高槻ダイカスト List of Products and Services

This is an introduction to "Aluminum Die Casting" and "Zinc Die Casting." The main feature of "Aluminum Die Casting" is the "lightness" of the products. With a weight of about one-third that of iron or copper, it enables the lightweight design of various products. It can mass-produce accurate and precise products even with complex shapes, making it an economically advantageous material in terms of cost. "Zinc Die Casting," on the other hand, has a lower melting temperature compared to aluminum alloys, allowing for the creation of products with shapes that are unsuitable for "Aluminum Die Casting." Additionally, one reason it is chosen is that the lifespan of the molds (number of shots) is longer. 【Features of Aluminum Die Casting】 ■ "Lightness" of products ■ Aluminum alloys weigh about one-third that of iron or copper ■ Achieves lightweight products ■ An economically advantageous material in terms of cost *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

"Die casting" is a casting technology that involves attaching a mold to a die casting machine and filling the mold with molten alloy at high speed and high pressure in a short time to create products with complex shapes. Once the mold is created, it can continuously cast in cycles of just a few dozen seconds, making it a manufacturing method suitable for mass production. The aluminum alloy used is made from recycled materials. 【Advantages of Die Casting】 ■ Capable of mass production ■ Accommodates complex shapes ■ High dimensional accuracy ■ Minimal secondary processing ■ Low cost ■ Beautiful surface finish *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

The "inspection" we conduct leads to a reduction in the ideal defect rate for both our customers and ourselves. We have established inspection processes and systems to know in advance whether the completed die-cast products meet the required specifications and performance. In the past, product deficiencies were only discovered after delivery when defects occurred. Now, by equipping ourselves with various inspection devices and conducting thorough checks, we have gained the trust of our customers. 【Inspection Equipment】 ■ X-ray CT inspection device ■ Three-dimensional measuring machine *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce the process for delivering the "parts" required by our customers in our "assembly" operations. By combining parts and integrating die-cast components with resin components, we efficiently assemble the finished "parts" using our unique technology. To enhance efficiency, we refine our proprietary technology by manufacturing assembly machines in-house. Additionally, to meet our customers' requests, we perform various types of assembly, ranging from manual labor to our own assembly machines. 【Features】 ■ Assembly process that concludes "integrated production" ■ Efficient assembly using proprietary technology ■ Various types of assembly from manual work to in-house manufactured assembly machines *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

In our "processing," we perform tasks such as grinding and machining, as well as surface treatment and painting, to finish products according to our customers' needs. We use cutting machines capable of various processes, including necessary drilling and threading, to carry out rapid and precise work. Additionally, we utilize high-performance processing machines with a wide range of applications, allowing for stable processing. Please feel free to contact us if you have any requests. 【Features】 ■ Realizing products that meet customer needs ■ Processing with various tools ■ Using high-performance processing machines with a wide range of applications *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

In our "casting" process, we achieve product quality by combining three technologies. One of the major features of Takatsuki Die Casting is our ability to maintain unique high quality while accommodating a wide variety of products. Therefore, we are promoting the GPS Super Die Casting Project. We continue to produce high-quality, high-value-added products. 【GPS Super Die Casting Project】 ■ Gas-free (vacuum casting method) ■ Pore-free (non-porous casting method) ■ Squeeze (local pressure casting method) *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

Our company's "mold manufacturing" is the department that shapes the designed molds. In addition to design, we implement the introduction of advanced equipment and the development of personnel to refine our technology. To accommodate a variety of products, we respond to mass production with careful mold creation. We utilize various techniques, including machining with advanced equipment as well as turning and milling by skilled craftsmen, to finish suitable molds. Based on mold data, we efficiently perform cutting of difficult curved surfaces that are challenging to process quickly by hand, streamlining the mold-making process. 【Features】 ■ Utilizing various techniques for mass production ■ High-precision machining with computer numerical control ■ Quick and accurate various cutting processes *For more details, please refer to the PDF document or feel free to contact us.

