技研株式会社、株式会社GKM List of Products and Services

The "Residual Thread Removal Device Standard Type GYC-ST" is a device that excels in safety, operability, cutting performance, and functionality. It can cut residual threads along with the paper tube, ensuring reliable separation. This automates the manual cutting process, contributing to improved safety. With the expandable chuck, it can accommodate a variety of products without changing setups, and an option is available for use with a 100V power supply. 【Features】 ■ Estimated processing time is 15 seconds per unit (for a residual thread length of 5mm) ■ Cutting length can be adjusted with a single touch ■ Immediate cutting stop is possible via door opening detection or emergency stop button operation ■ Available for provision at a price in the range of 1 million yen (excluding tax) *For more details, please feel free to contact us.

• Separation device

The "Residual Thread Removal Device High-Performance Type GYC-HS" is a device that excels in safety, operability, cutting ability, and functionality. It automates manual cutting operations, allowing for the safe separation of residual threads and paper tubes. Since it can cut only the thread without damaging the bobbin, it enables the reuse of paper tubes. With the residual thread quantity detection sensor, the cutting start position can be automatically set according to the amount of residual thread, achieving a reduction in cutting time. High-speed cutting is possible at approximately 15 seconds per unit (for a residual thread length of 20mm). 【Features】 ■ The estimated processing time for a residual thread length of 160mm is 20 seconds per unit. ■ All-electric design achieves airless operation and energy savings. ■ Easy setup changes allow for compatibility with a variety of products. ■ It can cut only the thread without damaging the bobbin. *For more details, please feel free to contact us.

• Separation device

Introduction of the Robot Loader "GRL-20-K" The robot's free positioning and posture enable the compactness of surrounding equipment and the space-saving of the overall layout. This has also made it possible to reduce the overall costs during equipment installation. Additionally, with a slim design, the overall height is significantly reduced compared to conventional gantries. By limiting the movable range of the robot's first axis and minimizing hazardous areas, it can be installed with the same footprint as traditional gantry loaders. *For more details, please refer to the PDF materials or feel free to contact us.

• Transport and handling robots

The "Robot Loader" is a device installed above machine tools that quickly and accurately performs operations such as transporting, placing, and retrieving workpieces. By simultaneously handling the inbound and outbound transport of workpieces and the transfer between manufacturing processes, it achieves efficiency. Additionally, since it runs above the machine tools, it improves the operability of the machines and helps save floor space. 【Features】 ■ Realizes a flexible and multifunctional robot loader ■ By leveraging the freedom of the robot, it achieves compactness of surrounding devices and space-saving overall layout ■ Significantly reduces overall height compared to conventional gantry loaders with a slim design ■ Enables suitable position correction tailored to workpieces through collaboration with vision systems ■ Allows for high-precision work, minimizing human errors that occur in production environments *For more details, please refer to the related links or feel free to contact us.

• Other conveying machines

This product is a device that can automatically cut and remove leftover threads from paper tubes and bobbins. By automating the processing of leftover threads, which poses many risks to operators, our device improves work efficiency and implements measures against occupational accidents. By changing the setup of the paper tube chuck head, it can accommodate various sizes of paper tubes and bobbins. 【Features】 - It does not damage paper tubes or bobbins, allowing for reuse and consideration for the environment. - Fully electric design prioritizing operator safety. - Airless operation eliminates the need for pneumatic construction. - Equipped with a retry function to remove leftover threads without leaving any behind due to cutting failures. - Capable of high-speed operation with a cycle time of about 10 seconds (for leftover thread lengths of 20mm or less and standard threads). *For more details, please refer to the related links or feel free to contact us.

• Textile Processing Machinery

The "Post-Processing Equipment" refers to the subsequent process line that handles the extruded shapes from the extruder. We can respond in detail to customer requests regarding line cycles, a variety of products, yield rates, scratch prevention measures, and more. There are no standard machines; everything is custom-made. Please feel free to contact us when you need assistance. 【Features】 ■ Processes a variety of aluminum and copper shapes extruded from the extruder ■ Capable of responding in detail to customer requests ■ No standard machines; everything is custom-made *For more details, please refer to the related links or feel free to contact us.

