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Testing, Analysis and Measurement
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4Dセンサー

addressWakayama/Wakayama-shi/1F Noritz Precision Building, 579-1 Umehara
phone073-454-1004
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last updated:Jan 14, 2022
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Flatness / Vibration Measurement Camera

We solve problems such as 'A large flat object is deformed, and I want to make adjustments according to the amount of deformation!'

The "Flatness Measurement Camera" uses the "OPPA method" to quickly measure the height (displacement distribution in the Z direction) at all pixel points of the camera (260,000 points). Additionally, the vibration distribution meter performs frequency analysis. We solve issues related to flatness measurement, such as "the flatness of the equipment or devices is off" and "the results of vibration analysis are difficult to understand and need visualization." Please feel free to contact us if you have any concerns. 【Features】 ■ Method for identifying and resolving causes of abnormal movements in equipment ■ Easy measurement of "height distribution" ■ Non-contact visualization of distortions in walls and floors ■ Advanced version visualizes vertical vibration modes of flat objects (vibration distribution meter) *For more details, please refer to the PDF document or feel free to contact us.

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Solving various issues related to vibration measurement! <OPPA Vibration Distribution Meter>

The developed OPPA vibration distribution meter uses the lattice projection method and enables frequency analysis at all pixel points (260,000 points) of a high-speed camera.

Conventional vibration measurement primarily relies on point sensors, making it challenging to determine the distribution of vibrations, often requiring the movement of sensors for repeated experiments or scans. 【Solving the following issues related to vibrations】 ■ The equipment or devices in use are vibrating, and it's unclear how to address this. ■ It's unclear how the vibrations causing disturbances to neighbors are being transmitted. ■ The vibration phenomenon has changed due to the attachment of an accelerometer to the vibrating object. I want to measure it non-contact. ■ I am using accelerometers and laser displacement sensors for vibration measurement, but can only measure at one point. ■ I am investigating distributions using laser Doppler vibrometers, but synchronization at each point for scanning is not achieved, preventing the measurement of transient phenomena. ■ I am conducting repeated experiments to obtain distributions, but there is a lack of reproducibility and reliability. ■ Vibration measurement requires a significant amount of labor. I want to measure vibration distributions easily, inexpensively, and in a short time. ■ The analysis results of vibrations are difficult to understand and need to be visualized. *For more details, please download the PDF or feel free to contact us.

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  • Vibration Testing

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Sampling moiré camera

Using the patented sampling moiré method! Easily measure displacement distribution and strain distribution.

The "Sampling Moiré Camera" allows for the analysis of in-plane displacement distribution at all pixel points of the camera (260,000 points) in the X and Y directions only. Typical vibration measurement primarily relies on single-point sensors, making it challenging to determine the surface distribution of vibrations, often requiring repeated experiments by moving the sensors or conducting scans. We solve issues such as "I want to measure displacement and strain distribution in real-time" and "I want to reduce the amount of wiring." 【Features】 ■ Non-contact visualization of "displacement distribution" ■ Visualization of horizontal and vertical vibration modes ■ Easy measurement of "displacement distribution and strain distribution" ■ Utilizes the patented "Sampling Moiré Method" *For more details, please refer to the PDF document or feel free to contact us.

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[Data] High-speed / high-precision shape / deformation / vibration distribution measurement

The goal is to build a safe and secure society! Effectively utilizing research results developed at universities through unique technology research and development!

This document introduces "high-speed/high-precision measurement of shape/deformation/vibration distribution" aimed at building a safe and secure society, including safety inspections of products, inspections of product defects, and visualization of the invisible. It features the product series called "4D Sensor for X," as well as the "vibration distribution meter using the OPPA method," "optical system for shape measurement devices using the OPPA method," and "displacement measurement using the sampling moiré method." We invite you to read it. 【Contents (partial)】 ■ Research and development venture company originating from Wakayama University ■ Vibration distribution meter using the OPPA method ■ Vibration mode analysis (analysis over 2.5 seconds) ■ Principle of the full-space table method (Wakayama University patent) ■ Various phase shift methods *For more details, please refer to the PDF document or feel free to contact us.

