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Aluminum is a soft metal, which makes it highly machinable. However, on the other hand, it has a low melting point, so care must be taken to avoid welding with the tools, and it also has a tendency to elongate, which means deburring work is necessary after processing. If you attempt to process aluminum without understanding its characteristics, there is a risk of damaging the tools or causing dimensional discrepancies. This article will explain the reasons why machining aluminum is difficult and the key points to consider during processing. [Contents] ■ Two reasons why machining aluminum is difficult ■ Three key points for machining aluminum *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWhen cutting aluminum sheets, tools such as plastic cutters and disc grinders are used. Each tool has different usability and cutting thickness, so it is important to choose the appropriate tool for the material and the desired shape. In this article, we will explain the features and usage of the main tools used for cutting aluminum sheets, as well as introduce points to consider when processing aluminum. [Contents] ■ Methods for cutting aluminum sheets and necessary tools ■ Precautions when cutting aluminum sheets *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationAluminum is relatively soft among metals and is easy to bend. To bend aluminum sheets, methods such as roll bending, brake bending, and press bending can be used. Each processing method has its advantages and disadvantages, so it is important to choose the appropriate method based on the desired final shape. This article will clearly explain the main methods used for bending aluminum and important points to consider during the process. [Contents] ■ Main methods for bending aluminum sheets ■ Two important points to consider in aluminum sheet bending *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWhen drilling holes in aluminum sheets, an electric drill is used. However, if you use the drill right away, there is a risk of misalignment and failure, so it is important to first make a mark on the drilling area with a center punch and a hammer. To prevent welding, it is also necessary to increase the rotation speed of the drill bit, use cutting oil, and start with a small diameter hole. In this article, we will explain the methods for drilling holes in aluminum sheets, the tools used, and points to be cautious about during the work. [Contents] ■ Methods for drilling holes in aluminum sheets and necessary tools ■ Two points to be cautious about when processing holes in aluminum sheets *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationAluminum is considered difficult to weld due to reasons such as its low melting point and ease of melting, the formation of an oxide film when exposed to air, and its high thermal conductivity, which causes heat to spread throughout the entire material during work. To perform high-quality welding, it is essential to understand the characteristics of aluminum and how they affect the work. To successfully carry out welding, it is necessary to use an AC TIG welder instead of a DC one, to patiently wait until the base material melts, and to gradually increase the working speed as the process progresses. This article will clearly explain the reasons why aluminum welding is challenging and the key points for successful processing. [Contents] ■ Three reasons why aluminum welding is difficult ■ Three points for effectively performing aluminum welding *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationAnodizing is a treatment that artificially thickens the oxide film that forms on the surface of aluminum, making parts and products resistant to rust and wear. Additionally, by pouring metal into the countless small holes that occur during the anodizing process, it is possible to impart magnetic properties to aluminum and increase its strength. This article will provide a detailed explanation of what anodizing is and the methods of treatment. [Contents] ■ What is anodizing? ■ Methods of anodizing ■ Aluminum alloys that are difficult to anodize ■ What is colored anodizing? ■ Differences between anodizing and plating ■ Questions regarding anodizing *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationAluminum is a soft metal with high machinability, but tapping is difficult, and one must understand the characteristics of the metal while working. When working, it is important to increase the tap's rotation speed, use cutting oil, and use taps suitable for aluminum. Additionally, since aluminum has a low melting point and is prone to welding with tools, it is advisable to dissipate heat during processing. This article introduces key points for tapping aluminum. [Contents] ■ Reasons why tapping aluminum is difficult ■ Three key points for tapping aluminum ■ How to deal with a broken tap *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationAluminum sheets are soft and easy to process, so they can be easily worked with tools obtained from a home center. Cutting, bending, and drilling can be sufficiently performed by individuals. However, most aluminum sheets are made of aluminum alloys, and the strength and characteristics vary depending on the added metals. When processing aluminum sheets, it is important to understand the properties of the materials used and to set processing conditions and select tools accordingly. This article introduces the main processing methods for aluminum sheets and points to consider during processing. [Contents] ■ Main methods of aluminum sheet metal processing - Cutting aluminum sheets - Bending aluminum sheets - Drilling aluminum sheets - Points to consider when processing aluminum sheets individually - Checking the types of aluminum sheets - Understanding the properties of aluminum for proper processing *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe "titanium" introduced in this article is a relatively new material among various metals. However, in recent years, opportunities to see "titanium eyeglass frames," "titanium accessories," and more have increased outside of the industrial field. This article will explain titanium, which possesses high performance suitable for delicate areas such as medical and aerospace applications, while also having the