イデア List of Products and Services

The "Air-Driven High-Pressure Washer" handled by Idea Corporation is an explosion-proof high-pressure washer that can achieve a maximum discharge pressure of 31Mpa and can use both cold water and hot water up to 71°C. It is suitable for cleaning activities in high-humidity environments, such as marine and ship applications, mining, large vehicles, and sanitary facilities, where electric and gasoline models tend to break down. Being air-driven, it can also be used in explosion-proof areas. 【Features】 - ATEX certified (for use in explosion-proof areas) - Maximum discharge pressure of 31Mpa (4500psi) - Usable with cold water and hot water up to 71°C - Compatible with water, hot water, detergents, and chemical solutions - Usable in various environments *For more details, please refer to the PDF materials or feel free to contact us. Demo units are also available for rental, so please do not hesitate to inquire.

• Other molds
• High pressure cleaner

The Marine Laser is a laser cleaner that uses high-output laser light for non-contact processing, minimizing damage to the base material and issues such as dust and noise, while effectively removing dirt from metal surfaces. It removes dirt, rust, burns, membranes, grease, and thin coatings from material surfaces. It can be utilized for product pretreatment, maintenance of jigs, molds, tools, and equipment. 【Features】 - Difficult to scratch the material - Non-contact - Easy to manage without using chemicals - Dry process - Prevents re-adhesion of oxides and other substances - Low running costs We offer a wide range of models that accommodate from 50W to 3000W. For proposals and consultations tailored to your needs, please contact us directly. *For more details, please download the PDF or feel free to contact us.

• Laser Components

The "H・P Laser Series" is a high-power model laser cleaner suitable for removing thick coatings. It features a powerful laser for fast cleaning, and is available in two types with maximum outputs of 1500W and 3000W. The operation method is via a touch panel on the main unit, and the cooling system is water-cooled. The operating temperature range is from 0 to 40°C. 【Features】 ■ Fast cleaning with a powerful laser ■ Ideal for removing thick coatings We offer a wide range of models from 50W to 3000W. For proposals and consultations tailored to your needs, please contact us directly. *For more details, please download the PDF or feel free to contact us.

• Other cleaning machines

We offer a "Laser Cleaner High-Spec Model" that can be integrated with robots and sensors. In addition to collaboration with robots, we can also develop dedicated jigs, and in some cases, it can be incorporated into existing production lines, contributing to further improvements in production efficiency. Moreover, the optional safety box itself becomes a laser management area, eliminating the need for safety measures around the workplace, making it relatively easy to implement. 【Features】 ■ Possible integration with robots and sensors ■ Can be incorporated into existing production lines ■ Helps improve production efficiency further We have a wide range of models available, from 50W to 3000W. For proposals and consultations tailored to your needs, please contact us directly. *For more details, please download the PDF or feel free to contact us.

• Other cleaning machines

The laser cleaner "Idea E･S Laser" is a non-contact laser cleaner that can remove rust and dirt without damaging the base material. It allows for efficient cleaning in a short time using a dry process. Additionally, we also accept inquiries for construction only (consultation for construction is welcome, even if you do not wish to purchase the equipment). ★ We are currently conducting free cleaning tests and demonstrations with the laser cleaner ★ Please feel free to contact us for anything from mold cleaning to rust removal on bridges. We offer a wide range of laser cleaner models, from 50W to 3000W. For suggestions and inquiries tailored to your needs, please contact us directly. * For more details, please refer to the PDF document or contact us directly.

• Other cleaning machines

The laser welding machine "Idea LASER Welding" is capable of local welding and joining materials with different melting points. It features excellent surface formation without welding burn, clean welding seams, and minimal thermal distortion. Environmentally friendly, it can replace most conventional welding processes such as TIG/MIG welding on thin stainless steel, iron plates, and galvanized sheets with the laser welding machine "Idea LASER Welding." 【Features】 - Fast welding operations - Excellent surface formation without welding burn - Clean welding seams - Minimal thermal distortion - Capable of local welding and joining materials with different melting points - Easy integration with computer control and CAD/CAM *For more details, please refer to the PDF document or feel free to contact us.

