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三協化成

EstablishmentMarch 22, 1975
capital1000Ten thousand
number of employees100
addressToyama/Takaoka-shi/3-1 Shimomukata, Fukuoka Town
phone0766-64-4000
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last updated:Oct 17, 2019
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Helpful website for extrusion molding: "Extrusion Molding Lab"

Publication of VA/VE cost reduction examples, basic knowledge of extrusion molding, and our production achievements.

The "Extrusion Molding Lab" is a website that shares our company's expertise in resin molding, from mold design to product manufacturing, backed by extensive experience. It features a wealth of content, including cost reduction examples through VA/VE, our production achievements, basic knowledge of extrusion molding, and videos of virtual factory tours. If you are looking for solutions to challenges in extrusion molding, such as quality improvement and cost reduction, please take a look. 【Highlights】 ■ Examples of cost reduction through VA/VE based on abundant practical cases and techniques ■ Clear introduction of our molding methods, technologies, and applications for our products ■ Videos of virtual factory tours and molding technologies are also available *We are currently offering materials that introduce some of the content from this website. Please check it out under "PDF Download."

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Product Example: PP Rigid Monochrome Molding

Used as a wiring cover! Excellent heat resistance, chemical resistance, and insulation properties.

Here is an example of "PP rigid single-color molding." It is used as a wiring cover and has excellent heat resistance, chemical resistance, and insulation properties. Our company supports various challenges in extrusion molding, from product planning to OEM and production transfer from other factories. Please feel free to contact us when needed. 【Example】 ■ Application: Cover ■ Material: PP ■ Precision: ±0.3 *For more details, please refer to the PDF document or feel free to contact us.

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[Product Example] Glazing Channel Two-Color Molding (PP + Elastomer)

It is used for applications that require bead materials molded in two hardness levels and colors, made from materials other than PVC!

Here is a case study of the "Glazing Channel 2-color molding (PP + Elastomer)." It is used as a panel holder at the entrance of a bathroom. It can be utilized in applications that require a two-color molding bead material made of non-PVC materials. Our company supports various extrusion molding challenges, from product planning to OEM and production transfer from other factories. Please feel free to contact us when needed. 【Case Study】 ■ Application: Glazing Channel ■ Material: PP Elastomer (TPO) ■ Precision: ±0.3 *For more details, please refer to the PDF document or feel free to contact us.

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[Product Example] Rigid Two-Color Molding Stone Pattern White

The upper layer is stone-patterned ASA, and the lower layer is rigid PVC with two-color molding! Used for ceiling materials and flat moldings.

Here is an example of "Rigid Two-Color Molding Stone Pattern White." This resin molded product closely resembles the texture of natural stone. It is used for flooring and flat moldings, with the upper layer being stone-patterned ASA and the lower layer being PVC, making it a rigid two-color molded product. Our company supports various extrusion molding challenges, from product planning to OEM and production transfer from other factories. Please feel free to contact us when needed. 【Example】 ■ Application: Cover ■ Material: ASA (stone-patterned material) PVC ■ Precision: ±0.3 ■ Processing Method: Rigid two-color molding *For more details, please refer to the PDF document or feel free to contact us.

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[Product Example] Rigid Two-Color Molding - Fin Section Phosphorescent Resin

Soft materials use phosphorescent resin! It is used in tiles and flooring as a safety measure for power outages during disasters and for nighttime safety.

Here is an example of "hard two-color molding with glow-in-the-dark resin in the fin section." In hard two-color molding, glow-in-the-dark resin is used for the soft part. It is used in tile materials and flooring as a safety measure for power outages during disasters and for nighttime safety. Our company supports various extrusion molding challenges, from product planning to OEM and production transfer from other factories. Please feel free to contact us when needed. 【Example】 ■ Application: Resin profile ■ Material: Rigid PVC, ASA resin, Soft PVC (glow-in-the-dark) ■ Precision: ±0.3 ■ Processing method: Extrusion molding, two-color molding *For more details, please refer to the PDF document or feel free to contact us.

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[Product Example] Rigid Two-Color Molding with Wood Grain Finish

Expresses excellent wood grain texture! Used in resin inner frames and decking materials.