• Other conveying machines

The "Robot Loader" is a device installed above machine tools that quickly and accurately performs operations such as transporting, placing, and retrieving workpieces. By simultaneously handling the inbound and outbound transportation of workpieces and the manufacturing process, it achieves efficiency. Additionally, since it runs above the machine tools, it improves the operability of the machines and helps save floor space. 【Features】 ■ Realizes a flexible and multifunctional robot loader ■ By utilizing the freedom of the robot, it achieves compactness of surrounding devices and space-saving overall layout ■ Significantly reduces overall height compared to conventional gantry loaders with a slim design ■ Enables suitable position correction for workpieces in conjunction with a vision system ■ Allows for high-precision work, minimizing human errors that occur in production environments *For more details, please refer to the related links or feel free to contact us.

• Other conveying machines

The "gantry loader" is a device installed above machine tools that quickly and accurately performs operations such as transporting, positioning, and retrieving workpieces. By simultaneously handling the inbound and outbound transport of workpieces and the manufacturing process, it achieves efficiency. Additionally, since it runs above the machine tools, it improves the operability of the machines and helps save floor space. 【Features】 ■ The hand section is electric (standard) ■ It does not use any air equipment, resulting in high energy-saving effects ■ Suitable for cases with short travel strokes or frequent use of air equipment in the hand section ■ The arm shift (Y-axis) function significantly shortens installation time and can absorb deviations in travel stop positions due to temperature changes with the temperature correction function *For more details, please refer to the related links or feel free to contact us.

• Other conveying machines

The "Gantry Loader" is a device installed above machine tools that quickly and accurately performs operations such as transporting, placing, and retrieving workpieces. By simultaneously handling the inbound and outbound transport of workpieces and the manufacturing process, efficiency is achieved. Additionally, since it runs above the machine tools, it enhances the operability of the machines and contributes to space-saving on the floor. 【Features】 - Simplified maintenance due to cable-free design of the running part - Achieves high-speed operation with low noise - Capable of long stroke (100m) for the running part - The handling part is electric (standard), completely eliminating the use of air equipment, resulting in high energy-saving effects - Flexible response to line reconfiguration, extension, and carrier addition - Significant reduction in installation time due to arm shift (Y-axis) function, and the ability to absorb deviations in running stop positions caused by temperature changes through temperature correction function *For more details, please refer to the related links or feel free to contact us.

• Other conveying machines

The "rear equipment" refers to the post-processing line that handles the extruded shapes from the extruder. Our company responds to customer requests in detail regarding line cycles, yield rates, scratch prevention measures, and more. Utilizing the know-how cultivated both domestically and internationally, we ensure the reliable transportation of a wide variety of aluminum and copper shapes. Additionally, we offer a loader-type "loading device" that is among the fastest in the industry. It can load quickly, reliably, and without issues, and it also boasts exceptional durability. 【Example of Line Configuration (Partial)】 ■ Initial Table ■ Runout Table ■ Cooling Table (Upper and Lower Cooling Fans) ■ Stretcher Table ■ Storage Table ■ Saw Charge Table (Package Type) etc. *For more details, please refer to the PDF materials or feel free to contact us.

• Other conveying machines

We would like to introduce our robot transport loader device, the 'GRL-25-Y'. With the robot's free positioning and posture, we have achieved compactness of surrounding devices and space-saving overall layout. This has also made it possible to reduce the overall costs during equipment installation. Additionally, with a slim design, we have significantly reduced the overall height compared to conventional gantries. By limiting the movable range of the robot's first axis, we can minimize hazardous areas, allowing installation with the same footprint as traditional gantry loaders. 【Features】 ■ Realizes a flexible and multifunctional robot loader ■ Achieves compactness of surrounding devices and space-saving overall layout by utilizing the robot's degrees of freedom ■ Significantly reduces overall height compared to conventional gantry loaders with a slim design ■ Enables suitable position correction according to the workpiece in collaboration with a vision system ■ Allows for high-precision work, minimizing human errors that occur in production environments *For more details, please refer to the PDF materials or feel free to contact us.