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"High-speed/high-precision shape/deformation/vibration measurement" WEB seminar text presentation

Know-how for the development of the world's fastest 3D scanner "4D Sensor" and its wide-ranging applications in parts inspection and vibration measurement.

We are currently offering materials for the following webinar! You can view them immediately from "PDF Download" (approximately 45MB). Session 1: Company Introduction and Overview of Technology Session 2: Basics of Shape and Deformation Measurement Session 3: Phase Shift Method / OPPA Method (High-Speed Measurement of Shape/Deformation/Vibration) Session 4: Sampling Moiré Method (High-Speed/High-Precision Measurement of Shape/Deformation) Session 5: OPPA Vibration Distribution Meter Session 6: Application Examples (Robotics/Cracks/Real-Time Shape/Vibration) Our company is a research and development-based manufacturing venture originating from Wakayama University. We hold numerous patented technologies, including "Grid Projection Method," "Phase Analysis," "Full Space Table Method," "OPPA Method," and "Sampling Moiré Method," and have a wealth of experience in developing world-class 3D scanners such as the "4D Sensor." We can provide high-speed and high-precision measurement devices tailored to your needs. Our technologies have already been adopted by companies in a wide range of fields, including automotive, construction, power, and railways. [Application Examples] Inspection of parts on production lines / Motion measurement of the human body / Measurement from drones Vibration distribution measurement of automobiles / Deformation measurement during collisions, etc. *For more details, please contact us or download the PDF.

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Invitation to the Free WEB Seminar on 4D Sensors

Webinar on the detailed introduction of measurement techniques for the shape/deformation/vibration of structures using grid method/moiré method! 4D sensor technology.

We will be holding a free online seminar using the web conferencing system Zoom. If you have an internet connection, you can easily participate from your computer or smartphone. Those who register can choose to attend or not attend each session. The application deadline is September 30 (Wednesday) at 11:00, and the capacity is limited to the first 100 applicants. Once you register, we will send you the connection details for participation via email. 【Overview】 ■ Session 1: Company Introduction and Overview of Technology - September 30 (Thursday) 13:30 to 15:00 ■ Session 2: Basics of Shape and Deformation Measurement - October 7 (Thursday) 13:30 to 15:00 ■ Session 3: Phase Shift Method / OPPA Method - October 14 (Thursday) 13:30 to 15:00 ■ Session 4: Sampling Moiré Method - October 21 (Thursday) 13:30 to 15:00 ■ Session 5: Vibration Distribution Meter - October 28 (Thursday) 13:30 to 15:00 ■ Session 6: Application Examples (Robots, Cracks, etc.) - November 4 (Thursday) 13:30 to 15:00 ■ Q&A: There will be a Q&A session at the end of each presentation (participation is optional). *For more details, please refer to the PDF document or feel free to contact us.

  • Technical Seminar

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Monitor recruitment

We are looking for monitors to determine the standard specifications for the budget version (750fps camera version)!

4D Sensor Co., Ltd. will offer a paid measurement trial and special low-priced monitor sales of measurement devices (limited to the first 10 units). The planned sales price is approximately 10 million yen (for the 2000fps high-speed camera version), but this time we are recruiting monitors to determine the standard specifications for the budget version (750fps camera version). [Monitor Conditions] (1) You will specifically report on the advantages of this device that are not found in previous measurement methods. (2) You will report on the cost performance of this device. (3) You will report on points for improvement for this device. (4) You will provide at least one analysis data set that includes publicly shareable images. (5) Monitor price is 1 million yen (maximum shooting speed 750fps, excluding tax). Order application. Limited to the first 10 units. (6) For the high-speed camera version, additional costs will apply (high-speed camera + compatible computer + compatible software). (7) Delivery will be within 2 months after order confirmation. *For more details, please feel free to contact us.

