プランネットエンジニアリング List of Products and Services

Our company mainly engages in precision machining. While facilitating communication within the production line, we consistently and accurately understand our customers' requests. We thoroughly check the quality of our products at all times, ensuring the creation of high-quality products. Please feel free to contact us if you have any requests. 【Sample Example】 ■Size: 30×100×200 ■Material: A5052 ■Machining Equipment: 5-axis MC ■Shipping Destination: Textile Processing Equipment Manufacturer ■Features and Know-how, etc. - Machining with specialized tools to improve the surface roughness of the bottom - Creation and use of specialized jigs due to inability to chuck *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Contract manufacturing

Our company mainly engages in precision machining. While facilitating communication within the production line, we consistently and accurately understand our customers' requests. We are committed to producing high-quality products while continuously checking the quality of our products. Please feel free to contact us if you have any requests. 【Sample Example】 ■Size: 50×150×300 ■Material: A5052 ■Machining Equipment: MC ■Shipping Destination: Conveyor Equipment Manufacturer ■Features and Know-How - Reduction of processes through machining with in-house dedicated tools - Right angle and flatness within 0.02 *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Contract manufacturing

Our company mainly engages in precision machining. While facilitating communication within the production line, we consistently and accurately understand our customers' requests. We thoroughly check the quality of our products at all times, ensuring the creation of high-quality products. Please feel free to contact us with your inquiries. 【Sample Example】 ■Size: 25×150×250 ■Material: A5052 ■Machining Equipment: MC ■Shipping Destination: Semiconductor Manufacturer ■Features and Know-How: Using in-house dedicated jigs to achieve a perpendicularity within 0.02 and hole deformation within 0.01. *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Contract manufacturing

Our company primarily engages in precision machining. While facilitating communication within the production line, we consistently and accurately understand our customers' needs. We thoroughly check the quality of our products at all times, ensuring the creation of high-quality products. Please feel free to contact us if you have any requests. 【Sample Example】 ■Size: φ160×130 ■Material: SUS304 ■Machining Equipment: Lathe + MC ■Shipping Destination: Semiconductor Manufacturing Company ■Features and Know-How ・Parallelism and perpendicularity of 0.005 ・Creation and use of in-house jigs to minimize deformation *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Contract manufacturing

Our company mainly engages in precision machining. While facilitating communication within the production line, we consistently and accurately understand our customers' requests. We thoroughly check the quality of our products at all times and are committed to producing high-quality products. Please feel free to contact us if you have any requests. 【Sample Example】 ■Size: 30×50×180 ■Material: A5052 ■Machining Equipment: MC, Wire EDM ■Shipping Destination: Security Measures Manufacturer ■Features/Know-how: Wire processing with R1 or less *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Contract manufacturing

Our company mainly engages in precision machining. While facilitating communication within the production line, we consistently and accurately understand our customers' requests. We thoroughly check the quality of our products at all times, ensuring the creation of high-quality products. Please feel free to contact us if you have any requests. 【Sample Example】 ■Size: φ380×350 ■Material: A5056 ■Machining Equipment: Lathe, MC ■Shipping Destination: Semiconductor Manufacturer ■Features and Know-how, etc. ・Hale processing on O-ring contact surface (no scratches allowed) ・g6 tolerance after surface treatment (masking) ・Parallelism and coaxiality 0.03 *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Contract manufacturing

Our company mainly engages in precision machining. While facilitating communication within the production line, we consistently and accurately understand our customers' needs. We thoroughly check the quality of our products at all times, ensuring the creation of high-quality products. Please feel free to contact us if you have any requests. 【Sample Example】 ■Size: φ50×15 ■Material: SUS304 ■Machining Equipment: Lathe, MC, Grinding, Laser Engraving ■Shipping Destination: Semiconductor-related manufacturers ■Features and Know-how, etc. - Thickness tolerance ±0.005 - Double-sided polished finish - Serial number engraving by laser *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Contract manufacturing

Our company mainly engages in precision machining. While facilitating communication within the production line, we consistently and accurately understand our customers' requests. We thoroughly check the quality of our products at all times, ensuring the creation of high-quality products. Please feel free to contact us if you have any requests. 【Sample Example】 ■Size: 8×400×450 ■Material: SUS304 ■Machining Equipment: Laser, MC ■Shipping Destination: Conveyor Equipment Manufacturer ■Features and Know-How ・MC machining using dedicated jigs for laser-processed products ・Pitch tolerance ±0.03 *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Contract manufacturing