Here is an example of "hard two-color molding with a wood grain finish." This resin expresses an excellent wood-like texture. It is used in resin inner frames and decking materials. Our company supports various extrusion molding challenges, from product planning to OEM and production transfer from other factories. Please feel free to contact us when needed. 【Example】 ■ Application: Resin profiles ■ Material: Rigid PVC, ASA resin, rigid PVC with wood powder, ABS ■ Processing method: Extrusion molding, two-color molding *For more details, please refer to the PDF document or feel free to contact us.

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[Product Example] Rigid Two-Color Molding, Stone Pattern, Black

Used for flooring and flat moldings! The upper layer is stone-patterned ASA, and the lower layer is a rigid two-color molded PVC.

Here is an example of "Rigid Two-Color Molding Stone Pattern Black." This resin molded product closely resembles the texture of natural stone. It is used for flooring and flat moldings, featuring an upper layer of stone-patterned ASA and a lower layer of PVC, making it a rigid two-color molded product. Our company supports various extrusion molding challenges, from product planning to OEM and production transfer from other factories. Please feel free to contact us when needed. 【Example】 ■ Application: Cover ■ Material: ASA (stone-patterned material) PVC ■ Precision: ±0.3 *For more details, please refer to the PDF document or feel free to contact us.

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[Product Example] Rigid Two-Color Molding Metallic

Introducing a hairline processing method that expresses a metallic appearance by drawing lines in the vertical direction, similar in thickness to human hair.

Here is an example of "Hard 2-Color Molding Metallic." We use a hairline processing method that draws lines vertically, similar to hair. This is a resin molded product that expresses a metallic appearance. Our company supports various extrusion molding challenges, from product planning to OEM and production transfer from other factories. Please feel free to contact us when needed. 【Example】 ■ Application: Resin profile ■ Material: ASA (Metallic) PVC ■ Precision: ±0.3 ■ Processing Method: Extrusion molding, 2-color molding *For more details, please refer to the PDF document or feel free to contact us.

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[Product Example] Rigid Three-Color Molding - Pink

Introducing hard three-color molding that allows for coloring resin in a range of vibrant colors, from white and black to pink!

Here is an example of "Hard 3-Color Molding Pink." By selecting materials, we can add color to the resin, ranging from white and black to bold colors like pink. Our company supports various challenges in extrusion molding, from product planning to OEM and production transfer from other factories. Please feel free to contact us when needed. 【Example】 ■ Application: Resin profiles ■ Material: Rigid PVC, ASA resin, Rigid PVC, Flexible PVC ■ Precision: ±0.3 ■ Processing Method: Extrusion molding, 3-color molding *For more details, please refer to the PDF document or feel free to contact us.

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[Product Example] Rigid Three-Color Molding Wood Grain

The material is hard PVC and ASA resin. Hard PVC and soft PVC! This is an introduction to resin molded products that express an excellent wood-like texture with a wood grain design.

Here is an example of "hard three-color molding with a wood grain finish." This is a resin molded product that expresses an excellent wood-like texture. It uses a molding method employed in resin inner frames and decking materials. Our company supports various challenges in extrusion molding, from product planning to OEM and production transfer from other factories. Please feel free to contact us when needed. 【Example】 ■ Application: Resin profile ■ Material: Rigid PVC, ASA resin, rigid PVC, flexible PVC ■ Precision: ±0.3 ■ Processing method: Extrusion molding, three-color molding *For more details, please refer to the PDF document or feel free to contact us.

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Product Example: Soft Molding with Wire

A molding method that simultaneously extrudes soft resin and wire! It can suppress the shrinkage of soft resin.

Here is an example of "soft molding with wire." By incorporating wire, the shrinkage of soft resin can be suppressed. This is a molding method that extrudes soft resin and wire simultaneously. Our company supports various challenges in extrusion molding, from product planning to OEM and production transfer from other factories. Please feel free to contact us when needed. 【Example】 ■ Application: Tight materials ■ Material: Soft PVC ■ Precision: ±0.3 ■ Processing method: Extrusion molding of soft resin *For more details, please refer to the PDF document or feel free to contact us.