• Transport and handling robots

We would like to introduce our robot loader, the 'GRL-25-Y'. With the robot's free positioning and posture, we have achieved compactness of surrounding equipment and space-saving overall layout. This has also made it possible to reduce the overall costs during equipment installation. Additionally, the slim design significantly reduces the overall height compared to conventional gantries. By limiting the movable range of the robot's first axis and minimizing hazardous areas, it can be installed in the same footprint as traditional gantry loaders. 【Features】 ■ Realizes a flexible and multifunctional robot loader ■ Achieves compactness of surrounding equipment and space-saving overall layout by utilizing the robot's degrees of freedom ■ Significantly reduces overall height compared to conventional gantry loaders with a slim design ■ Enables suitable position correction according to the workpiece in collaboration with a vision system ■ Allows for high-precision work, minimizing human errors that occur in production environments *For more details, please refer to the PDF document or feel free to contact us.

• Transport and handling robots

At Giken Corporation, we leverage over 50 years of experience and achievements in the automotive and industrial machinery sectors to provide full-turn support from the design to manufacturing and installation of EV-related equipment. We already have a track record of delivering the following assembly, inspection, and transport equipment for EV lines: 【Assembly Equipment for EV Batteries】 - Laminated Cell Tab Lead Assembly Equipment - Cell Stacking Equipment 【Transport Equipment】 - Transport Conveyor - Transport Loader - Robot Picking 【Inspection Equipment】 - Current Measurement We are committed to fully supporting our customers from new development. If you are considering or consulting about the introduction of labor-saving and efficiency-enhancing equipment, please feel free to contact us. We aim to create products that are needed by everyone.

• Transport and handling robots
• Other industrial robots

Giken Co., Ltd.'s "Test Piece Cutting Machine" is a device that automates the cutting process of test pieces, which has previously been done manually. By automating the previously manual processing, it improves precision and safety, allowing the freed-up resources to be allocated to other tasks, thereby achieving greater operational efficiency. Additionally, by using offline teaching software, 3D demo operations can be performed before processing. 【Features】 ■ Improved cutting precision and safety ■ Achieves work efficiency (allows for other tasks to be performed) ■ 3D demo operations possible before processing using offline teaching software (fastSUITE Edition2) ■ Adoption of 3D models makes it easy for anyone to understand the processing shape ■ Customizable processing angles and speeds by employing a multi-joint robot ■ Ultrasonic cutting minimizes the generation of chips ■ Easy to add varieties, suitable for small-batch, multi-variety production For more details, please contact us.

• Plastic processing machines (cutting and rolling)

The "Puller" is a device used in the aluminum extrusion process that grips the aluminum profiles extruded from the extruder and guides the profiles while applying appropriate tension. By adopting a wire pulling method that does not mount a drive system or electrical components on the carrier body, we have achieved a lightweight carrier, enabling the fastest high-speed retraction in the country. Additionally, the wire rope pulling method minimizes the impact of vibrations on the profiles. 【Features】 ■ Adopts a wire pulling method using a servo motor ■ Employs a micro-movement multi-claw structure, capable of handling various profile extrusions ■ Designed with excellent environmental resistance against water and dust ■ Reduces maintenance burden by minimizing consumable parts ■ In addition to standard models, offers large pullers and double pullers in the lineup For more details, please contact us.