Our company mainly engages in precision machining. While facilitating communication within the production line, we consistently and accurately understand our customers' needs. We thoroughly check the quality of our products at all times and are committed to producing high-quality products. Please feel free to contact us if you have any requests. 【Sample Example】 ■Size: φ250×20 ■Material: A5052 ■Machining Equipment: Lathe + MC ■Shipping Destination: Conveyor Equipment Manufacturer ■Features and Know-how ・Maintaining flatness and parallelism of 0.05, perpendicularity of 0.03 ・Manufacturing and using dedicated jigs for cutting processing *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Contract manufacturing

Our company mainly engages in precision machining. While facilitating communication within the production line, we consistently and accurately understand our customers' requests. We thoroughly check the quality of our products at all times and are committed to producing high-quality products. Please feel free to contact us if you have any requests. 【Sample Example】 ■Size: φ80×4 ■Material: A5052 ■Machining Equipment: Lathe + MC ■Shipping Destination: Semiconductor Manufacturing Company ■Features/Know-how: Maintain surface roughness Ra1.6 *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Contract manufacturing

Our company mainly engages in precision machining. While facilitating communication within the production line, we consistently and accurately understand our customers' requests. We thoroughly check the quality of our products at all times, ensuring the creation of high-quality products. Please feel free to contact us if you have any requests. 【Sample Example】 ■Size: φ60×50 ■Material: SUS630 ■Machining Equipment: Lathe + MC ■Shipping Destination: Semiconductor Manufacturing Company ■Features and Know-How - Coaxiality of 0.03 at two locations: outer circumference and inner diameter - Maintain fit tolerance (h5) on the outer circumference *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Contract manufacturing

PlanNet Engineering mainly engages in precision machining. This case involves precision parts shipped to a medical device manufacturer. We strive to maximize the characteristics of each material and our technology to ensure high-quality manufacturing. Please feel free to contact us with any requests. 【Sample Example】 ■ Size: 15×150×200 ■ Material: C1020 ■ Machining Equipment: MC ■ Shipping Destination: Medical Device Manufacturer ■ Features and Know-how ・Flatness 0.05 ・Surface Roughness Ra0.8 ・Machined with custom tools to minimize distortion *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Contract manufacturing

PlanNet Engineering mainly engages in precision machining. This case involves precision parts shipped to a conveyor equipment manufacturer. We strive to create high-quality products by maximizing the characteristics of each material and our technology. Please feel free to contact us with your requests. 【Sample Example】 ■Size: φ380×350 ■Material: A5056 ■Machining Equipment: Lathe + MC ■Shipping Destination: Conveyor Equipment Manufacturer ■Features and Know-How - Surface treatment after masking - Coaxiality 0.05, parallelism 0.03 - Hail processing on O-ring contact surface *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Contract manufacturing

PlanNet Engineering primarily engages in precision machining and similar activities. This case involves precision parts shipped to a vacuum component manufacturing company. We strive to maximize the characteristics of each material and our technology to create high-quality products. Please feel free to contact us with any requests. 【Sample Example】 ■ Size: 25×130×250 ■ Material: A5052 ■ Machining Equipment: MC ■ Shipping Destination: Vacuum component manufacturing company ■ Features and Know-How - Electroless nickel plating applied after machining - Right angle tolerance of 0.03 - No scratches allowed on appearance parts *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Contract manufacturing

PlanNet Engineering mainly engages in precision machining. This case involves precision parts shipped to a packaging equipment manufacturer. We strive to create high-quality products by maximizing the characteristics of each material and our technology. Please feel free to contact us if you have any requests. 【Sample Example】 ■ Size: 10×250×250 ■ Material: A5052 High-Precision Plate ■ Machining Equipment: MC ■ Shipping Destination: Packaging Equipment Manufacturer ■ Features and Know-How - Flatness and Parallelism of the recessed area: 0.02 - Pin insertion using dedicated jigs *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Contract manufacturing

PlanNet Engineering mainly engages in precision machining. This case involves precision parts shipped to a measurement equipment manufacturer. We strive to create high-quality products by maximizing the characteristics of each material and our technology. Please feel free to contact us if you have any requests. 【Sample Example】 ■Size: φ280×110 ■Material: A6061 ■Machining Equipment: MC ■Shipping Destination: Measurement Equipment Manufacturer ■Features and Know-How ・Flatness 0.01 ・Dimensional Tolerance ±0.05 ・Machining using dedicated jigs *For more details, please refer to the PDF materials or feel free to contact us.