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[Product Example] ASA with Rigid Wood Powder + Foamed ABS (Square Hole)

By mixing wood powder with resin, you can mold artificial wood that is close to natural wood!

Here is a case study of "ASA with hard wood powder + foamed ABS (square hole)." Compared to natural wood, it is resistant to corrosion, has less deformation and discoloration, and by mixing wood powder with resin, it is possible to mold an artificial wood that is close to natural wood. It is cost-effective as there is no need for painting. Our company supports various extrusion molding challenges, from product planning to OEM and production transfer from other factories. Please contact us if you need assistance. [Case Study] ■ Application: Resin profile ■ Material: ASA resin with wood powder, ABS resin ■ Precision: ±0.3 ■ Processing method: Extrusion molding, two-color molding *For more details, please refer to the PDF document or feel free to contact us.

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[Product Example] Hard and Soft Slit Gasket

The advantages are the reduction in assembly time, the ease of packaging bobbins, and the high drainage capability due to the drainage holes.

Here is an example of a "hard-soft slit gasket." It is used in aluminum and resin composite sash window frame materials. The advantages include reduced assembly time, ease of packaging in bobbins, and high drainage capability due to drainage holes. Our company supports various extrusion molding challenges, from product planning to OEM and production transfer from other factories. Please contact us when you need assistance. [Example] ■ Application: Gasket, tight material ■ Material: Rigid PVC, soft PVC ■ Precision: ±0.3 ■ Processing method: Extrusion molding, rigid resin *For more details, please refer to the PDF document or feel free to contact us.

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[Product Example] Soft Foam Elastomer Two-Color Molding

The shape of the mold has a higher degree of freedom compared to rubber, allowing for a wide range of shapes to be formed!

We would like to introduce a case of "Soft Foam Elastomer Two-Color Molding." This unique soft resin has rubber-like properties while allowing for the same processing methods as general plastics. The advantages of foam elastomers include the ability to add various colors, recyclability of the resin, and cost reduction through process simplification. Our company supports various extrusion molding challenges, from product planning to OEM and production transfer from other factories. Please feel free to contact us when needed. [Case Study] ■ Application: Tight Material ■ Material: TPO Foam TPO ■ Precision: ±0.3 ■ Processing Method: Extrusion Molding Soft Resin *For more details, please refer to the PDF document or feel free to contact us.

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[Product Example] Soft TPO Wood Grain Two-Color Molding

It takes into account the tactile feel and also reproduces the texture of the wood grain in its design!

Here is an example of "Soft TPO Wood Grain Two-Color Molding." It is used for pedestrian auxiliary handrails. By using elastomer resin, it takes into consideration the tactile feel and also reproduces the texture of wood grain in terms of design. Our company supports various extrusion molding challenges, from product planning to OEM and production transfer from other factories. Please feel free to contact us when needed. 【Example】 ■ Application: Cover ■ Material: TPO・TPE ■ Precision: ±0.3 ■ Processing Method: Extrusion Molding Two-Color Molding *For more details, please refer to the PDF materials or feel free to contact us.

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[Product Example] Laminate Wood Grain Rigid Two-Color Molding

High insulation entrance door, used with interior building materials! Olefin sheet and ABS resin are bonded with adhesive.

Here is an example of "Laminated Wood Grain Hard Plastic Two-Color Molding." Olefin sheets and ABS resin are bonded with adhesive. They are used in high-insulation entrance doors and interior building materials. Our company supports various challenges in extrusion molding, from product planning to OEM and production transfer from other factories. Please feel free to contact us when needed. 【Example】 ■ Application: Resin profiles ■ Material: Olefin sheets, ABS resin, TPO ■ Precision: ±0.3 ■ Processing method: Extrusion molding, three-color molding *For more details, please refer to the PDF document or feel free to contact us.

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Product Example: Bobbin Winding

After winding onto the bobbin, we wrap it with plastic wrap to prevent the soft products from slipping off.

Here is an example of "bobbin winding." We use cardboard bobbins. After winding the bobbin, we wrap it in plastic to prevent the soft products from slipping off. Our company supports various challenges in extrusion molding, from product planning to OEM and production transfer from other factories. Please feel free to contact us when needed. *For more details, please refer to the PDF materials or feel free to reach out to us.

