クラネンドンクジャパンB.V. List of Products and Services

The "Web Welding Gantry" is a highly flexible welding solution for the fabrication of small assembly panels and web panels in shipbuilding. The system consists of two suspended robots and a gantry. The gantry movement is synchronized with the robots, allowing for a wide operational area. With the advanced processing capabilities of the RinasWeld software, all production data is generated from 3D CAD, and RinasWeld automatically creates collision-avoidance robot programs that include pre-defined welding data, distributing suitable workloads among multiple robots. 【Features】 ■ Panel setup takes just a few minutes, enabling hours of production ■ Reduces time required for work preparation ■ Accommodates complex panel shapes ■ Enables high-quality welding ■ High processing capacity ■ Easy to operate *For more details, please refer to the PDF materials or feel free to contact us.

• Welding Machine
• Welding robot

The "Pipe & Beam Cutting Cell" is suitable for offshore construction and provides a flexible solution. The floating chuck rotates steel pipes with a maximum diameter of 2.3m with high precision. The robot's cutting path is adjusted to accommodate steel material deviations to meet the high precision requirements of offshore construction. Additionally, cutting can proceed while loading and unloading is taking place on the opposite side, enabling a continuous flow of production. 【Features】 ■ Steel pipes and beams are cut using the same system, offering excellent flexibility ■ Smart floating chuck ■ No programming work required with an easy interface ■ High precision with laser calibration ■ High safety standards ■ High-precision components can be manufactured *For more details, please refer to the PDF document or feel free to contact us.

• Plastic processing machines (cutting and rolling)

The manufacturing of pipe spools is a complex and time-consuming process. We propose a "Robotic Pipe Factory" to automate the production of pipe spools. The production process has been modified to weld flanges before the bending process, and with this method, the production time per pipe is reduced from hours to minutes. Additionally, robots equipped with image analysis technology automatically select and acquire flanges, placing and welding them onto the piping in the correct orientation. 【Features】 ■ Production time reduced from several hours to 4 minutes ■ Optimized flow ■ Smart logistics software ■ Flexible production with high-quality welding ■ Integration with logistics *For more details, please refer to the PDF document or feel free to contact us.

• Other industrial robots
• Contract manufacturing

"RinasWeld" is software that effectively eliminates all programming tasks and has made significant advancements from conventional robot programming methods. When you select a 3D CAD model of the product, the software recognizes the welding points and methods. With its smart collision avoidance feature, the robot maximizes the use of available space. Additionally, it automatically identifies the necessary welding locations, how the robot will access those locations, and which parameters should be applied to each weld. [Features] - Transition from 3D CAD to robot welding without programming tasks - Automatic creation of robot movements and welding postures - Automatic application of the required WPS (Welding Procedure Specification) - Smart task distribution among multiple robots *For more details, please refer to the PDF materials or feel free to contact us.

• Software (middle, driver, security, etc.)
• Other embedded systems (software and hardware)
• Other CAD related software

The "Shape Steel Cutting Line" is a high-speed and highly reliable solution. Options such as integration with buffers and storage enable a continuous production flow. The system accurately cuts any three-dimensional shape with a robot. Additionally, it features Cranendonck's open software ARAC, which simplifies complex cutting programs, allowing parameter input either manually or retrieved from CAD. 【Features】 ■ High speed, high processing capacity ■ Capable of precise machining ■ Adaptation to tolerances ■ Automated programming ■ Compact all-in-one design ■ Reliable production *For more details, please refer to the PDF materials or feel free to contact us.

• Plastic processing machines (cutting and rolling)

The "Panel Welding Gantry" is an automated welding solution that suspends multiple robots over a panel. With the adoption of the intelligent software RinasWeld, multiple robots operate autonomously with nonstop welding, achieving over 90% arc time per shift. Thanks to the advanced processing capabilities of the RinasWeld software, all production data is generated from 3D CAD, and RinasWeld automatically creates collision avoidance robot programs that include predefined welding data, distributing suitable workloads among multiple robots. 【Features】 ■ Up to 4 welding robots per gantry ■ Continuous welding of panels with different dimensions and shapes ■ Automatic programming of welding robots *For more details, please refer to the PDF materials or feel free to contact us.

• Welding Machine
• Welding robot

We would like to introduce Nieland's "Cold Press Forming," which we handle. The manufacturing of double-curved hull panels such as bulbous shapes, saddle shapes, and twisted panels has become a challenge for many shipyards. There is an increasing market demand to maintain material properties while reducing costs, shortening manufacturing time, and pursuing accurate and controlled shapes. The company has developed cold forming technology and its SBP series of shipbuilding presses. These incorporate advanced technology that combines bending and stretching processes in a single press. 【Features】 ■ Processes double-curved hull panels at 8 to 10 times the speed compared to conventional methods ■ Adopts advanced technology that combines bending and stretching processes in a single press ■ Capable of manufacturing single-curved and double-curved panels *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines
• Processing Contract

The "Multi-Processing Robot" is a system that provides flexibility in steel processing. The large robot, which runs on a high-precision track, is equipped with five different tools and can perform drilling, tapping, cutting, welding, and marking on various steel components. The track is treated as an external axis for the robot, ensuring an effective operating range of over 100m². 【Features】 ■ Accurate drilling by the robot ■ Capable of precise cutting ■ High welding stability ■ High safety standards ■ Wide range of motion ■ Easy operation *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines
• Other industrial robots

The "Artemis Micro Welding Gantry" is the perfect solution for small to large enterprises. Skilled welders are not required, and there is no need for complex organization or workflows within the company, allowing for flexible high-quality production. There is no need to overthink or program, as everything is handled by smart software. With high processing capabilities, automated welding enables proper utilization of manufacturing floor space, and by fully automating both production preparation and production, it guarantees a secure future. 【Features】 ■ Compatible with various types of profile steel, small assembly panels, and sub-assemblies ■ Premium quality components ensure minimal maintenance and high performance ■ Preparation and execution of jobs (production) with minimal effort and time ■ A wide range of safety measures allows the system to be operated from a safe distance *For more details, please refer to the PDF document or feel free to contact us.