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Vibration Meter '4D Sensor for Vibration'

Not points, but surfaces visualized! A vibration meter invented from the concept of a high-speed 3D scanner.

The "4D Sensor for Vibration" is a vibration meter reinvented from a 3D scanner. It performs vibration mode analysis not only through simulation but also through actual measurements. The amplitude and phase change with each frequency, making it clear at a glance which frequencies exhibit which shapes of nodes and antinodes. You can measure in the same screen as the simulation and grasp the reality of the harsh environments in which the product is actually used. 【Features】 ■ No need for acceleration pickups or laser displacement meters ■ Visualization on a surface rather than a point ■ Vibration mode analysis through actual measurements as well as simulations ■ Measurement on the same screen as the simulation ■ Understanding the reality of the harsh environments in which the product is actually used *For more details, please refer to the PDF document or feel free to contact us.

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4D Sensor for Motion Capture

No need for ball markers or suits! 3D motion capture that can measure in real time.

The "4D Sensor for Motion Capture" is a 3D motion capture system that also captures breathing. It does not require ball markers or suits and offers micron-level precision that can even detect breathing. Please feel free to contact us if you are interested. 【Features】 ■ No need for ball markers or suits ■ Micron-level precision that can detect breathing ■ Real-time speed *For more details, please refer to the PDF document or feel free to contact us.

  • 3D measuring device
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  • Scanner

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4D Sensor for Material Test

Real-time analysis of yield points and plastic deformation zones! Visualizing strain and displacement on a surface.

The "4D Sensor for Material Test" visualizes strain and displacement in real-time on a surface. It eliminates the need for strain gauges and extensometers, allowing for real-time analysis of yield points and plastic deformation regions. It can be used for material testing, including tensile tests, compression tests, and bending tests. 【Features】 ■ Eliminates the need for strain gauges and extensometers ■ Visualizes on a surface ■ Real-time analysis of yield points and plastic deformation regions *For more details, please refer to the PDF document or feel free to contact us.

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3D Scanner Factory Automation Robot

Motion can also be measured! Let us introduce our 3D scanner.

The "4D Sensor for Factory Automation Robot" is one of the fastest 3D scanners in the world. While regular 3D scanners cannot measure moving objects, our 3D scanner can measure them. Please feel free to contact us when you need assistance. 【Features】 ■ One of the fastest 3D scanners in the world ■ Capable of measuring moving objects *For more details, please refer to the PDF document or feel free to contact us.

  • 3D measuring device
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4D Sensor for Bridge

Utilize existing patterns such as building windows! Measure bridge deflection in real-time.

We would like to introduce our "4D Sensor for Bridge." It measures the deflection of bridges in real-time, such as when the JR West Shinkansen passes over a bridge. The wireless version allows for remote control from inside the vehicle and can utilize existing patterns such as the linear shape of bridges and building windows. 【Features】 ■ Real-time: The moment the JR West Shinkansen passes over a bridge ■ Wireless version: Remote control from inside the vehicle ■ Utilizes existing patterns: Linear shape of bridges, building windows *For more details, please refer to the PDF document or feel free to contact us.

  • Environmental Test Equipment
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Vibration meter <OPPA vibration distribution meter>

Vibration meter capable of measuring vibration distribution (vibration distribution meter)

A powerful tool for vibration problem analysis: "OPPA Vibration Distribution Meter." Achieves measurements of hundreds of millions of points per second when using a high-speed camera! <Features of OPPA Vibration Distribution Meter> ■ Non-contact distribution sensor that can safely synchronize across all pixels ■ Capable of measuring hundreds of millions of points per second ■ Easy comparison with simulations such as FEM ■ Simplifies vibration mode analysis <Conventional Products (Accelerometers)> ■ Point-type sensors cause vibrations to become erratic when attached to the object ■ Complicated wiring ■ Repeated experiments are necessary for distribution measurement (low reproducibility) *For more details, please refer to the PDF document or feel free to contact us.