beauty that allows it to be used in accessories. [Contents] ■ What is titanium? ■ Main characteristics and mechanical properties of titanium ■ Disadvantages of titanium ■ What is titanium alloy? Differences from titanium ■ Typical applications of titanium *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationTitanium is considered a particularly difficult metal to process. This is greatly influenced by its low thermal conductivity and Young's modulus, along with its high strength. When processing titanium, heat does not dissipate easily, which can lead to rapid wear of the tools being used. Additionally, due to the strong force trying to return to its original shape, there is a possibility of springback occurring, and the surface of the processed titanium may become uneven. This article will explain the reasons why processing titanium is difficult and what problems may arise. [Contents] ■ Four reasons why processing titanium is difficult ■ Examples of titanium processing by craftsmen *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationCutting titanium is considered very difficult. This is due to the properties of titanium, such as its low thermal conductivity and low Young's modulus. Therefore, when performing lathe or milling operations, it is very important to take measures such as reducing the cutting speed and using cutting oil. Additionally, if there is vibration, the product may become uneven, so it is necessary to pay attention to the installation location of the cutting machine. This article will explain the reasons why cutting titanium is challenging. [Contents] ■ Reasons why cutting titanium is difficult ■ Points to consider when cutting titanium *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationTitanium, known for its excellent heat resistance and corrosion resistance, is an essential metal in advanced technology. However, due to being a relatively new metal, specialized tools have not been developed, and its property of poor heat conductivity leads to it being avoided because it is considered "difficult to cut" and "hard to handle." In reality, cutting titanium can result in rough cut surfaces and even the risk of fire, requiring knowledge and experience. This article introduces three cutting methods suitable for processing titanium and important points to keep in mind. [Contents] ■ Cutting methods for titanium and their respective points ■ Two precautions to take when cutting titanium *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationTitanium is increasingly being used in various fields such as aviation and healthcare. It is a new metal known for its high strength and lightweight properties, but it is said to be difficult to process. Bending processing requires understanding the high strength of titanium, the significant springback, and the bending techniques due to the high r-value. In this article, we will introduce key points to keep in mind when performing bending processing, taking its characteristics into account. [Contents] ■ Three points to consider when bending titanium - Determine whether it is pure titanium or a titanium alloy - Check the rolling direction of the titanium sheet - Be aware of springback *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWelding titanium requires particularly advanced skills among metals. As a result, many contractors decline requests for processes that require welding. Titanium has the characteristic of reacting with oxygen at relatively low temperatures, and when heat is applied to reach welding temperatures, it reacts rapidly with the oxygen in the atmosphere, turning into a very brittle metal. This article will explain the reasons why welding titanium is considered difficult. [Contents] - Methods of welding titanium - Reasons why welding titanium is considered difficult - Specific points to consider when welding titanium - Welding titanium with dissimilar materials - Case studies of titanium welding conducted by craftsmen at the Kujo factory in Osaka *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationProcessing titanium is very difficult, and the quality of the products can vary greatly depending on the contractor. Due to the tendency for heat to accumulate during processing, there is a high risk of damaging the materials, and vibrations known as "vibration" can occur, which may result in a rough surface when cutting. Therefore, it is advisable to request processing from a contractor with extensive experience. Some contractors may refuse due to the difficulty of processing, but even if they accept the order, there is a possibility that the processing will not be done properly, leading to low quality. Shinshin Co., Ltd. collaborates with over 300 craftsmen in Kujo, Osaka, to coordinate titanium products. In this article, we will introduce examples of products that Shinshin has delivered, accompanied by photographs. *For more details, please refer to the PDF document or feel free to contact us.*
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Free membership registrationTitanium alloy, as the name suggests, is an alloy primarily composed of titanium. It is manufactured and used with the purpose of further enhancing the advantages of titanium or compensating for its disadvantages by adding other metals. Titanium alloys are characterized by being lightweight and strong, as well as resistant to rust; however, they also have the drawbacks of being expensive and difficult to process. Based on the crystal structure of the metal, titanium alloys can be classified into three types: α-type alloys, β-type alloys, and α+β-type alloys, each differing in ease of processing, the metals added, and their applications. This article will explain the characteristics, types, and main applications of titanium alloys. [Contents] ■ Main characteristics of titanium alloys ■ Three types of titanium alloys ■ Mechanical properties of titanium alloys ■ Main applications of titanium alloys *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationTitanium has excellent characteristics such as being lightweight and strong, but it is also a metal that is difficult to drill. The reasons for this include its high tensile strength, which causes tools to wear easily, and its low thermal conductivity, which leads to heat buildup between the tool and the material. Additionally, while