• Welding Machine
• Welding robot

KRANENDONK is the robot technology centre for non-repetitive production systems. We take responsibility from development and engineering up to commissioning and maintenance for high-end robot solutions. All our hardware and software is developed in-house, meaning our systems are seamlessly integrated into your production facility. Our robot lines are designed for non-repetitive production, tailored for industries where products are never the same, creating new possibilities in automation for manufactures. 【Business Overview】 ■ Automation for shipbuilding, offshore construction, and steel structure construction *For more details, please refer to the PDF document or feel free to contact us.

• Welding robot
• Assembly robot
• Other industrial robots

The "Goliath Welding Gantry" is a solution for the largest ship sections. Capable to process blocks up to 7 meters high, like the triangle block for the upper shoulder of the ship. Two to three small robots are suspended from the gantry to weld in the smallest places. The robots are mounted on a carriage with three external axes to increase the effective working range. The robots can weld independently of each other. In this way, a larger production capacity can be achieved. ■ Access to narrow spaces with small robots ■ Maximum dimensions for large blocks: 16x16m, height 7m ■ Automatic programming of welding robots *For more details, please refer to the PDF document or feel free to contact us.

• Welding Machine
• Welding robot

To improve the painting quality in shipbuilding, edge processing of steel plates (R beveling) is required by the IMO PSPC. Automating this process necessitates a tracing device that perfectly follows the contour of the steel plates. The "Edge Processing (R Beveling) System" achieves this. It combines proven CNC technology with advanced technology force control guidance, allowing the system to cut both sides of the steel plate without flipping it over. The operation is simple thanks to advanced software and a touchscreen. 【Features】 ■ Compatible with various steel plate sizes and contours ■ Tracing type cutting head with force control guidance ■ Double-sided processing without flipping the steel plate *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools

The "Double Hull Welding Gantry" is a solution for very large part welding. Two (or more) small robots are suspended from the gantry to welding in the smallest places. Production software with smart anti-collision makes sure the robots make optimal use of the available space. With the advanced processing capabilities of the RinasWeld software, all production data is generated from 3D CAD, automatically creating collision avoidance robot programs that include pre-defined welding data, and automatically distributing appropriate workloads among multiple robots. 【Features】 ■ Access to tight spaces with small robots ■ Maximum block dimensions of 16x16m ■ Automatic programming of welding robots *For more details, please refer to the PDF document or feel free to contact us.

• Welding Machine
• Welding robot

The "Beam Welding Gantry" can freely weld large beam stiffeners and base plates. To achieve a continuous production flow, a multi-station concept can be adopted. While the robot is welding part of the beam, the operator can perform assembly and temporary attachment work on the workbench. Additionally, advanced processing software allows for easy creation of robot programs for each product, enabling flexible responses to frequent design changes. 【Features】 ■ Free arrangement of various beams ■ Automatically programmed welding robots ■ Cabin that blocks arc light and has dust collection functionality *For more details, please refer to the PDF materials or feel free to contact us.

• Welding Machine
• Welding robot

The "Beam Cutting Line" is a reliable solution capable of processing structural steel and square steel pipes up to a maximum width of 1250mm. The system can accurately cut various three-dimensional shapes using a large robot. It is based on the standardized CCS cutting cell from Kranendonk, which is known for its durability. Additionally, our open software ARAC, which simplifies complex cutting programs, is utilized, and parameters can be input manually or obtained from CAD. 【Features】 ■ Compatible with various structural steels ■ Fixed large robot ■ Control via an embedded touchscreen integrated with camera views ■ High speed and processing capability ■ Adaptability to tolerances *For more details, please refer to the PDF document or feel free to contact us.

• Plastic processing machines (cutting and rolling)
• Other industrial robots

The "Beam Assembly Line" automatically picks and places attachments and then welds them to the base material. Generally, labor is concentrated in this process, so to alleviate this, our product offers very stable welding quality and high-precision products. This also eliminates the need for repair work on-site. With the advanced processing capabilities of the RinasWeld software, programming work is unnecessary, as it automatically generates the required production data based on the product's 3D CAD model. [Features] ■ High-precision pick and place using a vision system ■ Automatically programmed welding robot ■ Smart handling of components ■ Inbound and outbound equipment for continuous processing *For more details, please refer to the PDF document or feel free to contact us.

• Assembly robot
• Assembly Machine
• Other assembly machines

"ARAC5 management dashboard" is a secure web browser-based monitoring system. It remotely displays an overview of the effectiveness of your entire machinery. It can be accessed from various devices connected to the internet via your unique network, ensuring data integrity. With this product, you can easily dive into the world of data monitoring and be given the opportunity to optimize every detail of your processes. 【Features】 ■ Increase production efficiency ■ Identify bottlenecks ■ Traceability ■ Maintain high output ■ Management for stakeholders ■ Operation of new data *For more details, please refer to the PDF materials or feel free to contact us.

• Process Control System
• Production Management System
• Other production management systems

Kranendonk Japan B.V. has been developing robot applications. In recent years, with the addition of robotic assembly technology to our product lineup, we are also at the forefront as a robot technology center for non-repetitive (one-off) production. Additionally, we provide consulting for some of the world's largest manufacturing companies with the aim of optimizing production flows. Please feel free to contact us if you have any inquiries. *For more details, please download the PDF or feel free to contact us.

• Software (middle, driver, security, etc.)