• Welding Machine

The laser cleaner "High-Spec Model IHS100" is a laser cleaning device that removes rust and other contaminants from metal surfaces. Since it can remove rust and dirt without contact, there is no worry about damaging the base material. Being a dry process, it significantly shortens cleaning time, and it can easily clean complex shapes such as chains, wires, and nets. It is also effective for removing paint from wood. 【Features】 ■ Easy-to-use handheld type ■ Compact and equipped with casters for easy mobility ■ Capable of removing rust from walls and ceilings ■ Generates minimal waste ■ Can be used with AC100V power supply ★ We are currently offering free cleaning tests and demonstrations. Please contact us for more details. We have a wide range of models available, from 50W to 3000W. For tailored suggestions and inquiries based on your needs, please contact us directly. * You can view the catalog for this product as well as catalogs for other products we handle by downloading from "PDF Download."

• Press Dies

By using a solvent recycler (solvent regeneration machine) to regenerate waste solvents such as thinners discharged during painting and cleaning, you can reduce solvent purchase costs. Resources are effectively utilized, and waste disposal costs are also reduced. The solvent is distilled through heating, while the solid components (resin pigments) become dried chips that fit into a plastic bag. By selecting a model based on the amount of waste solvent, cost savings can range from 300,000 yen to several million yen, with some cases being amortized within 10 to 18 months. **Features** - We offer 30 models based on the amount of waste solvent (10L to 600L). - Complies with the strengthened PRTR (Pollutant Release and Transfer Register) system. - Available in two types: "non-explosion-proof" and "explosion-proof." *For more details, please refer to the PDF download or contact us directly.*

• Other processing machines
• Distillation Apparatus

"Laser cleaning" is a technology that can remove rust and dirt without contact, resulting in minimal damage to the base material. It is an environmentally friendly technology that makes cleaning complex shapes easy. The dry process allows for efficient cleaning in a short amount of time. We accept contract processing and on-site work. We have a wide range of options available depending on the material being treated. From mold cleaning to rust and paint removal on bridges, please feel free to contact us. *For more details, please refer to the PDF document or feel free to reach out to us.

• Other cleaning machines
• Other contract services

Our company's "Laser Cleaning Service" is a technology that can remove rust and dirt without contact, resulting in minimal damage to the base material. It is an environmentally friendly technology that makes cleaning complex shapes easy. The dry process allows for quick cleaning, making it efficient. We accept contract processing and on-site work. We have a wide range of options available depending on the materials being treated. From mold cleaning to rust and paint removal on bridges, please feel free to contact us. [About Free Cleaning Tests and Demos] If you send us samples, we will perform the actual cleaning work and return the cleaned samples along with a video. In some regions, we can also accommodate live machine tests. For more details, please contact us.

• Other cleaning machines
• Other contract services

We would like to introduce an example of corrosion prevention work using glass flake lining in Sox scrubber drainage pipes that we conducted. Even in cases where there are partial defects, it is possible to achieve corrosion resistance equivalent to the initial lining through simple touch-ups. We can accommodate lining for new pipes as well as switching from already lined pipes, resulting in significant benefits in terms of overall construction time reduction and cost performance. 【Benefits】 ■ Even in cases where there are partial defects, it is possible to achieve corrosion resistance equivalent to the initial lining through simple touch-ups. *Details of the construction can be viewed through the related links. For more information, please refer to the PDF materials or feel free to contact us.

• Coating Agent
• Other contract services

We would like to introduce a case where we achieved a change in manufacturing materials by adopting a coating for the chemical duct. Materials such as SUS317L, which are long-lasting stainless steel, were damaged within a few weeks, while Hastelloy C could be used continuously but was not cost-effective. To enable cost reduction, we manufactured the duct using SS400 and applied a high corrosion-resistant coating material from CoroCoat. 【Case Overview】 ■ Issues - Long-lasting stainless steel materials like SUS317L were damaged within a few weeks, and while Hastelloy C could be used continuously, it was not cost-effective. ■ Results - The duct is in continuous use and has received high praise for the coating application. *For more details about the case, you can view it through the related links. For more information, please refer to the PDF document or feel free to contact us.