• Other processing machines

The "Automatic Panel Processing Device" is a machine that can automatically perform scribing, drilling, and cutting on resin panels. By reading the barcode attached to the resin panel, it is possible to display the pre-registered product and processing data on a monitor. Everything from positioning the panel to transporting it to the processing robot, tool changes, and panel discharge is done automatically. It can perform a series of operations using the same tool for both round and square hole processing, and the grinder used for cutting the panel's outer shape can also automatically change tools. Additionally, processing is done under a dust collection cover, which helps reduce the scattering of chips. 【Features】 ■ It can display pre-registered product and processing data on a monitor from the barcode. ■ It is possible to perform a series of operations using the same tool for both round and square hole processing. ■ Processing is done under a dust collection cover, reducing the scattering of chips. ■ The grinder can also automatically change tools. *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

The "XT500S1/700S1" is a parallel kinematic machine (PKM) that can process five surfaces in a single setup, significantly reducing dimensional errors caused by setup changes. By incorporating high-rigidity roller screws and temperature compensation functions in each axis, it achieves high precision in roundness. 【Features】 ■ Dramatically improves processing efficiency ■ Equipped with high-rigidity roller screws and temperature compensation functions in each axis ■ Achieves high precision in positioning and repeatability ■ Complies with NAS standards ■ Capable of high-speed positioning even with small motors ■ Capable of processing various long parts ■ Enables large-scale auxiliary processing by adding travel and lifting functions ■ Realization of digital twin with Senit simulation software (under development) *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

The "XT500S1/700S1" is a parallel kinematic machine (PKM) that can process five surfaces in a single setup, significantly reducing dimensional errors caused by setup changes. By incorporating high-rigidity roller screws and temperature compensation functions in each axis, it achieves high precision in roundness. 【Features】 ■ Dramatically improves processing efficiency ■ Equipped with high-rigidity roller screws and temperature compensation functions in each axis ■ Achieves high precision in positioning and repeatability ■ Complies with NAS standards ■ Capable of high-speed positioning even with small motors ■ Capable of processing various long parts ■ Enables large-scale supplementary processing by adding travel and lifting functions ■ Realization of digital twin using Senit simulation software (under development) *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

The "XT500S1/700S1" is a parallel kinematic machine (PKM) that can process five surfaces in a single setup, significantly reducing dimensional errors caused by setup changes. By incorporating high-rigidity roller screws and temperature compensation functions in each axis, it achieves high precision in roundness. 【Features】 ■ Dramatically improves processing efficiency ■ Equipped with high-rigidity roller screws and temperature compensation functions in each axis ■ Achieves high precision in positioning and repeatability ■ Complies with NAS standards ■ Enables high-speed positioning even with small motors ■ Capable of processing various long parts ■ Allows for large supplementary processing by adding traveling and lifting functions ■ Realization of digital twin using Senit simulation software (in development) *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

Are you experiencing increased burdens on workers due to cuts from using cutters, repetitive strain injuries from repeated tasks, or burns from heat cutting when processing leftover thread on paper tubes and bobbins? Our "Automatic Thread Removal Device" can automatically cut and remove leftover thread from paper tubes and bobbins. By automating the thread removal process, which poses many risks to workers, our device improves work efficiency and enhances safety measures against occupational accidents. It has been widely adopted in the textile industry and has received positive feedback. 【Features】 - Does not damage paper tubes or bobbins, allowing for reuse and being environmentally friendly - Fully electric design prioritizing worker safety - Airless operation eliminates the need for pneumatic construction - Equipped with a retry function to ensure no leftover thread due to cutting failures - Capable of high-speed operation with a cycle time of about 10 seconds (for leftover thread lengths of 20mm or less and standard thread) - Can accommodate various sizes of paper tubes and bobbins by changing the paper tube chuck head Please refer to the video in the middle of the page. *We can conduct cutting tests on target workpieces with our demo machine, so please feel free to consult us. We can also provide proposals for other cutting methods and fully automated lines that include transportation. For more details, please contact us using the inquiry button below.