• Processing Contract
• Contract manufacturing

At Plannet Engineering, we strive to create high-quality products that make the most of the characteristics of each material and our technology. Here are examples of parts shipped to a food equipment manufacturer. Using MC machining equipment, we processed A5052 material into parts sized 20×150×250. 【Processing Example】 ■ Size: 20×150×250 ■ Material: A5052 ■ Machining Equipment: MC ■ Destination: Food Equipment Manufacturer ■ Features and Know-How - Special surface treatment suitable for the application - Groove processing with custom ball end mills - 2.5D processing of grooves (vertical MC) *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

At Plannet Engineering, we strive to create high-quality products that make the most of the characteristics of each material and our technology. Here are examples of parts shipped to a measurement equipment manufacturer. Using MC machining, we processed A5052 material into parts sized 3×25×80. 【Processing Example】 ■ Size: 3×25×80 ■ Material: A5052 ■ Machining Equipment: MC ■ Destination: Measurement Equipment Manufacturer ■ Features and Know-how - Maintained flatness of 0.02 after machining thin sections of approximately 1mm - Processed to prevent tearing or bulging of walls when drilling holes *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

At PlanNet Engineering, we strive to create high-quality products that make the most of the characteristics of each material and our technology. We would like to introduce examples of parts shipped to industrial equipment manufacturers, food equipment manufacturers, conveyor system manufacturers, medical device manufacturers, and broadcasting equipment manufacturers. Using MC machining equipment, we processed A5052 material into parts sized 30×50×250. 【Processing Example】 ■ Size: 30×50×250 ■ Material: A5052 ■ Processing Equipment: MC ■ Shipping Destinations: Industrial equipment manufacturers, food equipment manufacturers, conveyor system manufacturers, medical device manufacturers, broadcasting equipment manufacturers ■ Features and Know-how - After machining, black anodizing treatment followed by laser engraving - QR code and logo engraving *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

At PlanNet Engineering, we strive to create high-quality products by maximizing the characteristics of each material and our technology. Here, we introduce a case of parts shipped to a conveyor equipment manufacturer. Using MC machining equipment, we processed A5052 high-precision plates into parts sized 7×250×800. 【Processing Case】 ■ Size: 7×250×800 ■ Material: A5052 high-precision plate ■ Processing Equipment: MC ■ Destination: Conveyor equipment manufacturer ■ Features and Know-how - Processed with a custom tool for O-ring grooves (depth intersection 0.05) - Removal of scratches for exterior parts *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

At Plannet Engineering, we strive to create high-quality products by maximizing the characteristics of each material and our technology. Here are examples of parts shipped to an industrial equipment manufacturer. Using MC machining equipment, we processed a part made of SS400 material to a size of φ420×19. 【Processing Example】 ■ Size: φ420×19 ■ Material: SS400 ■ Processing Equipment: MC ■ Destination: Industrial Equipment Manufacturer ■ Features/Know-how: Selected materials and processing methods to maintain a flatness tolerance of 0.1 mm for the plate thickness. *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

Convex-shaped machine parts often have instructions for grinder finishing on many surfaces. Since grinding is generally done manually, having many grinding instructions can lead to increased processing time for polishing, which is a factor in cost escalation. It is important to limit grinder finishing to necessary areas for practical use. If there are no issues with usage, by limiting the surfaces that require grinder finishing, the labor hours for polishing can be reduced, leading to cost savings. [Case Study] ■ Content: Cost reduction in metal processing through relaxation of surface finishing ■ Challenge: Excessive polishing processing time leads to increased costs ■ Proposal: Limit the surfaces that require grinder finishing ■ Applications: Cost reduction, cutting processing, machining, lathe work, precision processing *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

In the drawing, there are indications for parallelism and flatness with respect to reference surface A. Additionally, the presence of mounting holes suggests that it can be used by tightening with bolts. For such mechanical parts, achieving flatness becomes increasingly difficult as the workpiece size increases. The increase in processes such as rough machining, semi-finishing, and finishing requires more time and contributes to the cost increase of mechanical parts. If there are no design issues, it is possible to relax the precision indication for flatness and only relax the tolerance for parallelism with respect to reference surface A, thereby eliminating the semi-finishing process and completing it with finishing machining. This can reduce the man-hours for cutting processes and achieve cost reduction. [Case Study] ■ Content: Cost reduction in metal processing through relaxation of flatness tolerance ■ Challenge: The increase in processes requires more time and contributes to the cost increase of mechanical parts ■ Proposal: Relax the precision indication for flatness and only relax the tolerance for parallelism with respect to reference surface A ■ Application: Cost reduction, cutting processing, machining, lathe work, precision processing *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

