptive milling head with force control guidance ■ Double-sided processing without flipping the steel plate *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools

The "Double Hull Welding Gantry" is a solution for very large part welding. Two (or more) small robots are suspended from the gantry to welding in the smallest places. Production software with smart anti-collision makes sure the robots make optimal use of the available space. With the advanced processing capabilities of the RinasWeld software, all production data is generated from 3D CAD, automatically creating collision avoidance robot programs that include pre-defined welding data, and automatically distributing appropriate workloads among multiple robots. 【Features】 ■ Access to narrow spaces with tiny robots ■ Maximum block dimensions of 16x16m ■ Automatic programming of welding robots *For more details, please refer to the PDF document or feel free to contact us.

• Welding Machine
• Welding robot

"Beam Welding Gantry" provides flexible welding of stiffeners and end plates to large sized beams. To realize a continuous production flow, the multi-station concept can be used. While the robot is welding on one part of the shop floor, operators can assemble and tack beams elsewhere on the floor. Additionally, Beam Welding Gantry is equipped with intelligent software, to easily create new robot programs for each product. It provides the flexibility to cope with continuously changing designs. 【Features】 ■ Free arrangement of various beams ■ Automatically programmed welding robots ■ Cabin has fume extraction and light protection *For more details, please refer to the PDF materials or feel free to contact us.

• Welding Machine
• Welding robot

Beam Cutting Cell is a reliable solution for processing of beams, profiles and square tubes up to 1250mm width. With a large robot, any 3D shape is accurately cut. Built on our 3rd generation CCS cutting cell, the solution is very durable even in harsh conditions of a heavy steel processing shop. Additionally, our open software ARAC, which makes the programming of complex cuts easy. The input of the parameters can be done manually or retrieved from CAD. 【Features】 ■ Compatible with various structural steels ■ Fixed large robot ■ Control via an embedded touchscreen integrated with camera views ■ High speed and processing capability ■ Adaptability to deviations *For more details, please refer to the PDF document or feel free to contact us.

• Plastic processing machines (cutting and rolling)
• Other industrial robots

"Robotic Beam Constructor" streamlines the labor-intensive process of attaching components to steel beams through automated picking, placement, and welding. By ensuring consistent weld quality and accuracy, this solution enables cost and time savings in beam production. With the advanced processing capabilities of the RinasWeld software, programming work is unnecessary, as it automatically generates the required production data based on the product's 3D CAD model. [Features] ■ High-precision pick and place using a vision system ■ Automatically programmed welding robot ■ Smart handling of components ■ Inbound and outbound equipment for continuous processing *For more details, please refer to the PDF document or feel free to contact us.

• Assembly robot
• Assembly Machine
• Other assembly machines

"ARAC5 management dashboard" is a secure web browser-based monitoring system. It remotely displays an overview of the effectiveness of your entire machinery. It can be accessed from various devices connected to the internet via your unique network, ensuring data integrity. With this product, you can easily dive into the world of data monitoring and be given the opportunity to optimize every detail of your processes. 【Features】 ■ Increase production efficiency ■ Identify bottlenecks ■ Traceability ■ Maintain high output ■ Management for stakeholders ■ Operation of new data *For more details, please refer to the PDF materials or feel free to contact us.

• Process Control System
• Production Management System
• Other production management systems

Kranendonk Japan B.V. has been developing robot applications. In recent years, with the addition of robotic assembly technology to our product lineup, we are also at the forefront as a robot technology center for non-repetitive (one-off) production. Additionally, we provide consulting for some of the world's largest manufacturing companies with the aim of optimizing production flows. Please feel free to contact us if you have any inquiries. *For more details, please download the PDF or feel free to contact us.

• Software (middle, driver, security, etc.)