• Textile Processing Machinery

Senitt Japan Co., Ltd. is engaged in contract development. As a group of experts in digital factories, we provide customized development of additional features tailored to the needs of each industry. Through our solutions and the technologies we utilize, we offer significant added value to our customers in Japan's manufacturing sector, supporting improvements in production efficiency and quality. 【Services】 ■ Offline programming education ■ Support for global expansion ■ Operation help desk & consulting services *For more details, please refer to the PDF document or feel free to contact us.

• Other contract services

"fastSUITE Edition2" is a 3D simulation software that enables the simultaneous realization of advanced and delicate process verification. It is equipped with features that allow for smooth optimization of the entire factory and line processing while setting and verifying detailed processing attributes for individual work cells. With full-screen 3D display, it is possible to visualize and verify everything from detailed production preparation processes to the entire manufacturing process! [Features] ■ Technology-oriented and intelligent skills ■ Compatibility with real machines, digital twin ■ Openness and neutrality ■ Low cost and high functionality ■ User-friendly interface *For more details, please refer to the PDF document or feel free to contact us.

• Other operation management software

Our company's "Automatic Yarn Residue Removal Device" is a machine that can automatically cut and remove yarn left on paper tubes and bobbins, and it is widely adopted in the textile industry. Are you currently handling the yarn left on paper tubes and bobbins manually with a cutter knife or similar tools? By automating the yarn residue processing, you can improve cycle times, enhance safety measures, and optimize yield for bobbin reuse. Please refer to the video in the middle of the page. 【Features】 - Does not damage paper tubes or bobbins, improving rotation frequency - Enhanced safety through full electrification - No need for airless pressure construction - Retry function available for cutting failures - Capable of high-speed operation with a cycle time of about 15 seconds (for normal yarn with a winding thickness of 20mm or less) - Cycle time can be shortened by automatically setting the cutting start position based on the detected winding diameter - Supports various sizes of paper tubes and bobbins with easy setup changes - Cutting tests can be conducted with our demo machine *We can also suggest other cutting methods. For more details, please feel free to contact us using the inquiry button below.

• Textile Processing Machinery

Our company's parallel link machine (PKM) 'XT500S1/700S1' can process five surfaces in a single setup, significantly reducing dimensional errors caused by setup changes. By incorporating high-rigidity roller screws and temperature compensation functions in each axis, we have achieved high precision roundness. 【Features】 ■ Dramatically improved processing efficiency ■ High-rigidity roller screws and temperature compensation functions in each axis ■ High precision positioning and repeatability ■ Compliant with NAS standards ■ High-speed positioning operation possible with small motors ■ Capable of processing various long parts ■ Large-scale supplementary processing made possible by adding travel and lifting functions ■ Realization of digital twin using Zenit simulation software (under development) *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

Our company's Parallel Link Machine (PKM) 'XT500S1/700S1' can process five sides in a single setup, significantly reducing dimensional errors caused by setup changes. By incorporating high-rigidity roller screws and temperature compensation functions in each axis, we have achieved high precision roundness. 【Features】 - Dramatically improved processing efficiency - High-rigidity roller screws and temperature compensation functions in each axis - Achieves high precision positioning and repeatability - Compliant with NAS standards - High-speed positioning operations possible even with small motors - Capable of processing various long parts - Large-scale supplementary processing possible by adding traveling and lifting functions - Realization of digital twin with Zenit simulation software (under development) *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

Our company's cable-less gantry loader utilizes cable-less communication using light (optical data transmission device), achieving higher speed, lower noise, and improvements in productivity and maintenance! We have realized faster operation and simplified maintenance. It can accommodate flexible loader beam extensions and carrier additions, control via NC devices, airless operation with motorized hands, and hand changers. Additionally, the incorporation of a temperature correction function ensures stable stopping positions, solving the issue of work position shifts caused by temperature changes. With the cable-less design, we achieve overall improvements in productivity and cost reduction. 【Benefits of Cable-less Design】 ・ ・Higher speed & lower noise ・Improved maintenance due to cable-less operation ・Significant reduction in running costs by minimizing the need for parts replacement such as cables ・Easy extension of loader beams and addition of carriers due to line layout changes *We also offer gantry loaders with cable wiring specifications (with cables). *For more details, please refer to the PDF or feel free to contact us.