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Motion capture <OPPA motion capture> body measurement

Motion capture that can measure human movements and objects moving at high speeds.

It is possible to measure the three-dimensional coordinates of all pixels from the captured camera. Measurements can be taken while moving at high speed, making it one of the fastest 3D scanners in the world. <Features of OPPA Motion Capture> ■ Acquire three-dimensional coordinates of all pixels non-targeted and non-contact ■ Measurement of hundreds of thousands of three-dimensional coordinates ■ Real-time at 15 to 90 fps (depending on pixel size) ■ Supports high-speed cameras for batch processing (such as 2000 fps) <Conventional Products (Pole Target Motion Capture)> ■ Requires pole targets (Pole targets are attached to joints to analyze the movement of bones between joints) ■ Can only measure a few dozen three-dimensional coordinates (limited by the number of pole targets) *For more details, please download the PDF or feel free to contact us.

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High-speed three-dimensional shape measurement <OPPA camera (OPPA method)>

Adopting the patented OPPA method! Non-contact and easily allows for motion measurement of the entire field of view in a short time.

It is possible to attach to moving objects for three-dimensional shape measurement! High-speed three-dimensional measurement using the OPPA method. <What is the OPPA method?> Simultaneous measurement is possible, allowing for high-speed or real-time measurement. * A patented technology developed exclusively by 4D Sensors. It can be applied to almost all types of robots as the "eyes" of the robot. Inspections are conducted on the conveyor line while manufacturing. By performing shape measurements in real-time, it is possible to minimize losses from defective products. * For more details, please download the PDF or feel free to contact us.

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Shape measurement device <3D camera (phase shift method)>

The shape measurement device has improved calculation speed compared to conventional devices! Additionally, it achieves high precision.

The all-space tabulation method does not perform triangulation calculations and pre-establishes a table of the relationship between coordinates and phases, allowing for fast and high-precision coordinate determination. Additionally, it facilitates the synthesis of multiple cameras and enables the three-dimensional shape measurement of objects moving on a conveyor belt. Compared to the previous shape calculations using the "image correlation method," the computation speed is faster, and by projecting a grid with a projector, high precision and speed have been achieved. 【Features】 ■ Adoption of patented all-space tabulation method ■ Use of measurement-specific projector and high-definition 8M camera ■ Achieves high precision of 10μm across the entire area of 100×50×5mm ■ Capable of high-precision measurement over a wide area *For more details, please refer to the PDF document or feel free to contact us.

  • 3D measuring device
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Flatness measurement of surface irregularities using a shadow moiré camera.

Suitable for measuring the flatness of flanges, electronic circuit boards, and wafers!

The light source switching phase shift shadow moiré camera is a high-precision shape measurement device suitable for flatness measurement. It does not use a moving device for measurement, allowing for high-speed, high-precision, and high stability. *For more details, please refer to the PDF document or feel free to contact us.*

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A development product that overturns conventional concepts! Deformation measurement device <Sampling Moiré Camera>

Significant reduction in time and cost for measuring displacement distribution and strain distribution up to now!

We have developed a device called the Sampling Moiré Camera, which allows for easy measurement of displacement and strain distributions simply by photographing a grid attached to a structure. <Do you have any of these concerns?> ■ Unable to measure strain with only displacement measurement ■ Unable to measure displacement with only strain measurement ■ Calculation takes a long time ■ Difficult to determine the position and direction of strain gauges ■ The device is expensive <Features of our developed Sampling Moiré Camera> ■ Capable of measuring both displacement and strain distributions ■ Both point measurements and distribution measurements are possible and easy ■ Customization is available ■ The wireless version can be comfortably used in harsh environments, such as for infrastructure measurements ■ Customization is easy as it does not use FPGA *For more details, please refer to the PDF document or feel free to contact us.

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[Explanatory Document] Current Status and Practice of Optical 3D Shape Measurement

Explanation of high-speed, high-precision shape, deformation, and vibration measurement using the pitch phase analysis (OPPA) method.