• Other molds
• Processing Contract

We will introduce the proposal, order, and mold design process at Takatsuki Die Casting. The products we manufacture are part of a wide range of industries. After thoroughly considering what kind of products we are dealing with and what performance we want to achieve, our staff, who are well-versed in die casting, will carry out the design. Our sales representatives not only conduct meetings to receive orders from customers but also consistently manage the connection between the customers and various departments within the company until delivery. Additionally, we use 3D CAD for design, allowing us to create tool paths for complex three-dimensional parts and generate data to control machine tools. [Features] ■ The foundation is listening to customer requests ■ An efficient system born from meticulous meetings ■ Design using a 3D CAD system ■ Efficiency through flow simulation *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Mold Design

We would like to introduce our strength, which is "the technology and people that support Takatsuki die casting." From proposal and order to mold design, our sales representatives carefully listen to our customers' requests regarding the desired products and propose specifications, costs, and delivery times. Depending on the mold design, it is also possible to reduce product costs. In mold manufacturing, not only the skills that only skilled artisans can perform are essential, but also human judgment is indispensable in selecting blades tailored to the shape, even in areas entrusted to machines. For more details, please be sure to read the related links. **Strengths** - Proposal and order to mold design: It is possible to reduce product costs depending on the mold design. - Mold manufacturing: The technologies used range from human hands to advanced machinery. - Casting: A special method that shapes instantly. - Processing: In-house grinding and processing are carried out, with surface treatment and painting as needed. - Assembly: By conducting the assembly process in-house, we build high-quality products. - Inspection: All inspectors are internally certified and make accurate judgments. *For more details, please refer to the PDF materials or feel free to contact us.*

• Processing Contract

Our company has gained the trust of our customers by maintaining and guaranteeing high quality. Starting with a powerful die-casting machine that tightens molds with a pressure of 800 tons, approximately 190 high-performance machines and industrial robots are active throughout the factory. In addition, we have obtained ISO 9001 (Quality Management System) and ISO 14001 (Environmental Management System) certifications, and we are working on building more suitable business processes and improving services. [Features] - Approximately 190 high-performance machines and industrial robots are active throughout the factory - Introduction of 9 excellent inspection devices - Certification and acquisition of ISO 9001 and ISO 14001 *For more details, please refer to the external link page or feel free to contact us.

• Contract manufacturing

Our company responds to customer requests with a unified approach to production and sales, ensuring quality, price, and delivery through a robust production line. We supply auxiliary parts such as small-lot, diverse products, surface treatments, and resin molded items, as well as handling assembly and finishing of parts. Tachikawa Die Casting strives to provide valuable services. 【Benefits of a Consistent Production System through Unified Production and Sales】 ■ One-stop service through unified production and sales ■ Quick delivery ■ Low cost ■ Quality assurance *For more details, please refer to the external link page or feel free to contact us.

• Contract manufacturing

Our company handles a variety of products, including agricultural machinery parts, construction hardware parts, and office furniture parts. One of our significant features is that automotive parts, which are the most common application for die casting, account for only 10% of our total production. Takatsuki Die Casting products are integrated into various aspects of daily life and industry. 【Products We Handle】 ■ Agricultural Machinery Parts ■ Construction Hardware Parts ■ Office Furniture Parts ■ Low Voltage, Communication, and Equipment Parts ■ Industrial Equipment and Other Parts *For more details, please refer to the external link page or feel free to contact us.

• Contract manufacturing

Our company manufactures machine parts using the casting technology known as "die casting," which involves attaching a mold to a die casting machine and filling it with molten alloy at high speed and pressure to create products with complex shapes in a short time. "Die casting" is a manufacturing method suitable for mass production, as once the mold is created, continuous casting can be performed in cycles of just a few dozen seconds. We have powerful die casting machines that apply a pressure of 800 tons to clamp the molds, along with approximately 190 high-performance machines and industrial robots operating throughout the factory. 【Advantages of Die Casting】 ■ Capable of mass production ■ Accommodates complex shapes ■ High dimensional accuracy ■ Minimal secondary processing ■ Low cost *For more details, please feel free to contact us.

• Casting Machine
• Processing Contract
• Contract manufacturing