• Other conveying machines

The "XT500S1/700S1" can process five surfaces in a single setup, significantly reducing dimensional errors caused by setup changes and enabling the pursuit of high productivity. Additionally, by reducing the number of setups, it is possible to secure long machine operating rates, and it can also process precise angles that are considered difficult with a 3-axis machining center using a single chucking. 【Features】 - Each axis is equipped with high-rigidity roller screws and temperature compensation functions, achieving high precision in positioning and repeatability. - Fusion of high precision of machine tools and flexibility of robots. - Adoption of a unique parallel link structure enables processing with high precision and a wide range of motion angles, among other benefits. *For more details, please download the PDF or feel free to contact us.

• Articulated Robot
• Other machine tools
• Other industrial robots

The gantry loader's traveling unit adopts a cable-free design, simplifying maintenance. It can accommodate flexible loader beam extensions and carrier additions, as well as control via NC devices, airless operation with motorized hands, and hand changers. The arm shift (Y-axis) function significantly shortens installation time and allows for the absorption of deviations in travel stop positions due to temperature changes through temperature correction features. **Features** - **Elimination of cables in the traveling unit! Achieving high speed and low noise** By adopting trolley-type power supply and optical communication in the traveling unit, we have eliminated cables, achieving both high speed and low noise. - **Fully electric hand unit! Establishing high reliability and energy efficiency** The hand unit is fully electric with motor drive. By not using any air equipment, we have achieved high energy efficiency and ensured high reliability. The miniaturization of the motor-driven hand has enabled a turning radius of 180 mm for shaft work. - **CNC adopted for the carrier! Achieving compactness and lightweight design** CNC is used for the drive of the carrier unit, achieving compactness and lightweight design. *For more details, please refer to the PDF or feel free to contact us.*

• Other conveying machines

Ensuring there are no troubles. Having high quality. Being able to think from the customer's perspective. In order for our customers to continue using our products with peace of mind, we always face these themes head-on and engage in manufacturing. To make our customers' businesses more efficient and labor-saving. And to propose groundbreaking solutions that reduce environmental impact and operational costs in a form suitable for our customers. Our challenges at Giken will continue. Please look forward to it. 【Business Areas】 ■ Automotive Business ■ Aluminum Business ■ Industrial Machinery Business *For more details, please refer to the PDF or feel free to contact us.

• Other Auto Parts

The "XT500S1/700S1" is a parallel kinematic machine (PKM) that can process five surfaces in a single setup, significantly reducing dimensional errors caused by setup changes. By incorporating high-rigidity roller screws and temperature compensation functions in each axis, it achieves high precision in roundness. 【Features】 ■ Dramatically improves processing efficiency ■ Equipped with high-rigidity roller screws and temperature compensation functions in each axis ■ Achieves high precision in positioning and repeatability ■ Complies with NAS standards ■ Enables high-speed positioning even with small motors ■ Capable of processing long parts ■ Allows for large-scale supplementary processing by adding traveling and lifting functions ■ Realization of digital twin using Senit simulation software (in development) *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

We would like to introduce the gantry loaders 'GLW/GLB' handled by Giken Corporation. The "GLW" achieves high-speed operation and low noise by eliminating cables in the running unit. It allows for flexible responses to line changes, extensions, and the addition of carriers. On the other hand, the "GLB" is a general-purpose loader with wired running cables. It is suitable for short running strokes and when using pneumatic equipment extensively in the hand unit. 【Features】 <GLW> ■ Cable-free running unit ■ Achieves high-speed operation and low noise ■ Long stroke (100m) capability for the running unit ■ Electric hand unit (standard) *For more details, please refer to the PDF document or feel free to contact us.

• Other conveying machines