杉松産業 List of Products and Services

Our company uses unique molding machines and injection molding machines capable of handling large cores. Due to our custom-developed, customizable machines, we can mold shell mold cores suitable for large parts that would typically be outside standard specifications, as well as for castings with complex structures. If the mold size fits, there is no need to prepare a new machine, which can help reduce product costs. [Main Usage Examples] ■ Mission Cases ■ Differential Carriers ■ Agricultural Machinery Parts *For more details, please refer to the external link page or feel free to contact us.

• Processing Contract
• Contract manufacturing

We are advancing a plan to automate simple tasks associated with casting to reduce labor costs. While large domestic companies are using automated production lines for mass-produced items, they outsource production for diverse products due to lower profitability. Small businesses face challenges with the labor-intensive nature of small-batch production and cannot afford the costs, leading to delays in investment in automation. 【Processes Targeted for Robot Implementation】 ■ Operating tasks ■ Cleaning tasks ■ Release agent application tasks (once every 20-30 shots) ■ Removal from molds *For more details, please refer to the external link page or feel free to contact us.

• Processing Contract
• Contract manufacturing
• Other industrial robots

The "Shell Mold Core Manufacturing Technology" is a type of precision casting method developed for mass production using the shell mold method. It was invented in 1944 by Dr. J. Kroening in Germany. A release agent is applied to a mold heated to about 300°C, and RCS, a mixture of silica sand and resin, is blown into the mold to create a shell core (sand mold) by hardening it. This method involves pouring molten metal into the mold for casting. It is called shell mold because the mold is shaped like the shell of a bivalve. [Parts cast using the core (sand mold)] ■ Differential carrier ■ Transmission case ■ Knuckle ■ Bearing cap *For more details, please refer to the external link page or feel free to contact us.

• Processing Contract
• Contract manufacturing

The core burr removal robot automates the process using a vertical multi-joint robot. It achieves improvements in productivity and quality through labor-saving effects. It also contributes to improving the working environment and enhancing stable safety. 【Features】 ■ Capable of removing burrs from unpositioned cores ■ Burr removal lead time reduced by 30-40% ■ Control of pressing force possible with force sensors *For more details, please contact us or download the PDF for more information.

• Articulated Robot