伊東商会 List of Products and Services

【Table of Contents】 - Reasons for the Need to Utilize IT - Example 1 of MES Utilization: Identifying Bottleneck Processes - Example 2 of MES Utilization: Promoting Small-Batch Production of Various Products - How to Promote IT Utilization: Decision-Making Based on Data from MES Utilization 【Recommended for Those Facing the Following Challenges】 - Want to improve production efficiency on the shop floor but are unable to implement measures due to lack of understanding of the current situation. - Workers on the shop floor are creating daily reports on paper, but it's unclear whether the collected data is accurate. - The task of transcribing daily reports into Excel or management systems is time-consuming, leaving no time to engage in data analysis. *Currently Implementing Trial Introductions* If you are considering the introduction of MES, please feel free to contact us.

• Production Management System
• Other production management systems
• Injection Molding Machine

As we have transitioned from mass production of a few varieties to a mainstream era of small-batch production of many varieties and variable production, are you facing the following challenges? - The production process has become more complex, making it difficult to grasp production status based solely on the intuition of the site. - It is challenging to reduce inventory levels and shorten lead times due to small-batch and variable production. - It is difficult to advance lot size reduction at the appropriate timing and quantity. Utilizing digital tools is one effective means of understanding the production status of complex processes like small-batch and variable production. A "Manufacturing Execution System (MES)" that visualizes the operational status of manufacturing equipment is one of the effective tools for solving common challenges when advancing small-batch production. With a Manufacturing Execution System (MES), you can "connect to PLCs and servers to collect equipment data and visualize the operational status of equipment across the entire factory." Now, let’s introduce some examples of how to advance "small-batch production" using a Manufacturing Execution System (MES).

• Production Management System
• Other production management systems
• Other core systems

■Recommended for the following individuals! - Customers in the automotive and plastics industries (processing, assembly, and manufacturing) - Medium to large enterprises ■Features Creating a roadmap for visualizing the manufacturing site and implementing MES is challenging. → With ProManage Cloud, you can start small with equipment monitoring and gradually introduce MES functionalities! Setting up IT infrastructure takes time and money. → ProManage Cloud is a cloud-based MES, so there are no costs for on-premise server installation or maintenance! There is a limited budget available for smart factory initiatives. → ProManage Cloud offers an affordable subscription price, and it can be implemented starting from just one piece of equipment on a monthly basis! Concerned about return on investment? → There are cases where ROI has been achieved in as little as one week after implementation. We recommend starting with a small scope for equipment visualization. Want to implement an MES from a reliable company? → ProManage has over 300 implementation cases, primarily in Europe. When implementing in Japan, our company will support you with MES utilization methods and language aspects. *Free dashboard demo currently available!

• Other production management systems
• Injection Molding Machine
• Production Management System

■Recommended for the following individuals! - Customers in the automotive and plastic industries (processing, assembly, and manufacturing) - Medium to large enterprises ■Features Visualizing the manufacturing site and creating a roadmap for MES implementation can be challenging. → With ProManage Cloud, you can start small with equipment monitoring and gradually introduce MES functionalities! Setting up IT infrastructure takes time and money. → ProManage Cloud is a cloud-based MES, so there are no costs for on-premise server installation or maintenance! There is little budget available for smart factory initiatives. → ProManage Cloud offers an affordable subscription price, allowing implementation starting from just one piece of equipment, with terms as short as one month! Concerned about return on investment? → There are cases where ROI has been achieved in as little as one week after implementation. We recommend starting with a small scope for equipment visualization. Want to implement an MES from a reliable company? → ProManage has a track record of over 300 implementations, primarily in Europe. When implementing ProManage Cloud in Japan, our company will support you with MES utilization methods and language aspects.