There is a mechanical part with pinholes on the front and side, and the bottom surface A serves as the reference plane. Since reference plane A is indicated on the drawing as having no machining (as is), it cannot achieve the required precision in this state. To achieve the tolerances specified in the drawing, it is necessary to perform machining on surface A to a semi-finish level, which increases unnecessary processes and extends machining time. Therefore, mechanical parts with such drawing indications become costly. If possible, the reference should be set to the front pinhole, and only the precision between the pinholes should be established. This would eliminate the need for semi-finishing the bottom surface and reduce the machining processes. Additionally, if the front and side are machined simultaneously using a horizontal machining center, it is also possible to achieve the required precision. 【Case Study】 ■Content: Cost reduction in metal processing by changing the reference surface ■Issue: Increased unnecessary processes and longer machining time lead to higher costs for mechanical parts ■Proposal: Set the reference to the front pinhole and establish precision only between the pinholes ■Application: Cost reduction, cutting processing, machining, lathe work, precision processing *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

When there is a deep tolerance hole in a small diameter, finishing a deep hole with a small diameter generally increases the difficulty of processing. As a result, there is a higher risk of leaving chatter marks on the surface or exceeding tolerances, which leads to a deterioration in product yield. Therefore, the increased man-hours due to careful work and the rise in costs of machine parts due to decreased yield become contributing factors to cost increases. For machine parts, if we know what counterpart parts they will fit with, it may be possible to achieve cost reductions through shape modifications. In such cases, by machining unnecessary parts as relief cuts, processing time can be shortened. Additionally, since the difficulty of processing is alleviated, this also leads to a reduction in the rate of defective products, resulting in cost savings. [Case Study] ■ Content: Improvement of processing quality through inner diameter relief and cost reduction in metal processing ■ Challenge: Increased man-hours due to careful work and cost increases in machine parts due to decreased yield ■ Proposal: Process unnecessary parts as relief cuts ■ Application: Cost reduction, cutting processing, machining, lathe work, precision processing *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

This is a machine part with a plate shape that includes a through hole and has an inner corner on the end face. The key design point of this machine part is the presence of the inner corner on the end face. The inner corner is difficult to process with an end mill, requiring an additional processing step, which increases labor hours and contributes to cost increases. If there are no mechanical issues, the processing labor can be reduced by changing the inner corner to a shape with a radius of 10 or less. Specifically, by processing the radius in the same step as the through hole, one step can be eliminated. This allows for a reduction in the cost of the machine part. [Case Study] ■ Content: Cost reduction in metal processing by changing the inner corner of the end face to a radius shape ■ Issue: The need for an additional processing step increases labor hours and contributes to cost increases ■ Proposal: Change the inner corner to a shape with a radius of 10 or less ■ Applications: Cost reduction, cutting processing, machining, lathe work, precision processing *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

In machine parts where holes are processed with a taper, during cutting, the tool tends to hit one side, causing the blade to vibrate and resulting in issues such as an increased diameter or misaligned holes. Additionally, the durability of the cutting tools deteriorates. If possible, it is desirable to modify the shape of the machine part in some way. If there are no mechanical issues, changing the recessed area to a flat shape can prevent problems during processing, such as the cutting tool hitting one side, causing the blade to vibrate or the diameter to increase, as well as misaligned holes. First, by machining the recessed area to a flat surface and then performing the hole drilling, it is possible to process without the blade vibrating. This also shortens processing time and contributes to cost reduction for the machine parts. [Case Study] ■ Content: Cost reduction in metal processing by changing the recessed shape at an inclined area ■ Issue: Increased diameter and misaligned holes are likely to occur ■ Proposal: Change the recessed area to a flat shape ■ Application: Cost reduction, cutting processing, machining, lathe work, precision processing *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We will process a stop hole with a diameter of φ6H7 and an effective depth of 7mm in a thin plate with a thickness of 8mm. In this case, it is necessary to machine the hole as close to being through as possible and finish the bottom of the hole to a flat surface. Therefore, we will process in the following order: [φ5.0 drill → flat end mill → chamfering → φ5.9 end mill → φ6 reamer]. One issue is that reamers with larger cutting edge surfaces cannot be used, which can cause the entrance to become misaligned and larger, leading to reduced yield. If there is no problem with the pilot hole being through, we can omit the machining with the flat end mill by making it a through hole. As a result, the number of cutting tools used is reduced by one, and machining time is also shortened, which helps to lower costs. [Case Study] ■ Content: Improvement of yield and cost reduction in metal processing by changing to a through hole ■ Issue: The entrance becoming misaligned and larger, causing reduced yield ■ Proposal: Make it a through hole if there is no problem with the pilot hole being through ■ Application: Cost reduction, cutting processing, machining, lathe work, precision processing *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