This document explains the principles of the OPPA method and its applications. It includes the principles of the OPPA method, such as phase analysis, shape measurement using the OPPA method, deformation analysis using the 2D OPPA method, and improvements to OPPA Method 1. Please take a moment to read it. 【Contents】 ■ Principles of the OPPA method ■ Real-time motion capture using the OPPA method ■ Vibration distribution measurement using the OPPA method ■ Displacement measurement using the OPPA method ■ Features of the OPPA method *For more details, please refer to the PDF document or feel free to contact us.

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3D Camera

Adoption of a measurement-specific projector and a high-definition 8M camera! Capable of high-precision measurements over a wide area!

This product is a "3D Camera" that employs a patented full-space tabulation method. By utilizing a measurement-specific projector and a high-resolution 8M camera, it achieves high precision of 10μm across the entire area of 100×50×5mm. Additionally, since all optical system distortions are canceled, it is capable of measuring a wide area with high precision. 【Features】 ■ Adopts a patented full-space tabulation method ■ Utilizes a measurement-specific projector and a high-resolution 8M camera ■ Achieves high precision of 10μm across the entire area of 100×50×5mm ■ Capable of measuring a wide area with high precision *For more details, please refer to the PDF document or feel free to contact us.

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What is the latest method for examining the shape and deformation of structures, known as the Sampling Moiré Method?

Many objects undergo significant deformation when force is applied, ultimately leading to failure. By studying this deformation, it becomes possible to achieve prevention, prediction, and repair.

Many structures built during the period of rapid economic growth are approaching the end of their lifespan. In particular, to ensure the safety of infrastructure such as bridges and buildings, it is necessary to evaluate their integrity. One important method for confirming their integrity is to examine the shape and deformation of the structures. Additionally, it is essential to verify the strength of newly developed structures with actual models. Representative methods for examining the shape and deformation of structures include the "Image Correlation Method," "Grid Method," "Moire Method," and particularly the newer "Sampling Moire Method." [Features] - Image Correlation Method: Randomly capture images and find patterns with the same features after deformation to investigate displacement. - Grid Method: Capture images of a regularly spaced grid pattern and examine the phase of the grid to determine displacement. - Moire Method: Overlay grids before and after deformation to investigate displacement through the resulting moire fringes. - Sampling Moire Method: Investigate displacement by capturing only the grid after deformation. *For more details, please refer to the PDF document or feel free to contact us.

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Dynamic shape measurement and vibration distribution measurement

Announcement of the "Image Sensing Seminar" at the Image Sensing Exhibition 2019

On June 12, 2019 (Wednesday), at the Image Sensing Exhibition 2019, I gave a seminar presentation on "Dynamic Shape Measurement and Vibration Distribution Measurement." The method presented this time utilizes the newly developed patented technology called the OPPA method, demonstrating the principles and functions of a motion capture system for real-time human motion measurement and a vibration distribution meter capable of non-contact vibration mode analysis. Additionally, I introduced application examples of vibration distribution measurement for engines and automobile bodies. [Contents] ■ Purpose and Background ■ High-Speed Shape Measurement Method: OPPA Method Technology ■ Application to Real-Time Human Measurement ■ Application to Robotics ■ Application to Vibration Mode Measurement ■ Measurement of Bridge Deflection Vibration, etc. *For more details, please refer to the PDF materials or feel free to contact us.

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  • Technical Seminar

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4D Sensor Co., Ltd. Company Introduction

We will engage in activities that encourage people of all ages and genders to take an interest in science and technology, promoting the advancement of correct science and technology.

Our company engages in activities aimed at creating a wonderful future society while considering the sustainability and diversity of humanity and the Earth's environment. We not only research and develop unique technologies but also effectively utilize technologies developed at universities. Through the practical application of original technologies, we aim to bring innovation to society and contribute to the establishment of a fun, safe, and secure society. 【Business Activities】 ■ Research and development of high-speed, high-precision, compact, and low-cost measurement devices for shape, deformation, strain, and vibration ■ Effective utilization of patented technologies from Wakayama University, Moire Research Institute, and 4D sensors ■ Sales of developed 3D cameras, 4D cameras, shadow moire cameras, sampling moire cameras, OPPA vibration distribution meters, and OPPA cameras ■ Technology transfer through consulting *For more details, please refer to the PDF materials or feel free to contact us.