• Other production management systems
• Injection Molding Machine
• Production Management System

We would like to introduce the solution business of Ito Shokai. Before proposing solutions, we start by clarifying the issues at hand. We offer a wealth of solutions ranging from actuators to the MES domain, tailored to the challenges of our customers, combining ideas from both products and people. Our ITO members, who come from diverse backgrounds and nationalities, support the resolution of customer challenges and the creation of new value. **Features of Ito Shokai's Solution Business** - Emphasis on clarifying issues - Abundant solutions from actuators to the MES domain - Implementation starts with PoC and small-scale projects - Members with diverse backgrounds *For more details, please refer to the PDF document or feel free to contact us.*

• Other industrial robots
• Production Management System
• Other machine elements

■Recommended for the following individuals! - Customers in the automotive and plastics industries (processing, assembly, and manufacturing) - Medium to large enterprises ■Features Creating a roadmap for visualizing the manufacturing site and implementing MES is challenging. → With ProManage Cloud, you can start small with equipment monitoring and gradually introduce MES functions! It takes time and money to establish IT infrastructure. → ProManage Cloud is a cloud-based MES, so there are no costs for on-premises server installation or maintenance! There is little budget available for smart factory initiatives. → ProManage Cloud offers an affordable subscription price, with implementation possible starting from just one piece of equipment on a monthly basis! Concerned about return on investment? → There are cases where ROI has been achieved in as little as one week after implementation. We recommend starting with a small scope for visualizing equipment. Want to implement MES from a reliable company? → ProManage has over 300 implementation cases, primarily in Europe. When implementing in Japan, our company will support you with MES utilization methods and language aspects. *Free dashboard demo currently available!

• Other production management systems
• Injection Molding Machine
• Production Management System

This is a palletizing package system that utilizes the characteristics of the Yaskawa Electric collaborative robot (HC20DTP), which has a payload of 20kg and a reach of 1700mm. 【Features】 - Compact palletizing without safety fences - Supports a high payload of 20kg and stacking heights up to 1900mm - Easy operation with a button switch

• Transport and handling robots
• Other industrial robots

"Automation Studio(TM) P7" is a hydraulic, electrical, and pneumatic circuit design and simulation software that can improve the design and development process. It allows for circuit modifications and redesigns, enabling verification through simulation, which makes it possible to create a more suitable version before producing a prototype. As a result, it significantly reduces the time and costs associated with design and development. We would like to introduce the 10 basic functions of "Automation Studio(TM)" through videos! *Please refer to "More Information" for the links to each video. 1: Library Interface 2: Easy Circuit Diagram Creation 3: Dynamic Measuring Instruments 4: Plotter and Data Export 5: Catalog Manager 6: Troubleshooting 7: Hydraulic/Electric (IEC) 8: Ladder Diagram 9: Sequence Diagram 10: Automatic Design of Manifold Blocks [For more information about Automation Studio(TM), click here] https://www.itnet.co.jp/lp/automation-studio/

• Other CAD related software

We would like to introduce a demo video of "Automation Studio(TM)", a circuit design simulation software essential for the development of construction and agricultural machinery! When choosing design software, the intuitive feel for design and simulation is important. Automation Studio(TM) comes with a library of circuits that comply with international standards, allowing for intuitive operation and design. Additionally, you can immediately simulate the completed circuit diagram. It is also easy to graph the measurement values from the simulation or replace components with those from any manufacturer. Please take a look at our introduction video (approximately 7 minutes) covering hydraulic, pneumatic, and electrical circuits, circuit diagram creation and simulation, plotter and data export, and catalog manager! [For more details about Automation Studio(TM), click here] https://www.itnet.co.jp/lp/automation-studio/ If you have any questions, please feel free to contact us.

• Other CAD related software

【Yaskawa Electric Collaborative Robot MOTOMAN-HC10DT Hand-Carry Type】 ▶ It has the flexibility to be easily moved and set up. - Can be used not only with 200V but also with 100V power supply (optional) - Mounted on a cart that can be pushed manually ▶ Even beginners can easily teach the robot. ▶ It safely stops while minimizing impact even when in contact with humans. We have summarized the features of this collaborative robot in a video. Please take a look!