There is a drawing where the bottom of the counterbore φ12H7 has an R1. To process this R1, it is necessary to replace it with a different cutting tool. We will use a boring tip with a nose R, but those with an R1 or larger are not common and are prone to chatter, which increases the difficulty of processing and affects yield. Therefore, this becomes a factor in increasing the cost of machine parts. If there are no issues with the mechanism, by reducing the bottom of the counterbore φ12H7 to below R1, it will be possible to process it with a boring nose R. This will eliminate the need to change cutting tools and help suppress chatter. Therefore, it will lead to a reduction in the cost of machine parts. [Case Study] - Content: Cost reduction in metal processing by changing the corner R of the counterbore bottom - Issue: It becomes a factor in increasing the cost of machine parts as it affects yield - Proposal: Reduce the bottom of the counterbore φ12H7 to below R1 - Application: Cost reduction, cutting processing, machining, lathe work, precision processing *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

This is a machine part with a φ11 hole and a stepped section. Since machining the pin angles of the stepped section is impossible with end milling, processing with a wire EDM machine is necessary. However, the wire EDM machine takes a long time to process, resulting in high costs. If there are no mechanical issues, we will drill a φ11 hole, and by also machining pocket holes in the corners of the stepped section, we can create clearance, allowing for machining with an end mill. By eliminating the need for time-consuming wire EDM processing, we can significantly reduce processing time and achieve cost reduction for the machine part. [Case Study] ■ Content: Cost reduction in metal processing through pocket hole machining ■ Issue: Wire EDM machines incur high costs due to long processing times ■ Proposal: Machining with an end mill ■ Applications: Cost reduction, cutting processing, machining, lathe work, precision processing *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

For cylindrical machine parts where instructions for both C chamfering and R chamfering are mixed, different cutting tools are required for each type of R chamfering. Additionally, when adding a grinding allowance to the R chamfering, it becomes difficult to match the size of the surfaces, leading to concerns during work. Such drawing instructions result in increased costs due to the need for changing cutting tools and increased labor hours. If there are no issues with the use of the machine parts, unifying the instructions for C chamfering and R chamfering to C chamfering will reduce the number of cutting tools required. Furthermore, compared to R chamfering, C chamfering makes it easier to match the size of the surfaces even when adding a grinding allowance, thereby alleviating work-related concerns. Therefore, standardizing the drawing instructions to C chamfering will lead to cost reduction for the machine parts. 【Case Study】 ■ Content: Cost reduction in metal processing by changing from R chamfering to C chamfering ■ Issue: Increased costs due to the need for changing cutting tools and increased labor hours ■ Proposal: Unify the instructions for C chamfering and R chamfering to C chamfering ■ Application: Cost reduction, cutting processing, machining, lathe work, precision processing *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

In cylindrical parts with notches, the shape of the root section is an important point for the mechanical strength properties of the components. In shapes without R (radius), the physical strength becomes weak. Additionally, there is a risk of cracking occurring during the cutting process, which can lead to a deterioration in yield. To improve the mechanical strength properties of parts, it is common to use R shapes. This improves physical strength and reduces the risk of cracking during the cutting process. Therefore, the yield in production is also improved, which can ultimately lead to cost reduction. [Case Study] ■ Content: Improvement of strength properties through R shapes and cost reduction in metal processing ■ Challenge: Elimination of factors causing yield deterioration ■ Proposal: Use R shapes to enhance strength properties ■ Applications: Cost reduction, cutting processing, machining, lathe work, precision processing *For more details, please refer to the PDF materials or feel free to contact us.