titanium materials and products do not ignite, titanium shavings can react with oxygen or nitrogen in the air and pose a fire hazard. Therefore, it is important to exercise extreme caution in the working environment and when handling shavings. To achieve high-quality drilling of titanium, it is essential to slow down the drill's rotation speed and use cutting oil. This article will clearly explain the reasons why drilling titanium is challenging and provide key points for processing. [Contents] ■ Reasons why drilling titanium is difficult ■ Three points to consider when performing titanium drilling *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationTitanium pipes are lightweight and strong, but on the other hand, they are also metals that are difficult to bend due to their high strength. In particular, titanium alloys, which combine titanium with other metals, have high strength and are not suitable for bending. On the other hand, pure titanium does not have such high strength, so bending is possible; however, it is important to note that there is significant springback, where the material returns to its original shape after processing. To shape it according to the drawings, one must work while considering the springback. In this article, we will explore the reasons why bending titanium pipes is difficult and the key points to keep in mind during the process. [Contents] ■ Three reasons why bending titanium pipes is difficult ■ Key points when bending titanium pipes *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationTitanium has excellent characteristics, but it is a metal that is difficult to machine with threading. It is important to use taps that are suitable for the type of titanium being processed. Additionally, leaving the chips generated during machining unattended can pose a risk of fire and wear on the taps. During machining, use cutting oil to help remove chips and reduce heat. This article discusses the reasons why tapping titanium is difficult and points to consider during the process. Please take a look. [Contents] - Reasons why tapping titanium is difficult - Three points for tapping titanium - Be cautious of tap breakage when threading titanium *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationStainless steel is a metal that has characteristics such as being resistant to rust, heat-resistant, and hard. While it has excellent features and various applications, it is also known as a metal that is difficult to process. To work with stainless steel, one must understand its characteristics and processing methods. This article will clearly explain the characteristics of stainless steel, the reasons it is considered difficult to process, and the types of processing methods. [Contents] ■ Main characteristics and types of stainless steel ■ Processing methods for stainless steel and their details ■ Three reasons why processing stainless steel is difficult ■ Examples of stainless steel processing *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationStainless steel, used in various scenes such as tableware, kitchen utensils, building materials, and machine parts, is also known as a difficult material to handle. Among stainless steel processing, cutting is particularly challenging, and caution is necessary when machining stainless steel with processes such as turning and milling. This article will explain why cutting stainless steel is difficult and what to pay attention to when processing it. [Contents] ■ Cutting characteristics of stainless steel ■ Points to consider when cutting stainless steel ■ Examples of turning and milling stainless steel *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationStainless steel is widely used as residential equipment, but it is a material that is difficult to process and challenging for individuals to cut. While stainless steel has the characteristics of being hard and resistant to rust, it is also prone to work hardening and has poor thermal conductivity, which can lead to damage to the tools used for cutting. If you are going to engage in serious stainless steel processing, it is advisable to understand its characteristics and prepare suitable tools. Additionally, it is important to be aware of safety precautions to avoid any hazards during work. In this article, we will introduce the reasons why cutting stainless steel is difficult and tips for individuals attempting to cut stainless steel. [Contents] ■ Three points to consider when cutting stainless steel as an individual ■ Precautions for cutting stainless steel ■ Methods for cutting stainless steel in a metal processing factory *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationStainless steel is used in various scenes related to daily life, such as residential equipment and machinery, through processes like cutting, machining, and bending. Bending processing of stainless steel refers to the process of bending stainless steel sheets to change them into specific shapes. It is common to use press machines for bending processing, and various shapes can be created depending on the molds used and the direction of the press. This article explains the reasons why bending stainless steel is difficult and the methods of bending processing. We will also introduce examples of stainless steel sheet bending processing conducted by our company. [Contents] ■ About bending processing of stainless steel *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationStainless steel is an alloy that adds nickel and chromium to iron, which is its main component. It has the characteristics of being resistant to rust and hard, making it suitable for use in various places in daily life, such as machine parts and residential facilities. When using stainless steel, it is necessary to cut the stainless steel sheet to the required size and perform processes such as drilling and bending to shape it according to the drawings. However, while stainless steel sheets have advantages such as being resistant to rust, they are also one of the metals that are difficult to process. Additionally, there are various types of stainless steel sheets, each with different characteristics, so it is important to be aware of these differences during processing. This article will introduce the types and characteristics of stainless steel sheets, as well as sheet metal processing methods, along with examples. *For more details, please refer to the PDF materials or feel free to contact us.*