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[Product Example] Hard and Soft Gasket Round Hole

Used for window frames! The advantages of hard and soft gaskets include high drainage performance due to the water drainage holes.

Here is an example of "hard-soft gasket with a round hole." The advantages of hard-soft gaskets include high drainage capability due to water drainage holes, and they are used in window frame materials. Our company supports various extrusion molding challenges, from product planning to OEM and production transfer from other factories. Please contact us if you need assistance. 【Example】 ■ Application: Gasket, tight material ■ Material: Rigid PVC, flexible PVC ■ Precision: ±0.3 ■ Processing method: Extrusion molding, two-color molding *For more details, please refer to the PDF document or feel free to contact us.

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Product Example: V Corner

It is used as a spacer material to fill the gaps in the flooring, inserted between the corners of the floor and the pillars.

Here is an example of the "V Corner." It is used as a spacer material that fits between the floor and the corner of the column, filling the gaps in the flooring. Our company supports various challenges in extrusion molding, from product planning to OEM and production transfer from other factories. Please contact us when you need assistance. 【Example】 ■ Application: V Corner ■ Material: Soft PVC ■ Precision: ±0.3 ■ Processing Method: Extrusion Molding of Soft Resin *For more details, please refer to the PDF document or feel free to contact us.

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[Product Example] Cylinder Cover

Molding is possible in various shapes and materials, and can accommodate up to a maximum diameter of Φ390mm!

Here is an example of a "cylinder cover." It is used as a cylinder cover for entrance doors and can be molded in various shapes and materials, accommodating up to a maximum diameter of 390mm. Our company supports various challenges in extrusion molding, from product planning to OEM and production transfer from other factories. Please feel free to contact us when needed. [Example] ■ Application: Cover ■ Material: ASA ■ Processing Method: Injection Molding *For more details, please refer to the PDF document or feel free to contact us.

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[Product Example] U-Beat Glazing Channel

It is used as a beat material that serves the role of a packing used when installing window glass.

Here is an example of the "U-shaped beat glazing channel." Also known as window glass beats, it is used as a packing material when installing window glass. Our company supports various extrusion molding challenges, from product planning to OEM and production transfer from other factories. Please feel free to contact us when needed. 【Example】 ■ Application: Tight material ■ Material: Soft PVC ■ Precision: ±0.3 ■ Processing method: Extrusion molding of soft resin *For more details, please refer to the PDF document or feel free to contact us.

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[Product Example] Soft Peel Beat (3 pieces)

One type of beat material can accommodate clearance based on the thickness of the window glass!

Here is an example of "soft release bead (3 pieces)." This product has undergone soft release processing, allowing it to accommodate clearances based on the thickness of the window glass with a single bead material. Our company supports various challenges in extrusion molding, from product planning to OEM and production transfer from other factories. Please feel free to contact us when needed. 【Example】 ■ Application: Tight material ■ Material: Soft PVC ■ Precision: ±0.3 ■ Processing method: Extrusion molding of soft resin *For more details, please refer to the PDF document or feel free to contact us.

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[Product Example] Gasket with Square Hole Processing

The advantage is the high drainage capacity due to the drainage holes! The materials used are rigid PVC and flexible PVC.

Here is an example of "Gasket with square hole processing." It is used in window frame materials, and the advantages of hard and soft gaskets include high drainage capability due to water drainage holes. Our company supports various extrusion molding challenges, from product planning to OEM and production transfer from other factories. Please feel free to contact us when needed. 【Example】 ■ Application: Gasket ■ Material: Rigid PVC, Soft PVC ■ Precision: ±0.3 ■ Processing Method: Extrusion molding, Two-color molding *For more details, please refer to the PDF document or feel free to contact us.

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[Product Example] Rigid Two-Color Molding Multi-Hollow Processing

The accuracy is ±0.3! By performing multi-hollow processing, it is possible to impart thermal insulation effects.