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4D sensor technology

We will introduce the high-speed measurement technology that our company possesses!

We would like to introduce the technology held by 4D Sensor Co., Ltd. Starting with phase analysis of the lattice obtained through the lattice projection method, applications such as phase shift methods and OPPA methods for motion capture are also possible. 【List of Technologies】 ■ Lattice Projection Method ■ Phase Analysis Method ■ Full Space Table Method ■ Light Source Switching Phase Shift Method ■ Sampling Moiré Method ■ OPPA Method - Application to real-time human measurement - Application to robots - Application to vibration mode measurement - Measurement of bridge deflection vibrations *For more details, please refer to the PDF document or feel free to contact us.

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Sampling Moiré Camera

Adoption of the patented sampling moiré method. Analysis of displacement and strain distribution using pixel density and resolution.

The "Sampling Moiré Camera" allows you to attach a grid sheet to the target you want to measure and simply take a picture with a dedicated measurement camera, enabling the analysis of displacement and strain distribution based on pixel density and resolution. It employs the patented Sampling Moiré method. Non-contact measurement of the displacement distribution across the entire field of view is possible for each shot taken. 【Features】 ■ Measurement is conducted by taking pictures with a dedicated measurement camera ■ Displacement and strain distribution are analyzed based on pixel density and resolution ■ Patented Sampling Moiré method (Wakayama University Patent No. 4831703) ■ It is also possible to use window frames of buildings as a grid pattern *For more details, please refer to the PDF document or feel free to contact us.

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High-speed 3D scanner "4D Sensor"

Achieving world-class 3D scanning at high speeds with the application of commercially available high-speed cameras!

The "4D Sensor" is a shape measurement device that is among the fastest in the world. 4D = 3D x Time = (x,y,z,t) means that it can perform 3D scans at ultra-fast speeds, such as 50,000 times per second, capturing 3D point cloud data (x,y,z). Starting with the "4D Sensor for Factory Automation," which enables real-time inline full inspection, there are various products available, including the "4D Sensor for Motion Capture," which can capture human movements in real-time with a high-speed camera. 【Features (4D Sensor for Factory Automation)】 ■ Speeding up the inspection process ■ Capability to perform offline sample inspections to inline full inspections ■ Detection of defects in upstream processes *For more details, please refer to the PDF materials or feel free to contact us.

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  • Scanner

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Solving various issues related to vibration measurement! <OPPA Vibration Distribution Meter>

The developed OPPA vibration distribution meter uses the lattice projection method and enables frequency analysis at all pixel points (260,000 points) of a high-speed camera.

Conventional vibration measurement primarily relies on single-point sensors, making it challenging to determine the distribution of vibrations, as it often requires moving the sensors and conducting repeated experiments or scans. 【Solving the following issues related to vibrations】 ■ The equipment or devices in use are vibrating, and it's unclear how to address the issue. ■ It's unclear how the vibrations that disturb neighbors are being transmitted. ■ Attaching an accelerometer to a vibrating object has altered the vibration phenomenon. I want to measure it non-contact. ■ Vibration measurements are being conducted using accelerometers or laser displacement sensors, but only single-point measurements are possible. ■ Although using laser Doppler vibrometers to investigate distributions, synchronization at each point for scanning is lacking, preventing the measurement of transient phenomena. ■ Repeated experiments are being conducted to obtain distributions, but there is a lack of reproducibility and reliability. ■ Vibration measurement requires significant labor. I want to measure vibration distributions easily, inexpensively, and quickly. ■ The analysis results of vibrations are difficult to understand and need to be visualized. *For more details, please download the PDF or feel free to contact us.

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