三洋熱工業 List of Products and Services

The "STC-1200-HS" is a high-speed high-temperature cartridge heater that reaches 1200°C in about 150 seconds from room temperature. If it takes a long time to reach high temperatures, it significantly affects processing time and production volume. This product reaches high temperatures in a very short time, contributing to increased speed in thermal processing and improved productivity. We are confident that it will perform at its best under harsh conditions and bring satisfaction to everyone. Additionally, we handle various high-temperature heaters, so please feel free to contact us if you have any concerns. 【Features】 ■ Usable at ultra-high temperatures of 1,200°C ■ Reaches 1200°C in about 150 seconds ■ Contributes to shortening processing time and improving productivity *For more details, please visit our website or feel free to contact us.

• Other heaters

Sanyo Thermal Industry's new product, the "Panel Type Heater for High Tensile Material Heating Furnace," specializes in the heat treatment of "high tensile materials," which have been gaining attention in the automotive and various other fields in recent years. The maximum operating temperature of the panel heater is "900°C." Additionally, since individual temperature adjustments for each heater are possible, it can accommodate flexible heating tailored to the materials and processes in each channel. We also offer a "Cartridge Type" that allows for temperature control with three circuits. 【Specifications】 ■ Maximum operating temperature: 900°C ■ Power density: 4.8W/cm² (Heating section 1096.2mm) ■ Insulation resistance: 10MΩ or more (DC500V megger / at the time of shipment) ■ Dielectric strength: 1500V for 1 minute or 1800V for 1 second (at the time of shipment) ■ Sensors and controllers need to be prepared separately *For more details, please refer to the PDF document or feel free to contact us.

• others

We would like to introduce our "Heaters for High-Strength Material Heating Furnaces." Temperature control is achieved through PID control using a current output type temperature controller in combination with a thyristor or solid-state relay. Each of the three circuits can be controlled for temperature. Additionally, we offer "Panel Type" and "Cartridge Type" heaters with a maximum operating temperature of 900°C. 【Specifications】 ■ Power Consumption: Rated ±10% ■ Insulation Resistance: 10MΩ or more (DC500V megger / at the time of shipment) ■ Dielectric Strength: 1500V for 1 minute or 1800V for 1 second (at the time of shipment) *For more details, please refer to the PDF document or feel free to contact us.

• others

The "Ultra High Temperature Heater" for heating furnaces is a heater that can withstand internal temperatures of up to 1200°C. It can also be used in heating furnaces for high-tensile materials. Due to its high heat resistance, it is durable and does not degrade easily at temperatures around 1000°C. With a single pipe, it can freely control the temperature of three circuits, allowing for the possibility of firing only a part of the base material. It can also be bent and has excellent seismic resistance and mechanical strength. 【Features】 ■ Internal heater temperature: MAX 1200°C ■ Economical due to high thermal efficiency and long lifespan ■ Temperature control for three circuits with a single pipe ■ Temperature distribution adjustment is also possible ■ Capable of bending processing ■ Superior seismic resistance and mechanical strength compared to ceramic heaters *For more details, please download the PDF or feel free to contact us.

• Other heaters

The "Ultra High Temperature Heater" manufactured and sold by Sanyo Thermal Industry can withstand furnace temperatures up to 1250°C. We have developed a heater for furnaces that can endure temperatures above 1000°C, which could only be achieved with ceramics before. 【Do you have any of these problems?】 ■ Ceramics break or chip easily, leading to frequent replacements… ■ They are heavy, making it difficult to reduce weight… ■ They require transformers, taking up space… Our ultra high temperature heater is highly heat-resistant, making it durable and long-lasting at temperatures around 1000°C. Additionally, unlike ceramics, it does not require a transformer, allowing for space-saving in factories. *For more details, please download the PDF or feel free to contact us.

• Other heaters

The "STC-1100" is a next-generation heater that fundamentally reexamines the possibilities for quality improvement and approaches the ideal of electric heaters with new ideas. We have developed the STC-type cartridge heater, which can be used at ultra-high temperatures of 1,100°C (heater surface temperature). We are confident that it will fully demonstrate its capabilities under harsh conditions and will be appreciated by everyone. 【Features】 ■ Usable at ultra-high temperatures of 1,100°C (heater surface temperature) ■ Demonstrates performance under harsh conditions *For more details, please refer to the external link or feel free to contact us.

• Other heaters

Our "Heaters for Vacuum Chambers" are custom-made. We offer four types of pipe materials as standard specifications: AH-1, SUS310S, Incoloy 800, and Inconel 600. When considering your order, please specify the voltage, power, and dimensions (such as round or square) of the shape. We will provide a quote along with the drawings. 【Features】 ■ Custom-made ■ For vacuum chambers ■ Four types of pipe materials available *For more details, please refer to the external link or feel free to contact us.

• Other heaters

We offer lead-protected cartridge heaters with excellent bending resistance. To prevent disconnection accidents, we connect the insulated twisted wire at the tip of the lead pin and compress a metal sleeve that covers the connection part in a columnar shape along the axis of the column. By fixing the lead wire within the protective member and also securing it at the end of the sheath pipe, we have achieved bending resistance. 【Specifications】 ■ Power consumption: Rated ±10% ■ Insulation resistance: 10MΩ or more (DC500V megger / at the time of shipment) ■ Dielectric strength: 1500V for 1 minute or 1800V for 1 second (at the time of shipment), etc. *For more details, please feel free to contact us.

• Heat exchanger

Introducing the block temperature sensor ("PF1/8 screw mount type") developed by Sanyo Thermal Industry. 【Specifications】 ■ Type: J (IC), K (CA) ■ Class: 0.75 class ■ Sheath outer diameter: φ4.8 ■ Sheath material: SUS316 ■ Thermal contact: Non-ground type *For more details, please refer to the PDF document or feel free to contact us.