Here is an example of "Hard 2-color molding Multi-hollow processing." The precision is ±0.3, and the materials used are ASA and PVC. By performing multi-hollow processing, we can provide insulation effects. Our company supports various extrusion molding challenges, from product planning to OEM and production transfer from other factories. Please feel free to contact us when needed. 【Example】 ■ Application: Resin profile ■ Material: ASA PVC ■ Precision: ±0.3 ■ Processing method: Extrusion molding 2-color molding *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Contract manufacturing
  • Extrusion Machine

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[Product Example] ASA with Rigid Wood Powder + Foamed ABS

Excellent cost-effectiveness due to no need for painting! Can shape artificial wood that is close to natural wood.

Here is an example of "ASA with hard wood powder + foamed ABS." It is cost-effective as there is no need for painting, and by mixing wood powder with the resin, it is possible to mold artificial wood that is close to natural wood. Compared to natural wood, it is resistant to corrosion and has less deformation and discoloration. Our company supports various extrusion molding challenges, from product planning to OEM and production transfer from other factories. Please feel free to contact us when needed. 【Example】 ■ Application: Resin profile ■ Material: ASA resin with wood powder, ABS resin ■ Precision: ±0.3 ■ Processing method: Extrusion molding, two-color molding *For more details, please refer to the PDF materials or feel free to contact us.

  • Processing Contract
  • Contract manufacturing
  • Extrusion Machine

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[Product Example] Soft Release Beat - 2 pieces

Soft peeling processing! One type of beat material can accommodate multiple window glass thicknesses.

Here is an example of "Soft Peel Beat - 2 pieces." This product has undergone soft peeling processing and can accommodate multiple glass thicknesses with a single beat material. Our company supports various extrusion molding challenges, from product planning to OEM and production transfer from other factories. Please feel free to contact us when needed. 【Example】 ■ Application: Tight material ■ Material: Soft PVC ■ Precision: ±0.3 ■ Processing method: Extrusion molding of soft resin *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Contract manufacturing
  • Extrusion Machine

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[Product Example] Deck Concealment Material

The thickness ranges from 1 to 9 mm as standard! By selecting materials, a wide range of colors can be reproduced.

Here is an example of "deck concealment material." By selecting materials, a wide range of colors can be reproduced. It is used as a concealment material for gaps in deck materials. Our company supports various extrusion molding challenges, from product planning to OEM and production transfer from other factories. Please contact us when needed. 【Example】 ■ Application: Cover ■ Material: TPO ■ Precision: ±0.3 ■ Processing Method: Extrusion molding, two-color molding *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Contract manufacturing
  • Extrusion Machine

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【Product Example】Deck Concealment Material (End)

By selecting materials, a wide range of colors can be reproduced! It is used as a gap cover for decking materials.

Here is an example of "deck hiding material (edge)." It is used as a gap hiding material for deck materials, and by selecting the right materials, a wide range of colors can be reproduced. Our company supports various extrusion molding challenges, from product planning to OEM and production transfer from other factories. Please feel free to contact us when needed. 【Example】 ■Application: Cover ■Material: TPO ■Precision: ±0.3 ■Processing Method: Extrusion molding, two-color molding *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Contract manufacturing
  • Extrusion Machine

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Product Example: Bobbin Winding PP Band Hanging

By using PP bands, soft products are less likely to slip off compared to just using wrap!

Here is an example of "Bobbin winding and PP banding." By applying PP banding after bobbin winding, soft products are less likely to slip off compared to just using wrap. Our company supports various challenges in extrusion molding, from product planning to OEM and production transfer from other factories. Please contact us if you need assistance. 【Example】 ■ Processing Method: Special Packaging *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Contract manufacturing
  • Extrusion Machine

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[Product Example] Soft Type, Three-Color Molding, Enhanced Slidability

This is a processing method used in environments where smooth movement is required for movable parts, such as contact areas between components.

Here is an example of "Soft 3-color molding with sliding properties." This processing method is used in environments where smooth movement is required at contact points between parts and other movable components. Our company supports various challenges in extrusion molding, from product planning to OEM and production transfer from other factories. Please feel free to contact us when needed. 【Example】 ■ Application: Tight materials ■ Material: Elastomer, PP, high-sliding material PE (sliding parts) ■ Precision: ±0.3 ■ Processing method: 3-color soft extrusion molding with sliding properties *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Contract manufacturing
  • Extrusion Machine

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Extrusion molding technology "Hard 3-color resin extrusion molding" *Materials are being presented.

