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The power system uses round crimp terminals that require removing screws for wiring. During this process, it is possible to accidentally drop a screw due to unforeseen circumstances. For those who have done wiring work, this is a common occurrence. At Mizuno Denso, we take precautions by covering components with holes, such as power supplies and amplifiers, before wiring, as shown in the photo. Dust and fragments of cables inevitably appear. For any task that raises concerns, we ensure to remove these before proceeding with production. [Features] ■ Wiring is done with precautions taken for components with holes, such as power supplies and amplifiers. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe gender ratio at Mizuno Denso is 6:4, with more women. Furthermore, 70% of the wiring work is done by women. It may be that delicate wiring of thin lines, which involves less heavy lifting, is suited for women who are more meticulous. They are also skilled at wiring in narrow spaces, such as with sequencers and two-tier terminal blocks. Additionally, they use lifters to reduce physical strain. The hydraulic system raises and lowers the workbench to allow for optimal posture during wiring. This makes it easier to check the wiring in hard-to-see lower areas, resulting in fewer wiring mistakes. [Features] - Lifters are used to reduce physical strain - Wiring in hard-to-see lower areas can be properly checked, leading to fewer wiring mistakes *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationControl panels often complete wiring between components within the box. However, in reality, they are combined with the machine, leading to a lot of external wiring. Many control panels are designed without considering the space for the incoming wires at that time. Mizuno Denso's control panels are designed to leave as much space as possible inside the panel. Inside the duct, the ground wire is clearly placed at the back, with power lines above it, and the signal lines are wired as far apart as possible. This design also makes it easier for additional work to be done on-site. [Features] - Our control panels are designed to leave as much space as possible inside the panel. - The design makes it easy to carry out additional work on-site. *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationThe control panel is used with the cover closed. It is rare to open it while in operation. Please take a moment to open your company's control panel. Are there any shortcuts taken in the wiring that is not visible? Mizuno Denso pays attention to wiring even in places that are not visible. Of course, we also strive to ensure that the wiring does not put a strain on the cables. 【Features】 ■ Mizuno Denso's wiring pays attention to even the invisible areas. ■ Wiring that does not put a strain on the cables. *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationMizuno Denso's control panels are designed with consideration for the subsequent processes. For parts without specific customer requirements and those with high flexibility, we create them with the subsequent processes in mind. The integration with machines and external wiring work on-site is often carried out by parties other than Mizuno Denso. It is conceivable that other companies can perform these tasks more quickly and without hesitation, thereby shortening the construction period. To facilitate additional work, we attach labels to equipment seals and ducts. Mizuno Denso is chosen by customers precisely because we are experienced in manufacturing control panels. [Features] ■ Parts with high flexibility are created with consideration for subsequent processes ■ Labels are attached to equipment seals and ducts to make additional work easier *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationCustomers using large control panels often require significant power for transportation, conveyance, and conveyor lines. The 200SQ in the photo can be created and wired with ease. Conversely, specialized staff can crimp fine wires of about 0.3mm using ferrule terminals. If you have any difficulties in creating control panels, please feel free to consult us. 【Features】 ■ The 200SQ can be created and wired with ease. ■ Specialized staff can crimp fine wires of about 0.3mm using ferrule terminals. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe also wire ultra-large control panels, which are rare even on a national level. Loading and unloading from trucks is done indoors using twin hoists (1.4t x 2 units). Once inside the factory, there is no worry about rain or wind. The factory is equipped with air conditioning, resulting in a low employee turnover rate. By having employees work for a long time, we have been able to cultivate many skilled workers who can be entrusted with tasks confidently. 【Features】 ■ Wiring of ultra-large control panels, which are rare even on a national level ■ Loading and unloading from trucks is done indoors using twin hoists *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationOur company handles various control panels, including mass production control panels (semiconductor transport control panels, machine tool control panels, distribution boards, and power distribution panels), large control panels (plant control panels, large conveyor line control panels, and various testing equipment control panels), among others. We also have a track record of producing control panels for requests from various government agencies (infrastructure-related), as well as for storage batteries, batteries, and transport equipment. In the summer of 2022, we opened a new second factory. With over 90 employees, we have established a system that can respond to a greater number of requests. Whether it's large control panels or mass production control panels in multiple lots, please consult us for projects that may be difficult for other companies to handle. 【Business Activities】 ◆ Large Control Panel Manufacturing We can handle projects exceeding 10 meters that are difficult for other companies to manage. ◆ Mass Production Control Panel Manufacturing We accommodate the production of mass production control panels in multiple lots ranging from 10 to 100 units. ◆ Harness Processing With equipment and staff that enhance productivity, we can produce over 100,000 units per month. ◆ Design and Maintenance We handle everything from sheet metal and electrical design of control panels to software design for PLCs. We also provide services for PLC updates, on-site replacement of motors and servos, and inspection work. *For more details, please feel free to contact us.