• Assembly robot
• Welding robot
• Transport and handling robots

I want to promote digital transformation (DX) in the manufacturing site. However, "I can't envision how to utilize the data..." "I have the data, but I'm not able to use it effectively..." Many people may have such concerns, right? In this article, for those considering how to utilize the collected and accumulated data, I will introduce a case study on identifying issues in job shop processes using data from the Manufacturing Execution System (MES).

• Production Management System

Reasons to Choose Impulse 01 Responds to diverse challenges and data analysis needs on-site 02 Full support from data analysis to model operation 03 Easily create and operate machine learning models with auto-modeling features 04 Over 21,000 models operated for more than 100 companies

• Business Intelligence and Data Analysis
• Database
• Other information systems

From the time when it was surprising for each person to have a mobile phone, we have now entered an era where having a camera on a mobile phone and using a smartphone that can be operated with just one screen has become completely normal. Amidst the remarkably rapid pace of technological innovation, various industries are focusing on "digital transformation." In the manufacturing sector, there is a need for flexible responses to various environmental changes such as "the arrival of an era where products do not sell," "diversification of customer needs," "labor shortages," and "the impact of COVID-19." To address this, "digital transformation in manufacturing" is essential to build a manufacturing system that is resilient to change through the digitalization of the manufacturing industry. In this article, we will explain key points for advancing digital transformation in manufacturing, including "clarifying objectives and goals," "starting small," and "combining visualization and response."

• Production Management System

Itoh Shokai exhibited at the "5th Smart Factory EXPO 2021," held from January 20 (Wednesday) to January 22 (Friday) at Tokyo Big Sight, Aomi Exhibition Hall, along with the concurrently held "Smart Factory EXPO 2021 Online Exhibition." Although this exhibition was held under a state of emergency, we participated while implementing thorough COVID-19 safety measures based on guidelines from the government, local authorities, and the exhibition industry. We would like to introduce the scenes from the Smart Factory EXPO 2021 held at Tokyo Big Sight, Aomi Exhibition Hall, and the concurrently held online exhibition.

• Production Management System

Three Features of the Manufacturing Execution System ProManage MES [Feature 1: It can be implemented with a small start!] Depending on the factory's situation and budget, the system can be flexibly implemented with only the necessary functions at the right timing. Additionally, with the release of the cloud version of ProManage in February 2021, it has become more affordable to start small. [Feature 2: It is a management-oriented, overall optimization system!] This system is in line with the Industry 4.0 concept, with many successful implementations in Europe, including Germany. Based on international standards (ISA-95 and ISO22400), it allows for smooth data integration between factories and with overseas ERP systems. [Feature 3: It supports the establishment of a resilient manufacturing system!] This system quickly responds to various external changes such as the COVID-19 pandemic and digitalization, while maintaining and strengthening the improvements in QCD that have been pursued in Japanese manufacturing for many years.

• Other production management systems
• Injection Molding Machine
• Production Management System

"Automation Studio(TM) P7" is a hydraulic, electrical, and pneumatic circuit design and simulation software that can improve the design and development process. It allows for circuit modifications and redesigns, enabling verification through simulation, which makes it possible to create a more suitable version before producing a prototype. As a result, it significantly reduces the time and costs associated with design and development. 【Features】 ■ Easy circuit design ■ Circuit simulation capability ■ 3D visualization simulation capability ■ Troubleshooting function 【New Features! Characteristics of the Latest Version P7】 ■ Manifold block function that greatly shortens design man-hours ■ Enhanced troubleshooting function ■ Newly added and updated manufacturer catalogs

• Other CAD related software

The "IHI Piece Picking System" realizes the automation and labor-saving of picking operations and supports over 1 million SKUs without the need for a master. It can handle items that were previously unrecognizable by conventional technology, such as transparent packages, items with surfaces that reflect light, and irregular shapes, eliminating the need for SKU (item shape, etc.) registration. No additional learning is required, and teaching tasks for the robot are unnecessary. 【Features】 ■ Designed to support over 1 million SKUs ■ Reduced object recognition time ■ Less affected by environmental changes due to natural light or dimming *For more details, please refer to the PDF materials or feel free to contact us.

• Other industrial robots