• Coating Agent

We would like to introduce a case study conducted by our company on extending the lifespan of sulfuric acid tanks through internal corrosion-resistant coating. The coating's reliability is ensured, and it is manufactured using SS400 while considering cost reduction. The application of CoroCoat includes reinforcement treatment at welded joints, corners, and edges. Additionally, high-performance coating materials allow for thin film application, achieving excellent adhesion and flexibility against deformation and fatigue. [Case Overview] ■ Corrosion resistance through coating application ■ Reinforcement using glass cloth lamination *For detailed information about the case, please refer to the related links. For more information, please check the PDF materials or feel free to contact us.

• Coating Agent

We would like to introduce a case study conducted by our company on extending the lifespan of steel structures through internal corrosion-resistant coatings. Relatively large steel structures are made from iron-based materials with cost considerations in mind, and we have adopted the coating application from Corocote, which is considered effective for long-term corrosion protection. By using coating materials designed for optimal spray application, we can achieve construction in a short period. [Case Overview] ■ Corrosion resistance through coating application ■ Short delivery time and low cost through spray application ■ Corrosion-resistant treatment of the inner peripheral surfaces *For detailed information about the case, please refer to the related links. For more information, please check the PDF materials or feel free to contact us.

• Coating Agent

We would like to introduce a case study conducted by our company aimed at extending the lifespan of the distance piece with a hull attached, which is installed in the Sox scrubber drainage pipe system. To stop corrosion originating from the flange welds and bluff body welds, we implemented a reliable high corrosion-resistant coating, with the main objective of reducing the risk of sudden leaks and flooding in the engine room. The coating work was carried out up to the flange surface, and the coated areas of the flange joint surface were finished with high surface precision through machining. [Case Overview] ■ Extension of lifespan through full coating application ■ Flange surface finished with high precision machining *For detailed information about the case, please refer to the related links. For more information, please check the PDF materials or feel free to contact us.

• Coating Agent

We would like to introduce a case of repair using corrosion-resistant coating on pump shafts that we conducted. There are many cases where parts, such as pump shafts, can be repaired using coatings, and these devices require dimensional accuracy upon completion of the repair. The coating materials from Korokoto Co. are compatible with machining, and the effectiveness of part repairs has been proven through numerous construction achievements. [Case Overview] ■ Forming repair through coating application ■ Preliminary and finishing machining *For detailed information about the case, please refer to the related links. For more details, please check the PDF materials or feel free to contact us.

• Coating Agent

We would like to introduce a case of corrosion-resistant coating applied to new pumps aimed at extending their lifespan, conducted by our company. The coating was applied to the casing, cover, and impeller, and a dynamic balance test was performed on the impeller. We handle not only the coating application but also the disassembly and assembly of the pumps. Please feel free to contact us if you have any inquiries. 【Case Overview】 ■ Lifespan extension through internal coating application ■ Support from disassembly to assembly and various inspections *Detailed information about the case can be viewed through the related links. For more information, please refer to the PDF document or feel free to contact us.

• Coating Agent

We would like to introduce a case of repair and regeneration of a main seawater pump casing equivalent to scrap that we conducted. The damage to the pump was severe, and we considered replacement; however, since the delivery time for a new one would take more than four months, a repair for reuse was required. The available construction period was one week within the dock maintenance period, and we proceeded with the work. Repairs were carried out within the requested timeframe, ensuring not only the shape but also the strength necessary for long-term use. [Case Overview] ■ Corrosion resistance and shaping through coating application ■ Shaping and reinforcement using glass cloth lamination ■ Welding treatment of reinforcing iron core *Detailed information about the case can be viewed through the related links. For more details, please refer to the PDF materials or feel free to contact us.

• Coating Agent

We would like to introduce examples of coating repairs for ship parts that we conduct. We have performed coating repairs such as "Main seawater pump repair and regeneration," "Distance piece longevity enhancement," and "Sulfuric acid tank longevity enhancement." Many of the various equipment items are significantly damaged and require prompt attention, as well as the restoration of functionality and durability to withstand long voyages. [Main Examples (Partial)] ■ Main seawater pump repair and regeneration ■ Main engine cooling seawater pump repair and regeneration ■ New pump longevity enhancement ■ Pump shaft coating repair ■ Ballast pump repair and regeneration *Detailed information on the examples can be viewed through the related links. For more information, please refer to the PDF materials or feel free to contact us.