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Free membership registrationOur company manufactures control panels for plant systems, large conveyor line control panels, and various testing equipment control panels. The factory is equipped with facilities for transporting deliveries, such as twin hoist cranes, which are well-suited for large control panels. We can also lift control panels on the scale of 10 meters. Our one-stop system, which handles everything from production to shipping, has earned us strong trust from many customers across various industries. 【Features】 ■ Extensive production experience with control panels for testing machine manufacturers that operate large motors, as well as large control panels that centrally control multiple motors. ■ Well-equipped with facilities for large control panels, including twin hoist cranes. ■ A one-stop system that manages everything from production to shipping. *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationWe manufacture control panels for plant systems, large conveyor line control panels, and various testing equipment control panels. Our factory is well-equipped with facilities for transporting deliveries, including twin hoist cranes, suitable for large control panels. We can also lift control panels on the scale of 10 meters. Our one-stop system, from manufacturing to shipping, has earned us strong trust from many customers across various industries. 【Features】 - Extensive manufacturing experience in control panels for testing machine manufacturers that operate large motors, as well as large control panels that centrally control multiple motors. - Well-equipped facilities for large control panels, including twin hoist cranes. - A one-stop system that handles everything from manufacturing to shipping. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationOur company is capable of producing mass production control panels (semiconductor transport control panels, machine tool control panels, distribution boards, and power distribution boards) for large orders ranging from 10 to 100 units. We are fully equipped with facilities such as cable cutting machines, electric automatic crimping machines, tube printers, and nameplate printers, allowing us to handle the production of necessary wiring and cable processing for control panels in-house. We will respond reliably and flexibly to various customer requests, including delivery times and high quality. 【Features】 ■ Capable of producing mass production control panels for large orders ranging from 10 to 100 units ■ Fully equipped with facilities such as cable cutting machines, electric automatic crimping machines, tube printers, and nameplate printers ■ In-house production of necessary wiring and cable processing for control panels *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationOur company can provide comprehensive support from hardware to software design. We can handle the design of new control panel sheet metal and electrical drawings, PLC, touch panel software design, as well as on-site trial operation and adjustments. We have numerous achievements in distribution boards, conveyor lines, and testing machines. We also accommodate designs that are difficult for other companies, so please feel free to contact us. 【Equipment】 ■ ECAD (4 licenses) ■ Unidraft (2 licenses) ■ AUTO CAD (2 licenses) *For more details, please feel free to contact us.
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Free membership registrationWe would like to introduce our design and maintenance services. We offer design of new control panel sheet metal and electrical drawings, software design for PLCs and touch panels, and can conduct trial operation adjustments on-site. In maintenance, we handle PLC updates, motor and servo replacement work, regular repairs of existing equipment (cleaning inside control panels, checking screw tightness, and verifying voltage and current values), and gas inspections (valve maintenance and checks). We have numerous achievements in equipment maintenance within major companies. 【Features】 ■ Design of new control panel sheet metal and electrical drawings, software design for PLCs and touch panels, and the ability to conduct trial operation adjustments on-site. ■ Support for PLC updates, motor and servo replacement work, regular repairs of existing equipment, and gas inspections. ■ Numerous achievements in equipment maintenance within major companies. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce the harness processing we conduct at our company. Our factory is equipped with four casting machines, four marking tube machines, one 3D bending machine, and one 2D bending machine, allowing us to produce over 100,000 units per month. We can handle processing for wire diameters ranging from 0.18 to 325 SQ, and we also offer special crimping (MOLEX, AMP, JST, JAE, Harding, HRS, HONDA, PHOENIX, WAGO). 【Features】 ■ Capability to produce over 100,000 units per month ■ Processing for wire diameters from 0.18 to 325 SQ ■ Special crimping (MOLEX, AMP, JST, JAE, Harding, HRS, HONDA, PHOENIX, WAGO) available *For more details, please refer to the PDF document or feel free to contact us.
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