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  1. Home
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  3. Ray
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Resin/Plastic
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Ray

EstablishmentJuly 1991
capital1000Ten thousand
number of employees16
addressYamanashi/Minamikoma-gun Fujikawa-cho/Okubo 76
phone0556-22-6866
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last updated:Aug 27, 2018
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  • Products/Services(19)
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Ray List of Products and Services

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RIM molding, bendable and unbreakable hard PP equivalent, bending modulus of elasticity 1500 MPa.

It has rigidity comparable to reinforced PP, yet it does not crack easily when twisted and returns to its original shape. Please consider it for low-volume production applications.

We can accommodate large items up to about 300mm in size, including 2M size. The basic thickness is of course 2-3mm. Depending on the product shape, we can also handle thin items of 1-1.5mm if they are made with resin molds. Since the mold costs are lower compared to metal molds, we can also propose this for small lot production applications. Even if the items are thin, they won't break easily even if twisted or bent. *If you are looking for resistance to breakage due to impact, we can introduce our company's method of glass fiber resin permeation injection molding.

  • Vehicle body parts
  • Interior parts
  • Other industrial robots

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Glass fiber resin impregnation molding - RIM

By inserting glass fibers throughout the general shape of the product and performing resin impregnation casting, the strength is greater than that achieved by adding glass powder, as it is bonded with fibers.

It is possible to handle large items up to 2 meters in size.

  • Vehicle body parts
  • Interior parts
  • Prototype Services

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Molded RIM polyurethane insert molding

Large-sized thick block products can also be made ultra-lightweight through polyurethane insert molding.

It is possible to accommodate sizes up to 700×500×500mm for small refrigerators.

  • Other industrial robots
  • Transport and handling robots
  • Other conveying machines

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Vacuum casting and low-pressure RIM casting simple inspection jig

Ideal for cost-effective simple testing.

Everything can be produced in-house up to the measurement stage.

  • Other industrial robots
  • Vehicle body parts
  • Inspection fixture

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Vacuum Injection Molding - Test Miniature Tetrapod

Testing with cast products in miniature size.

Vacuum casting with inverted resin molds from the master model (machining) *Directly carved molds using aluminum-filled resin blocks are also acceptable.

  • Prototype Services
  • Other environmental analysis equipment

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Urethane rubber (elastomer) vacuum casting

Small items of 10mm size - depending on the shape, we can manufacture everything in-house up to large items of 2M size, provided the product weight is around 3Kg.

Vacuum casting with silicone molds from master models (machining and light curing).

  • Prototype Services
  • Vehicle body parts
  • Interior parts

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Prototype model cutting and manual finishing

The wooden mold tools are also well-equipped. Digital and analog smoothly merge together.

There are cases where we can handle areas not reflected in the data by utilizing the achievements of the wooden mold house through manual processing.

  • Vehicle body parts
  • Interior parts
  • Prototype Services

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Vacuum casting and low-pressure RIM casting using silicone molds.

It is possible to produce silicone molds weighing up to 800 kg with a silicone dispensing machine.

We can manufacture everything in-house, from large items sized 2M to small items sized 10mm.

  • Interior parts
  • Vehicle body parts
  • Prototype Services

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Prototype model machining

We can manufacture everything in-house, from large items sized 2M to small items sized 10mm.

・Chemical wood ・Foamed polyurethane ・ABS, etc.

  • Vehicle body parts
  • Interior parts
  • Prototype Services

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Low-pressure RIM injection molding with resin inversion type.

Ideal for low-volume production of cost-effective prototypes using low-pressure RIM molding with resin inversion type.

We can manufacture everything in-house, including large items up to size 2M. [Example] Items that are large and require a lot of silicone. Or items that require multiple silicone molds due to high quantities. For items where dimensional and thickness accuracy is a concern, we can also suggest resin molds or silicone resin molds through methods such as inversion or direct carving.

  • Interior parts
  • Vehicle body parts
  • Prototype Services

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Vacuum casting for small and medium items

We accommodate all small and medium items.

Vacuum casting with silicone molds from master models (cutting and light shaping)

  • Interior parts
  • Prototype Services
  • Vehicle body parts

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Large item casting inspection

Measurement using a simple inspection jig.

For large-sized products that are difficult to measure, it is also possible to manufacture simple inspection tools for testing.

  • Vehicle body parts
  • Interior parts
  • Prototype Services

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Vacuum casting and low-pressure RIM casting duct

Ideal for small-lot production of cost-effective prototypes using silicone molds and resin molds for vacuum casting and low-pressure RIM casting.