Utilizing different materials for the surface and base contributes to cost reduction. The use of soft resin also reduces the additional costs of tight materials.

Our company specializes in producing a single molded product using three types of resin materials through "hard three-color resin extrusion molding." We use a high-cost material with excellent design and weather resistance only for the surface layer, while utilizing a more economical material for the base, allowing for a selective use of materials. Additionally, it can be combined with soft resin, enabling reductions in material and assembly costs. 【Molding Example】 Surface Layer: 0.3mm thick wood grain hard PVC Base: Materials that ensure physical properties or recycled materials Soft Part: Soft PVC is used to provide water and air tightness *For more details, please refer to the materials available for download in PDF format. Feel free to contact us with any inquiries.

  • Extrusion Machine

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We will address the challenges from design to mass production of "resin extrusion molding"!

Are you facing any issues with resin extrusion molding? We will address all seven common challenges from design to mass production at every stage!

Are you facing any of the following issues in "resin extrusion molding"? ■ Prototypes went well, but mass production has encountered many problems... ■ Quality troubles... ■ Frequent issues with partner factories... ■ Struggling with setup changes... ■ Partner factory has gone out of business... ■ Unable to find molds that meet requirements for thin walls and lightweight... ■ Want to bring a design to life but can't do it successfully... Since our establishment in 1975, we have been a comprehensive plastic molding manufacturer that consistently handles everything from extrusion and injection molding based on plastic materials to mold manufacturing and product assembly, responding to the needs of many customers since our founding. We can assist with all your concerns, from consultations on "resin design and mold design" to "mold manufacturing," "prototyping," and "mass production." If any of the above applies to you, please feel free to consult with us! *For more details, please refer to our materials or feel free to contact us.

  • Extrusion Machine
  • Resin mold
  • Resin processing machine

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"Soft Extrusion Molding" *We are currently providing materials summarizing the flow and working time until completion.

Consistent support from mold design to product prototyping and production. Each process is also speedy. Small lots are acceptable.

Our company specializes in "soft extrusion molding" with a strength in short delivery times. We can quickly design and manufacture molds, with approximately 5 minutes for the start hole processing for wire cutting in the case of a single color, and about 2 minutes for polishing the resin flow channels, thus reducing the time to complete the product. We can accommodate materials such as soft PVC and elastomers, and co-extrusion of up to three types is possible. 【Features】 ■ Can be manufactured using materials compliant with the RoHS directive ■ Flexible response to color changes ■ Molded products are packaged in bobbin winding (rolls) or cardboard packaging (standard products) ★ We are currently offering a document summarizing the flow and estimated working time until product completion. You can view it via "PDF Download."

  • Extrusion Machine

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[Information] Flow Adjustment Method in Extrusion Molds

Aren't you adjusting the flow rate yet by machining the resin flow channels? I will explain in detail how to adjust the resin flow rate balance.

In the case of problems in irregular extrusion, a waviness phenomenon may occur. Looking at the CAE analysis diagram, it can be seen that the flow rate of the resin in the waviness area is fast, and the amount of resin flowing is large, which indicates that this phenomenon occurs. One method to adjust the resin flow balance is to change the length of the resin flow path (by modifying the internal resin flow path of the mold) or to adjust by changing the slit width of the mold. *For more details, please refer to the middle section of the page. Our company also accepts requests for extrusion mold design, prototype molding, and technical development tailored to customer needs, so please feel free to consult with us. 【Overview of Materials】 ■ Method to adjust by changing the length of the resin flow path - Adjusting the length of the die land ■ Adjustment method by changing the width (gap) of the slit - Adjusting the gap of the die land *For more details, please refer to the PDF materials or feel free to contact us.

  • Processing Contract
  • Other molds

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High mobility granting

It is possible to accommodate various cross-sectional shapes and simultaneously extrude high sliding materials in areas where sliding properties are required, imparting wear resistance and slip properties!

