オーエスジーダイヤモンドツール List of Products and Services

"Single Crystal Diamond Insert Chip Suitable for Lathes" In the processing of materials such as acrylic, carbide and PCD (polycrystalline diamond) tools require cutting plus buff polishing or gas polishing to achieve a glossy finish on the machined surface. However, this product achieves a mirror finish solely through cutting, significantly reducing the time required for subsequent processes. The "mirror finish" can be completed through "cutting" for resins and non-ferrous metals. If you have a desired shape, we can accommodate your needs, so please feel free to consult with us. 【Suitable Materials for Machining】 ■ Resins such as acrylic and polycarbonate ■ Brass ■ Aluminum *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools
• Other work tools

"Haerubaito" is a tool that achieves a surface roughness of 0.4μm Rz or less, which cannot be produced by the rotation marks of an end mill. It simplifies and shortens the subsequent processes such as hand polishing after machining. We offer specialized designs tailored to your machining applications, and you can leave the selection of tool materials based on work drawings and materials to us. Additionally, we can accommodate the "Super Haerubaito" specification, which realizes polishing-free surfaces for ultra-high vacuum seals. 【Features】 ■ Long-term stability of groove machining accuracy ■ Capable of producing outstanding surface roughness with single crystal diamonds ■ Production of blade widths from 10mm to single crystal diamond bits without seams is also possible ■ Proposals based on specialized designs tailored to machining applications ■ You can leave the selection of tool materials based on work drawings and materials to us *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools
• Other processing machines

The "CBN Round Insert" is a product designed for machining cast iron, hardened steel, and bearing steel, enabling production improvements. Binders (binding materials) that are not available in the catalog are strongly bonded through a special sintering method. It possesses wear resistance and damage resistance. We offer a rich lineup, and solid CBN in various shapes such as SNGN can also be manufactured. Please feel free to contact us when you need assistance. 【Features】 ■ Wear resistance ■ Damage resistance ■ Production improvement ■ Binders (binding materials) not available in the catalog ■ Strongly bonded through a special sintering method *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools

The "PCD Special Breaker Chip" is a product that enables chip shredding with dedicated special 2D and 3D breakers. By using a dedicated breaker for "chip shredding" and changing the PCD material for "wear resistance/lifespan improvement," it achieves both with a single chip. By shredding longer chips, it simplifies chip handling and prevents machine stoppages caused by chips wrapping around the holder. Problems related to chip elongation, surface roughness, and lifespan can be solved with a dedicated design. 【Features】 ■ Chip shredding with dedicated special 2D and 3D breakers ■ Does not damage the finished surface with chips ■ Prevents machine stoppages due to chips wrapping around the holder ■ Simplifies chip handling *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools

"Fullback" is a product for mirror surface cutting that achieves mirror surface machining of resin/non-ferrous metals with this one set. It features a lightweight aluminum body that can hold/process even with BT30. Rough and finish machining can be completed in one step. By combining with other single crystal tools such as square end mills, taper end mills, and ball end mills, endless ideas are possible. 【Features】 ■ Reduction of buff polishing processes ■ Significant reduction in machining time ■ Easy to set up ■ Regrindable *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools
• Milling

The special diamonds we handle are high-efficiency cutting tools for machining super hard alloys, such as hot/cold forged molds and punches/dies. They offer approximately four times the lifespan of PCD and reduce lap time by 50% due to improved surface roughness after processing. We can provide sharp edges enhanced with our unique laser cutting edge finishing. 【Features】 ■ Achieves "super hard straight carving" ■ Suitable for cutting super hard alloys with rapid wear progression ■ Approximately four times the lifespan of PCD and a 50% reduction in lap time due to improved surface roughness after processing ■ Capable of providing sharp edges enhanced with our unique laser cutting edge finishing *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools
• Other processing machines

Our company offers single crystal diamond tools that achieve a mirror finish solely through cutting. From resin and non-ferrous metals to ultra-precision molds! We achieve a mirror finish with just cutting. In acrylic resin and face milling finishing, we reduce processing time to one-fourth compared to carbide and PCD cutting combined with buff polishing or gas polishing. We realize shape accuracy and high-efficiency processing without polishing. 【Product Lineup】 ■ Square End Mill ■ Ball End Mill ■ Boring Bar ■ Insert Chip ■ Super Hard Boring Bar ■ Radius End Mill ■ Drill ■ Chamfer Mill *For more details, please download the PDF or contact us through our website.

• Other cutting tools