We can manufacture everything in-house, from large items sized 2M to small items sized 10mm. [Example] Items that are large and require a lot of silicone, or items that need multiple silicone molds due to high quantities. For items where dimensional and thickness accuracy is a concern, we can also suggest resin molds or silicone resin molds through methods such as inversion or direct carving.

  • Interior parts
  • Vehicle body parts
  • Prototype Services

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Small lot mass production (medical devices, robots) flame-retardant materials, casting, RIM molding

Ideal for small lot production with reduced mold costs using silicone molds or resin molds. Vacuum casting with flame-retardant materials and low-pressure RIM molding.

We can manufacture everything in-house, from large items of 2M size to small items of 10mm size. [Example] Items that are large and require a lot of silicone, or items that require multiple silicone molds due to high quantities. For items where dimensional and thickness accuracy is a concern, we can also suggest resin molds or silicone resin molds through methods like inversion or direct carving.

  • Transport and handling robots
  • Articulated Robot
  • Other Auto Parts

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Vacuum casting / low-pressure RIM casting large panels

Ideal for small-lot production of cost-effective prototypes using silicone molds and resin molds for vacuum casting and low-pressure RIM casting.

We can produce everything in-house, from large items sized 2M to small items sized 10mm. [Example] Items that are large and require a lot of silicone, or items that require multiple silicone molds due to high quantities. For items where dimensional and thickness precision may vary, we can also suggest resin molds or silicone resin molds using methods such as inversion or direct carving.

  • Interior parts
  • Vehicle body parts
  • Prototype Services

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Vacuum casting and low-pressure RIM casting

Ideal for small-lot production of cost-effective prototypes using vacuum casting with silicone molds or resin molds, and low-pressure RIM casting.

We can manufacture everything in-house, from large items in size 2M to small items in size 10mm.

  • Prototype Services
  • Interior parts
  • Vehicle body parts

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Ray Corporation Equipment Introduction

Establish a system where digital and analog can smoothly merge!

Ray Co., Ltd. possesses a variety of equipment, including CAD/CAM systems from NTT Data Engineering Systems, machining centers from Osaka Kiko, and radial drilling machines from Ikeda Engineering. The design and field teams continuously hold direct meetings, establishing a system where digital and analog can smoothly merge, allowing us to consistently provide products suited to our customers. 【List of Major Equipment (Partial)】 ■ CAD/CAM: NTT Data Engineering Systems (Space-E) ■ CAD/CAM: NTT Data Engineering Systems (CATIA V5) ■ Plotter: Seiko I Infotech (IP-1000) ■ Machining Center: Osaka Kiko (MCV860) ■ Radial Drilling Machine: Ikeda Engineering (RMA1300) *For more details, please refer to the PDF document or feel free to contact us.

  • Mechanical Design

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Ray Corporation Company Profile

Providing high quality and high added value! We design and manufacture prototype models and molds for industrial products!

Ray Corporation was established as a technical group that accurately responds to the needs of various companies, seeking to create products in a shorter time frame and at lower costs. We flexibly address even small challenges, supporting the creation of products that are faster and of higher quality. We are committed to pursuing development together with our customers to create high value-added products that meet the demands of the times. 【Business Activities】 ■ Design and production of prototype models and molds for industrial products such as automobiles, motorcycles, home appliances, and medical devices ■ Thermosetting resin molding, vacuum forming, and processing of the above industrial products ■ Design and manufacturing of product inspection tools ■ Contract design using 3D CAD ■ All operations incidental to the above items *For more details, please refer to the PDF materials or feel free to contact us.

  • Circuit board design and manufacturing

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Industrial product prototyping services

We support the creation of faster and higher quality products!

Our company mainly engages in the design and production of prototype models and molds for industrial products such as automobiles, motorcycles, home appliances, and medical devices. Equipped with facilities like CAD/CAM, 3D printers, and plotters, we have established a system where digital and analog can smoothly integrate, allowing us to provide excellent products to our customers. Additionally, we offer thermosetting resin molding, vacuum forming, and processing services. Please feel free to contact us with your requests. 【Products and Services】 ■ CAD/CAM data ■ Models (various masters, stereolithography, powder molding, design/working) ■ Resin cutting processing ■ Inspection jigs (from prototypes to mass production) and various other jigs ■ Various prototypes (vacuum casting, low-pressure RIM molding, pressure/vacuum forming, FRP, INJ), etc. *For more details, please download the PDF or feel free to contact us.

  • Contract manufacturing
  • Processing Contract
  • Prototype Services

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