• Coating Agent
• Other contract services

We would like to introduce our "Air-Driven Double Diaphragm Pump." It features a powder-coated aluminum body, an external air valve, and a flapper valve capable of transferring solids up to 50 millimeters in size. It can handle wastewater containing solids and abrasive materials without damaging the pump. Additionally, the external air valve can be replaced in just a few minutes. 【Features】 - Durable finish: Only powder-coated flapper pumps are offered. - Unlike other pumps, the external air valve can be replaced in a matter of minutes. - Capable of passing solids up to approximately 2 inches without clogging. - High performance of 150 gallons per minute at 120 psi. *For more details, please refer to the PDF document or feel free to contact us.

• Other pumps

Our company offers "heavy-duty anti-corrosion coatings" that are useful for rust prevention measures for various equipment used in environments prone to corrosion, such as ship decks and hulls, power plants, and oil bases. 【Product Lineup】 <Polyglass VE Series> - Achieves short delivery times with a single-coat system - Reduces vapor permeability through the incorporation of flake glass, achieving high corrosion resistance - Excellent resistance to chemicals and strong across a wide range of pH values - Lower cost by lining SS materials instead of expensive SUS steel <Plasmet ZF> - Surface preparation only requires the removal of loose rust and oil, allowing application over rust - Effective in areas where blasting treatment is not possible or where treatment costs are high - Flake glass creates a dense layered structure that blocks corrosion factors for an extended period Both products can be directly spray-applied to the base material, achieving short construction times. It is possible to demonstrate excellent corrosion resistance while keeping costs down. *For more details, please refer to the catalog. Feel free to contact us with any inquiries. Case studies are also introduced in the catalog!

• Coating Agent
• Rust Inhibitor

"Zip Coat" is a fast-drying anti-corrosion material suitable for harsh corrosive environments that require quick coating application and rapid service recovery. The downtime of equipment due to coating application is minimized, resulting in significant economic benefits from reduced lifecycle costs to maintain high corrosion resistance over the long term. Examples of applications include steel structures, bridges, quay walls, piles, and various marine environments such as oil bases, decks and outer plates of ships, splash zones, and submerged areas like ballast tanks. 【Features】 ■ High resistance and durability against corrosion and erosion ■ Quick application ■ Simple single-coat system ■ Rapid site recovery ■ Economic benefits from lifecycle cost reduction *For more details, please refer to the PDF document or feel free to contact us.

• paint
• Coating Agent

"Plasmet ZF" is a coating material that can be applied over rust, used in oil bases and offshore facilities around the world. It allows for rust tolerance with minimal surface treatment, providing long-term rust prevention for steel structures and piping. It is also effective as a high-quality primer for metal surfaces that have undergone blast treatment. Additionally, by mixing glass flakes into the paint, it creates a dense layered structure, resulting in an excellent water-permeable protective film. 【Features】 ■ Can be coated over rust ■ Can be sprayed on after removing loose rust ■ Effective in areas where blast treatment cannot be performed ■ Achieves long-term anti-corrosion painting with energy and cost savings ■ High water-permeable protective film with added glass flakes *For more details, please refer to the PDF document or feel free to contact us.

• paint
• Coating Agent

We would like to introduce the "Two-component Mixing Equipment / Electrostatic Coating Equipment" handled by Idea Corporation. The "Two-component Mixing Equipment" can reduce unnecessary material and labor costs from manual mixing, as well as rework costs due to curing failures. The "Electrostatic Coating Equipment" has a coating efficiency that is about three times that of air spray. It improves the painting environment, saves paint, speeds up the painting process, and reduces total costs. 【Features】 ＜Two-component Mixing Equipment＞ ■ Automatic weighing and mixing ■ Mixing at a predetermined ratio ■ Management with high-precision pot life control ＜Electrostatic Coating Equipment＞ ■ Electrostatic wrapping effect ■ Can paint mesh plates, grating, etc., just like flat plates *For more details, please refer to the PDF document or feel free to contact us.

• Painting Machine
• Other painting machines
• Other machine elements