• Processing Contract

For mechanical parts with inner corners that are right angles, in addition to external machining, the inside is processed using a wire-cut electrical discharge machine. The wire-cut electrical discharge machine requires a long processing time. Therefore, the cost of mechanical parts is high due to the right-angle shape of the inner corners. In cases where the inner corners of mechanical parts do not necessarily need to be right angles, a design change to R-shaped corners can be considered. This allows for a machining method where first, holes are drilled at the four corners, followed by rough machining primarily using a roughing end mill, and then finishing with a flat end mill, significantly reducing processing time and lowering costs. [Case Study] ■ Content: Cost reduction in metal processing through shape modification of inner corners ■ Challenge: The cost of mechanical parts is high due to the right-angle shape of the inner corners ■ Proposal: Design change to R-shaped corners ■ Application: Cost reduction, cutting processing, machining, lathe work, precision processing *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

In the holes of block-shaped machine parts, there may be indications for R. In this case, after drilling the hole, it is necessary to process it to R0.5 using a polished cutting tool. The tools used for R processing wear out and can no longer process the specified R, leading to increased replacement frequency, which raises the costs of consumables and labor. If there is no special design intent for the shape of the hole entrance, using a 45° chamfer or a 120° face allows the cutting tool to only require tip replacement. This reduces the labor involved in changing cutting tools and can lower processing costs. [Case Study] ■ Content: Cost reduction in metal processing by changing the hole entrance shape ■ Issue: Increased replacement frequency leading to higher consumable costs and labor ■ Proposal: By using a 45° chamfer or a 120° face, only tip replacement is needed ■ Application: Cost reduction, cutting processing, machining, lathe work, precision processing *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

In the design instructions for square mechanical parts such as plate blocks, it is often seen that the outer corners are indicated with a radius, such as 5R. In the machining of such mechanical parts, programming the R shape takes time, and it also becomes difficult to align dimensions and joints, which increases the man-hours required to stabilize quality, leading to higher costs. In the drawings of parts like plate blocks, if there are no mechanical issues, changing the outer corners to a chamfer indication such as C5 can help reduce costs. This not only simplifies programming but also allows for chamfering with a grinder, contributing to cost reduction through decreased man-hours. 【Example】 ■Content: Cost reduction in metal processing by changing the outer R to a C chamfer indication ■Issue: Increased man-hours to stabilize quality leading to higher costs ■Proposal: Change the outer corners to a chamfer indication such as C5 ■Applications: Cost reduction, cutting processing, machining, lathe work, precision processing *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

There is a machine part shaped like an L with a counterbore, but part of the counterbore overlaps with the wall. In such a shape, when performing machining, it is necessary to use a long cutting tool to avoid interference with the wall. This results in increased costs due to the use of special cutting tools and increased man-hours. If there are no particular issues with the shape design, it is possible to avoid interference of the cutting tool by providing a large radius relief along the counterbore. This can achieve cost reduction for machine parts through shortened processing time and reduced cutting tool costs. [Case Study] ■ Content: Cost reduction in metal processing through counterbore relief ■ Challenge: Increased costs due to the use of special cutting tools and increased man-hours ■ Proposal: Provide a large radius relief along the counterbore ■ Applications: Cost reduction, cutting processing, machining, lathe work, precision processing *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

There are machine parts that come in a set of two, and the bolts used are standard and the same size. However, the diameters of the drill holes and counterbores for the two parts vary. In cases like this, multiple cutting tools are required to match the diameters of the drill holes and counterbores. This leads to increased costs for the machine parts due to the increase in man-hours. If the bolts used for the parts are the same size and there are no mechanical issues, it is possible to standardize the dimensions of the drill holes and counterbores, allowing for the common use of cutting tools. This will also reduce the number of tool changes, resulting in cost reductions due to shorter processing times. 【Case Study】 ■Content: Cost reduction in metal processing through standardization of drill hole and counterbore diameters ■Issue: Increased costs for machine parts due to increased man-hours ■Proposal: Standardize the dimensions of the drill holes and counterbores to allow for common cutting tools ■Applications: Cost reduction, cutting processing, machining, lathe work, precision processing *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

