東レエンジニアリング D ソリューションズ List of Products and Services

The "TONOPS berth reservation system" is a mechanism for reserving the use of berths (loading and unloading areas) where trucks load and unload goods at logistics warehouses and factories in advance. By reducing waiting times, it alleviates the burden on drivers, transport companies, logistics warehouses, and nearby residents. It also enables compliance with regulations for shippers (revised logistics efficiency law). Since the times when loading and unloading will occur are known in advance, it becomes easier to plan operations, contributing to reduced loading times and improved operational efficiency. 【Features】 ■ A simple and easy-to-use service with straightforward reservations and no unnecessary functions. ■ Flexible customization to meet the needs of user companies, including system integration. ■ Reasonable pricing allows for immediate operation start with a cloud service. ■ Support for PoC (proof of concept) and implementation assistance is also available, providing flexibility and peace of mind. *For more details, please download the PDF or feel free to contact us.

• Other production management systems

"TONOPS Logistics" is a solution that enables the integration of information aimed at optimizing logistics, such as shipment management and delivery management. By utilizing image recognition in inbound and outbound operations, it achieves the prevention of work errors, reduction of task dependency, and alleviation of workload. Tasks that were previously performed while checking documents like delivery notes can now be conducted on a tablet, allowing for real-time data management. [Features] ■ Shipment Management - Management of shipments using image recognition (prevention of incorrect shipments) - Efficiency improvement in picking operations within the warehouse ■ Delivery Management - Optimization proposals for deliveries (detailed condition settings are possible) *For more details, please refer to the PDF document or feel free to contact us.

• Other production management systems

The "TONOPS Scheduler" is a solution that automatically formulates production plans based on order data, taking into account the availability of resources, on an hourly basis. The automatically generated planning data can be modified using Drag & Drop operations on a Gantt chart. It can also be displayed as a dispatch planning table for the field, in addition to the Gantt chart format. 【Features】 ■ Utilizes a production scheduler to automatically formulate production plans ■ Manages plans and actual results, visualizing the progress of processes ■ Enhanced MRP functionality linked with the production scheduler 【Solving these issues】 ■ Relying on the intuition and skills of veteran workers ■ Difficulty in understanding the progress of processes ■ Challenges in inventory control based on plans *For more details, please refer to the PDF document or feel free to contact us.

• Production Management System

Our company supports customers in solving their challenges from the formulation of concepts, proposing optimal solutions using advanced technologies such as AI and data science. Focusing on manufacturing management support systems, we assist with production and process management, traceability, data visualization, and optimization. By utilizing the data we manage, we conduct Big Data analysis and predictions using AI technology, leading to business improvements and further automation of operations. 【Five Steps from Hearing to Operational Follow-up】 ■STEP 1: Hearing ■STEP 2: Proposal ■STEP 3: Verification ■STEP 4: Development ■STEP 5: Operation *For more details, please refer to the PDF document or feel free to contact us.

• Production Management System

"TONOPS" is a semi-package production management system born from a wealth of implementation experience. By leveraging our extensive track record and know-how, we offer detailed and flexible customization to propose systems that match our customers' challenges and needs. We also have abundant experience in collaborating with various production plants and automation equipment, and we excel in building systems that integrate hardware and software, enabling total coordination of manufacturing sites. In recent years, we have also been working on proposals for IoT and Big Data analysis solutions combined with production management systems. *For more details, please refer to the PDF materials or feel free to contact us. (We are currently offering case studies on effective utilization available for PDF download.)

• Production Management System
• Other production management systems

<System Points> ◆ Achieves automation of planning tasks, reducing the workload of operators. ◆ Flexibly responds to interrupt orders and changes in plans. ◆ Learns from accumulated performance data, achieving higher accuracy the more it is used. 　　　 ーーーーーーーー※Case study materials available※－－－－－－－ー

• Production Scheduler
• Purchasing Management System
• Production Management System

<System Points> ◆ Real-time monitoring of equipment operating status and collection of performance data. ◆ Control of various parameters and operation management based on recipes. ◆ Management of other tasks such as warehouse operations, inspection and packaging, and shipping. ーーーーーーーー※Case study materials available※－－－－－－－ー

• Production Management System
• Production Scheduler
• Other production management systems

We would like to introduce a case study of the implementation of the "TONOPS Scheduler" for Semiconductor Manufacturing Company A. Traditionally, production planning and operations were managed by on-site managers using a whiteboard. This has been transformed into an electronic instruction board. As a result, the automatic planning of efficient production schedules and the communication of instructions to workers have been made easier, significantly reducing the burden of management tasks. By optimizing production planning through the system for what was thought to be an unchangeable manual production process, we were able to achieve the original goal of diverse production and improved productivity. [Case Study] ■ Product Implemented: TONOPS Scheduler ■ Client: Semiconductor Manufacturing Company A *For more details, please refer to the PDF document or feel free to contact us.

• Production Management System
• Production Scheduler
• Other production management systems

We would like to introduce a case study of the implementation of the "TONOPS Scheduler" for Company B in the materials processing industry. Traditionally, production planning tasks were performed manually by workers, requiring significant time and effort. By systematizing these tasks, we achieved a substantial reduction in labor hours. Additionally, the system flexibly accommodates sudden changes in plans and multi-product production. Furthermore, we have realized a paperless environment by utilizing tablets, significantly reducing confirmation tasks that relied on paper and phone calls. The Gantt chart screen displays actual results alongside the planned schedule, allowing for real-time monitoring of production status at a glance. [Case Study] ■ Implemented Product: TONOPS Scheduler ■ Client: Company B in the materials processing industry *For more details, please refer to the PDF document or feel free to contact us.

• Production Management System
• Production Scheduler
• Other production management systems

We will introduce a case study of the implementation of the "Fiber Factory Operation Management System." It enables real-time operation management and the collection of performance data. It manages recipes and controls various parameters as needed. Additionally, it can support "warehouse operations management" through the control of unmanned transport vehicles and integration with automated warehouses, as well as "inspection and packaging management" and "shipping management." [Case Study] ■ Equipment Integration and Data Collection - Real-time operation management and performance data collection are achieved. - Recipes are managed, and various parameters are controlled as needed. *For more details, please refer to the PDF materials or feel free to contact us.

• Production Management System
• Production Scheduler
• Other production management systems

The "TONOPS Scheduler" is a production management system that enables the operation of a PDCA cycle for planning, material arrangement, manufacturing, performance management, and process improvement (learning), supporting efficient on-site operations through integration with our strength, MES. We have case studies demonstrating contributions to productivity improvement, such as "reducing labor hours (-2 personnel per line) in semiconductor manufacturing" and "reducing on-site load and improving efficiency through automated scheduling and visualization of production results in the materials processing industry." This production scheduler can accommodate both process and machining systems and can be customized to meet our customers' specific requests. [Case Studies] ■ Semiconductor Manufacturing: Optimization and visualization of production planning ■ Materials Processing Industry: Automation of production planning tasks *For more details, please refer to the PDF materials or feel free to contact us.

• Production Scheduler

<System Points> - Enables centralized management of data from parts arrival to product shipment - Prevents human errors such as missed tasks and skipped processes - Achieves high-precision traceability and allows for rapid data disclosure *For more details, please refer to the PDF document or feel free to contact us. (Case studies on effective utilization are currently available for download as a PDF.)

• Production Management System
• Other production management systems
• Process Control System