マルサン木型製作所 List of Products and Services

There are various methods for producing aluminum cast prototypes. Each method has its own advantages and disadvantages, and I believe the method is chosen based on the requirements. Among these, common disadvantages of aluminum castings using sand casting include: - Rough surface finish - Poor dimensional accuracy However, Marusan's wooden mold aluminum castings do not have these disadvantages and can take advantage of the benefits of sand casting. For more details, please refer to the catalog. If you have never used sand casting and have any concerns, please feel free to consult with us.

• Prototype Services
• aluminum

This course is a lecture by our company's advisor, aimed at deepening the knowledge of mid-career engineers who are already active in the field regarding the development and design of products using aluminum. Starting from June 17, the course will consist of four sessions where participants can learn a wide range of practical theories and knowledge from the basics. The lectures will be conducted online, so those involved in the manufacturing industry related to aluminum or engineers are encouraged to participate actively. You can apply here: https://forms.zohopublic.com/marusank/form/Untitled2/formperma/F-BmTAOwjMFMcNArGAVRuf3tjSYWhjsJtUJmYjzjx9g You can download the flyer from "Download Catalog."

• Technical Seminar
• aluminum
• Prototype Services

The "Aluminum Die Casting Wooden Mold" is our unique wooden mold that achieves high dimensional accuracy and a smoother casting surface closer to die casting. It can accommodate products that were previously made through pressing and forging, including large and complex shapes. Additionally, it can achieve a smooth surface roughness comparable to die-cast products and can meet dimensional accuracy that is difficult to achieve with conventional sand casting. 【Features】 ■ High dimensional accuracy due to high-precision wooden molds ■ Smoother casting surface closer to die casting ■ Capable of accommodating products that were previously made through pressing and forging, including large and complex shapes ■ Can produce prototypes to small lot mass production ■ Supports thin-walled designs, with a minimum thickness of 1.5mm *For more details, please refer to the PDF document or feel free to contact us.

• Mold Design
• Prototype Services
• Contract manufacturing

Do you have any concerns about the "quality" of prototype development and mass production? CASE 1: When developing prototype aluminum cast products, I want to evaluate them with a quality closer to mass production. CASE 2: I want to address the processed areas with a black skin finish. CASE 3: The dimensional accuracy is difficult to achieve with general sand casting. Our company is pursuing "sand-cast aluminum products with precision closer to die casting." We can achieve a smooth surface roughness comparable to die-cast products and can accommodate dimensional accuracy that is difficult with general sand casting. [Features] - Achieved Rz29.24 and Ra7.009 for surface roughness - Capable of handling products with strict tolerances - Achieved a minimum thickness of 1.5mm - Proven track record of integrated production of pressing and forging *For more details, please refer to the PDF document or feel free to contact us.

• Mold Design
• Prototype Services
• Contract manufacturing

Do you have any of these concerns regarding "design" for prototype development and mass production? CASE 1: I want to immediately request the production of aluminum parts, but I only have drawings or physical samples that are still in the consideration stage. CASE 2: The deadline is tight, and there is no time to create a 3D model. CASE 3: I want to prototype and mass-produce aluminum castings, but it's cumbersome to create drawings for both. CASE 4: I lack knowledge in manufacturing and don't know how to proceed. Our company has operators who are well-versed in wooden patterns and sand casting, ready to provide the best proposals. Even if you only have incomplete data or drawings at the consideration stage, we can create 3D data and manufacture products, even if you only have physical samples like replacement parts and drawings. 【Features】 ■ We have a proven track record of creating data from paper drawings and 2D designs. ■ Proposals from various angles, including cost, delivery time, and shape. ■ Even without 3D models, we can create from physical samples and paper drawings. *For more details, please refer to the PDF document or feel free to contact us.

• Mold Design
• Prototype Services
• Contract manufacturing

Do you have any of these concerns in aluminum parts prototype development? CASE 1: For small lot production of less than 500 units per year, the cost does not justify creating a mold. CASE 2: The mold has been discarded, but we need to manufacture again. CASE 3: We want to consistently carry out prototype development and small lot production of aluminum parts. Our company provides comprehensive support from design to machining, and we can handle everything from prototypes of fewer than 10 units to small lot production of around 500 units. [Features] ■ Expertise in prototypes and small lot production - We create process FMEAs and manage lots. - We provide consistent support from a single prototype to small lot production of 500 units. ■ Cost advantages with reduced initial investment - We use aluminum die-casting wooden molds for high-precision sand casting in small lot production. ■ Small lot production is done at our factory in Vietnam - We can achieve the same quality in small lot production as in our domestic factories. *For more details, please refer to the PDF document or feel free to contact us.

• Mold Design
• Prototype Services
• Contract manufacturing

Our company manufactures "aluminum die-cast wooden molds" that achieve precision close to die casting, capable of handling everything from prototypes to small lot production. We can accommodate products ranging from small 50mm squares to large 1000mm squares. Additionally, we offer design services, and our operators, who are well-versed in wooden molds and sand casting, will provide suitable proposals, so please feel free to contact us with your requests. 【Our Strengths】 ■ Quality Control ■ Delivery Capability ■ Small Lot Production Support ■ Design Capability *For more details, please feel free to contact us.

• Other molds
• Mold Design