In L-shaped block machine parts, drawings often indicate reliefs at the corners. However, such relief shapes with sharp corners are prone to cracking, raising concerns about strength quality. Work-related considerations can extend processing time and increase costs. When adding similar reliefs to the corners of L-shaped block machine parts, it is much more effective to use a drill to create an R-shaped relief. This leads to increased strength and prevents cracking. Additionally, alleviating work-related concerns in cutting processes shortens processing time and contributes to cost reduction. 【Case Study】 ■Content: Cost reduction in metal processing by changing the relief shape of L-shaped corners ■Issue: Increased costs due to extended processing time from work-related concerns ■Proposal: Use a drill to create R-shaped reliefs ■Applications: Cost reduction, cutting processing, machining, lathe work, precision processing *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

In the case of a mechanical part drawing with an L-shaped block configuration, where R0.2 and corner R are small and precision requirements for right angles are necessary, it cannot be finished solely with a general-purpose shoulder cutter due to the circumstances of the cutting process. This design leads to an increase in the number of processes and higher costs for the parts. As a cost-reduction strategy through design changes, incorporating a relief shape at the corners allows for machining with a general-purpose nose R chip. Additionally, in grinding processes, the R of the grinding wheel can be relieved to improve machining accuracy. Mechanical part designers can achieve cost reduction by considering a balanced design that takes into account strength design and the number of cutting processes. 【Case Study】 ■ Content: Cost reduction in metal processing through shape modification of L-shaped corners ■ Issue: Part design leading to increased processes and higher costs ■ Proposal: Incorporate a relief shape at the corners ■ Applications: Cost reduction, cutting processing, machining, lathe work, precision processing *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We are currently offering materials that explain cost reduction in cutting and polishing processes from our company, which specializes in the manufacturing of precision aluminum and stainless steel parts! We introduce 18 points, including "Cost reduction through shape changes in L-shaped corners" and "Cost reduction through reliefs in counterbores," along with drawings. Our extensive know-how in processing a wide range of fields, including semiconductor parts, food machinery, and transport components, is packed into this material. 【Contents】 ■ Cost reduction through standardization of drill hole diameters and counterbore diameters ■ Cost reduction through changes in hole entrance shapes ■ Improved strength properties through R shapes ■ Yield improvement through changes to through holes *This material can be viewed immediately via "PDF Download." Feel free to contact us with any inquiries.

• Processing Contract
• others

Our company mainly engages in precision machining. We provide products that meet our customers' needs, including precision aluminum parts and stainless steel precision parts. Please feel free to contact us with your requests. 【Sample Example】 ■Size: 150×150×150 ■Material: A6061 ■Machining Equipment: MC ■Shipping Destination: Industrial Equipment Manufacturer ■Features and Know-How: Hail processing on O-ring contact surfaces *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Contract manufacturing

Our company mainly engages in precision machining. We provide products that meet our customers' needs, including aluminum precision parts and stainless steel precision parts. Please feel free to contact us with your requests. 【Sample Example】 ■Size: 10×50×200 ■Material: SS400 ■Machining Equipment: MC ■Shipping Destination: Playground Equipment Manufacturer ■Features/Know-how: Machining with a custom ball end mill *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Contract manufacturing

We would like to introduce our factory scenery through photographs. What we prioritize is not just meeting needs, but truly creating the best products by considering the perspectives of customers and end-users who will use those products. We nurture ideas and aspirations that exceed expectations to ensure satisfaction, and as a proposal-oriented company, we value the planning stage from the very beginning. 【Management Philosophy】 ■ Reliable quality product management ■ Cost reduction innovations ■ Speedy delivery times ■ Clean environment ■ Passion for always striving for the best *For more details, please feel free to contact us.

• Processing Contract
• Contract manufacturing

We would like to introduce our office scenery through photos. In the process of manufacturing, how efficiently and smoothly we can proceed can impact the quality at completion. At our company, we are constantly incorporating new information and thoroughly establishing networks within the organization, making various efforts to connect with our customers' hearts and build trust. 【Precision Machined Products】 ■ Aluminum Precision Parts ■ Stainless Steel Precision Parts ■ Electrical Discharge Machining Parts *For more details, please feel free to contact us.

• Processing Contract
• Contract manufacturing

In the process of manufacturing, how efficiently and smoothly it can progress may also affect the quality at the time of completion. At our company, we continuously incorporate new information while thoroughly establishing internal networks, making efforts to connect with our customers' hearts and build trust. 【Our Strengths】 ■ Precision machined products that serve as a bridge to trust ■ Process management that can respond quickly ■ A production line that upholds a quality-first principle ■ Information gathering that quickly adopts new things *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Contract manufacturing