Our company, established in 1975, is a comprehensive plastic molding manufacturer that consistently handles everything from the production of molding processing molds to product assembly, based on plastic materials, which are the "dream materials." We can accommodate various cross-sectional shapes and simultaneously extrude high-sliding materials in areas where sliding properties are required, imparting wear resistance and sliding ability! By applying sliding materials not only to the surface but also to the base, the insertability of the shaped material is improved! High sliding property application [Materials] Base: Elastomer, PP Surface layer: Elastomer Sliding surface: High sliding material *For more details, please refer to the PDF document or feel free to contact us.

  • Extrusion Machine
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  • Other contract services

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Soft molded products, hard and soft simultaneous molded products.

Simultaneous molding of rigid resin materials and soft resin materials is possible!

Our company has been a comprehensive plastic molding manufacturer since its establishment in 1975, consistently engaged in processes ranging from extrusion and injection molding, which are based on plastic materials known as "dream materials," to the production of molding processing molds and product assembly. We are capable of simultaneous molding of rigid and flexible resin materials! Rigid and flexible two-color gaskets <Left Image> Specifications: Standard cut Features: Excellent drainage properties <Center Image> Specifications: Can be wound on a spool, standard cut <Right Image> Specifications: Wound on a spool Features: No need for adhesive at corners Excellent workability *For more details, please refer to the PDF document or feel free to contact us.

  • Extrusion Machine
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  • Processing Contract

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Rigid resin extruded profile

Extruded products are designed and processed in-house, allowing us to flexibly accommodate various cross-sectional shapes!

Extruded products are designed and processed in-house, allowing for flexible adaptation to various cross-sectional shapes. We can manufacture using three types of materials simultaneously, tailored to specific applications. 【Materials】 Surface: Rigid PVC / ASA resin Base: Rigid PVC Soft: Soft PVC We can produce wood grain and metallic finishes through three-color molding (simultaneous molding of three types of materials). - For wood grain, both quarter-sawn and flat-sawn options are available. - By using low linear expansion materials, we minimize expansion and contraction. *For more details, please contact us or download the PDF for more information.

  • others

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Sankyo Kasei Co., Ltd. Company Introduction

We provide products that contribute to our customers' everyday lives.

Our company has been a comprehensive plastic molding manufacturer since its establishment in 1975, primarily focusing on extrusion and injection molding based on plastic materials, which are the "materials of dreams." We consistently handle everything from the production of molding processing molds to product assembly. Although our products are not often seen directly by customers, we adapt flexibly to societal needs such as safety, environment, and comfort, transforming into various forms to provide products that contribute to the everyday lives of our customers in areas like housing, home appliances, and transportation. Moving forward, we will continue to provide high value-added products and services that meet customer needs, based on the philosophy of the Sankyo Tateyama Group, with a sophisticated high-production system and excellent quality. 【Business Activities】 ■ Various gaskets for construction and hard/soft irregular extrusion molded products ■ Injection molded products and rubber extrusion molded products ■ Contract research and development services *For more details, please refer to the PDF document or feel free to contact us.

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[Information] Easy-to-understand Extrusion Molding

Free materials that provide a clear overview of technical information related to extrusion molding!

Extrusion molding is a process where softened material is pushed into a mold to create a shape. The continuously extruded material results in molded products that have the same shape regardless of where they are cut, similar to Kintaro candy. This document presents the functions and work details of each piece of equipment in a way that is easy to understand at a glance. It also provides detailed information about the required skills. 【Contents】 ■ Features of extrusion molding ■ Overview of molding ■ Required skills ■ Applications *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Case Study] General Exterior Products (Various Parts)

It is possible to mold parts of various shapes for the entire exterior.

At Sankyo Kasei Co., Ltd., injection molded parts are used in exterior products, including carports. Various shapes of parts can be molded, such as corner caps, roof bolt caps, and rain gutter mounting components. 【Products Used】 ■ Injection Molded Parts Plastic heated to a softening temperature is injected under pressure into a mold, filling it to form the desired shape. We also accommodate small lot production of a wide variety of products. Our injection molding machines include hydraulic, electric, and hybrid types, with a total of 18 machines ranging from 15t to 180t in production capacity. *For more details, please contact us or download the PDF materials for further information.