• Sensors

Introducing the heat diffusion type "Cleaning Heater" developed by Sanyo Thermal Industry. The heater is designed with a heat diffusion layer inside to ensure uniform surface temperature, making it difficult for carbon deposits to accumulate. 【Features】 ■ Structure that makes it difficult for carbon deposits to accumulate ■ Approximately 100mm non-heating area provided under the plug and flange ■ Easy removal of the heater ■ Lifespan is several times to 10 times longer compared to conventional heaters *For more details, please refer to the PDF document or feel free to contact us.

• Other heaters

Introducing the rectangular "Cartridge Heater" developed by Sanyo Thermal Industry. 【Features】 ■ Cartridge Heater ■ Good adhesion (crimping) ■ High thermal efficiency *For more details, please refer to the PDF materials or feel free to contact us.

• Other heaters

Introducing the 'Cartridge Heater' for hot runners developed by Sanyo Thermal Industry. 【Features】 ■ Since the twisted wire is directly extended from inside the heater, the wiring space can be minimized. *For more details, please refer to the PDF document or feel free to contact us.

• Other heaters

Introducing the "Temperature Sensor" for blocks developed by Sanyo Thermal Industries. 【Specifications】 ■ Type: J (IC), K (CA) ■ Class: 0.75 class ■ Sheath outer diameter: φ3.2 ■ Sheath material: SUS316 ■ Thermal contact: Non-ground type *For more details, please refer to the PDF document or feel free to contact us.

• Sensors

This is the 'Band Heater (Snap Lock Type)' for nozzles developed by Sanyo Thermal Industry. 【Features】 ■ It can reduce the size of the escape hole on the mold side. *For more details, please refer to the PDF document or feel free to contact us.

• Heating device

This is the 'band heater (screw type)' for nozzles developed by Sanyo Thermal Industry. Please refer to the catalog for dimensions and specifications! *For more details, please refer to the PDF materials or feel free to contact us.

• Heating device

This is a seamless "flat heater" developed by Sanyo Thermal Industry, which eliminates any possibility of short circuits between terminals by enclosing the terminal section within a cap. The design has been carefully considered in terms of materials and structure to prevent dangers such as fires caused by leaks and shorts. 【Features】 ■ By enclosing the terminal section within the cap, there is no possibility of short circuits between terminals. ■ Unlike conventional plate heaters, it has no seams, preventing the absorption of oil and release agents into the heater (seamless type). ■ The heater has an exceptionally long lifespan. ■ It can withstand high temperatures (surface temperature 450°C [SS]) because it does not use mica plates (uses magnesia). *For more details, please refer to the PDF document or feel free to contact us.

• Heating device

This is a sheath-type "thermocouple" developed by Sanyo Thermal Industry. Please refer to the catalog for dimension diagrams and specifications! *For more details, please refer to the PDF document or feel free to contact us.

• Heating device

This is a temperature distribution-efficient aluminum cast "Nozzle Heater" developed by Sanyo Thermal Industry. 【Features】 ■ Good temperature distribution ■ Power consumption: Rated ±10% ■ Insulation resistance: Over 10MΩ ■ Dielectric strength: 600V for 1 minute *For more details, please refer to the PDF document or feel free to contact us.

• Other heaters

This is the Hi-Watt uniform heat type "Nozzle Heater" developed by Sanyo Thermal Industry. It is possible to increase the electrical capacity by approximately 60% compared to conventional band heaters for nozzles. 【Features】 ■ Approximately 60% increase in electrical capacity (compared to conventional band heaters for nozzles) ■ Maximum operating temperature of the heater: 350℃ ■ Lead wire heat resistance temperature: 180℃ *For more details, please refer to the PDF document or feel free to contact us.

• Other heaters

This is the "band sensor" for nozzles developed by Sanyo Thermal Industry. Please refer to the catalog for dimensions and specifications! *For more details, please download the PDF or feel free to contact us.

• Thermometer

This is a screw-mounted "temperature sensor" developed by Sanyo Thermal Industries. [Features] ■ Usable at temperatures up to 350℃ *For more details, please download the PDF or feel free to contact us.

• Thermometer

This is the Hi-Watt type "Cartridge Heater" developed by Sanyo Thermal Industry. [Features] ■ Capable of rapid heating ■ Increases productivity *For more details, please download the PDF or feel free to contact us.

• Heat exchanger

The STS-1100 is a heater that features a coil-shaped heating wire running through the center of a metal pipe, filled with high-purity MgO around it, and is fully integrated through compression processing. It can be used at an internal temperature of 1,100°C. It is capable of bending processing and has excellent seismic resistance and mechanical strength. 【Features】 ■ Usable at an internal temperature of 1,100°C ■ High thermal efficiency and economical ■ Easy to control with high temperature accuracy ■ Adjustable temperature distribution ■ Capable of bending processing ■ Excellent seismic resistance and mechanical strength *For more details, please refer to the external link or feel free to contact us.

• Other heaters

By using the "Ultra High Temperature Heater" manufactured and sold by Sanyo Thermal Industry, it is possible to operate in environments up to 1200°C, which conventional products cannot withstand, even at temperatures exceeding 1000°C. 【Do you have any of these concerns?】 ■ I want to fire only a specific area... ■ I want to perform heat treatment on large items... ■ I want to ensure proper firing even for complex shapes... Our ultra high temperature heater is made of special metal pipes and is highly heat-resistant, making it durable and less prone to degradation at temperatures around 1000°C. Additionally, it does not require a transformer, enabling space-saving in factories. *For more details, please download the PDF or feel free to contact us.

• Other heaters