  • plastic
  • Plastic Mould
  • Resin mold

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[Case Study] Decking Material (Exterior)

We will introduce examples of the introduction of extruded resin materials used in "decking materials."

At Sankyo Kasei Co., Ltd., extruded resin materials are used for floors such as balconies. The surface layer incorporates wood powder to recreate a warm and soft wooden texture. By using resin materials for "decking," there is no need for concerns about corrosion or the hassle of painting, and maintenance is easy due to minimal discoloration and deformation of the floorboards. [Products Used] ■ Decking It is possible to simultaneously mold the resin of the surface layer and the base layer. To accommodate outdoor use, a weather-resistant resin is used for the surface layer. *For more details, please contact us or download the PDF materials for review.

  • Resin mold
  • Resin processing machine
  • others

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[Case Study] Pedestrian Assistance Handrail (Exterior)

We will introduce examples of the implementation of "pedestrian assistance handrails" that consider tactile sensation and design.

At Sankyo Kasei Co., Ltd., soft resin materials are used for pedestrian auxiliary handrails. An elastomer resin that considers the tactile feel is utilized, and the design also reproduces the texture of wood grain patterns. Pedestrian auxiliary handrails that support movement and passage in entrance approaches are essential not only for the elderly but also for small children. 【Products Used】 ■ Soft Resin Extruded Materials These are compatible with the extrusion of elastomer resins. It is possible to apply wood grain patterns to the surface and incorporate antibacterial agents. There are four color variations available, allowing you to choose your preferred design and color. *For more details, please contact us or download the PDF materials to view.

  • Resin mold
  • Resin processing machine
  • others

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[Case Study] Resin Gate with Wood Powder (Exterior)

By using wood powder-containing rigid resin extruded materials, it achieves the warmth and soft texture of wood.

At Sankyo Kasei Co., Ltd., hard resin profiles containing wood powder are used for resin gates. While maintaining the necessary strength, they provide a warm feeling of wood and a soft texture. 【Products Used】 ■ Hard resin extruded profiles with wood powder The extrusion products are designed and processed in-house, allowing for flexible adaptation to various cross-sectional shapes. It is also possible to manufacture according to applications, such as extruding three types of materials simultaneously. Simultaneous molding of resin containing wood powder in the surface layer and the resin in the base layer is possible. There are four color variations available for you to choose from. *For more details, please contact us or download the PDF materials for review.

  • Resin mold
  • others

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[Case Study] Entrance and Exterior (Residential)

We will introduce decoration techniques that enhance and beautifully finish resin materials.

The entrance doors and interior fittings use components that laminate wood-patterned sheets onto resin profiles. By decorating the resin profiles, we can unify the product image down to the finest details, achieving a cohesive and beautiful finish. 【Technologies Used】 ■Appearance Decoration Technology We possess manufacturing technology that laminates wood-patterned sheets onto resin components. This "decoration technology" allows for embellishments such as laminated sheets, wood grain patterns, and metallic finishes. *For more details, please contact us or download the PDF materials for further information.

  • Resin processing machine
  • others

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[Case Study] Resin Interior Windows (Residential)

We will introduce examples of the installation of "resin inner windows," which are recommended for insulation and soundproofing.

The components of resin interior windows require multi-color options that are easy to coordinate with various rooms. We produce three wood grain colors that have the texture of wood and two simple monochrome colors used in resin interior windows. 【Products Used】 ■ Rigid Resin Extruded Materials We handle everything from mold design to processing in-house for extruded products, allowing for flexible responses to various cross-sectional shapes. We can also manufacture materials tailored to applications, such as extruding three types of materials simultaneously. ■ Soft Molded Products and Rigid-Soft Simultaneous Molded Products (Glazing Gaskets) Simultaneous molding of rigid resin materials and soft resin materials is possible. ■ Injection Molded Parts (such as rollers) Plastic heated to a softening temperature is injected under pressure into a mold, filling it to form the shape. We also accommodate small lot production of various types. *For more details, please contact us or download the PDF materials for review.

  • Resin mold
  • Composite Materials
  • aluminum

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