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Free membership registrationWelding stainless steel is considered very difficult. The reason for this is that the methods and countermeasures for welding differ completely depending on the type. Stainless steel can be broadly divided into three types: martensitic, ferritic, and austenitic. Each type has its own characteristics, such as a tendency to crack at high temperatures or become brittle when welded, so it is important to understand these differences. Additionally, there are various welding methods. It is essential to grasp these methods properly and choose the appropriate one for the type of stainless steel being welded, making knowledge and experience very important. This article explains five welding methods and the precautions specific to each type of stainless steel. By reading the article, you will understand the specific points, making it less likely to experience welding defects. *For more details, please refer to the PDF document or feel free to contact us.*
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Free membership registrationStainless steel, used in various scenes such as household utensils and machine parts, is also known as a metal that is difficult to process. While stainless steel has excellent characteristics such as being hard and resistant to rust, it also has the feature of becoming harder when processed. Additionally, it has poor thermal conductivity, which makes it easy for heat to accumulate in tools and stainless steel sheets during drilling. Therefore, when drilling stainless steel, it is necessary to understand its characteristics and use appropriate methods and tools. This article will introduce the reasons why drilling stainless steel is difficult and tips for individuals who wish to perform drilling. [Contents] ■ Reasons why drilling stainless steel is difficult ■ Points and precautions for individuals drilling stainless steel ■ Examples of stainless steel drilling performed by craftsmen *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationStainless steel is used in various situations, such as residential equipment and machine parts, and when used as products or components, it needs to be processed in various ways to achieve the shapes specified in the drawings. While it has characteristics such as being hard and resistant to rust, it is also a metal that is difficult to process, and bending processing, in particular, is one of the most challenging aspects of stainless steel processing, requiring knowledge about stainless steel and high processing skills. The reason bending processing is difficult is that tight bending radii can easily lead to cracking, and springback, where the material returns to its original shape after bending, is also likely to occur. This article will explain the reasons why bending processing of stainless steel rods is difficult and how to perform bending processing. *For more details, please refer to the PDF document or feel free to contact us.*
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Free membership registrationThe beautiful gloss of a mirror finish is one of the typical surface finishing methods for stainless steel. Not only does the metallic luster enhance the visual appeal, but it also has the effect of smoothing the surface of the material. By smoothing the surface of the material, it becomes easier to perform subsequent processes such as hairline finishing and other surface treatments, which is an advantage. There are several methods for achieving a mirror finish on stainless steel, so it is necessary to choose the appropriate method according to the components and the desired finish. Furthermore, achieving a mirror finish on stainless steel is more challenging compared to that on iron materials, so caution is required. In this article, we will explain the types of mirror finishes for stainless steel and the key points to consider when performing a mirror finish on stainless steel individually. *For more details, please refer to the PDF document or feel free to contact us.*
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Free membership registrationProcessing stainless steel is quite difficult, and the techniques vary greatly among different contractors. Therefore, it is important to be careful when choosing a contractor, and it is advisable to thoroughly check their past achievements. In a small factory located in Kujo, Osaka, there are skilled craftsmen who excel in stainless steel processing. The company Shinshin Co., Ltd. connects with over 300 craftsmen from this factory to coordinate stainless steel products. In this article, we will introduce stainless steel products handled by Shinshin, accompanied by photos. We accept orders even in small lots and from individuals, so please feel free to contact us if you have any issues with metal processing. [Contents] ■ Introduction to Shinshin's achievements in stainless steel processing in Osaka ■ The process of producing stainless steel products and how to place an order *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationStainless steel is known to be difficult to machine due to its hardness and tendency to retain heat during processing, making threading operations challenging. When performing such operations, it is important to use taps designed for stainless steel, adjust the rotational speed and feed rate appropriately, and utilize cutting oil. Additionally, during work, it is crucial to discharge chips, control heat generation, and maintain an awareness of heat dissipation. Due to the hardness of stainless steel, there are instances where taps may break during processing. Several factors can cause tap breakage, including wear of the tap itself, insufficient chip removal, and work hardening. This article introduces key points for threading operations on stainless steel. Let's understand the characteristics of stainless steel and set appropriate processing conditions. *For more details, please refer to the PDF document or feel free to contact us.*
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Free membership registrationThis article provides a clear explanation of the characteristics of nickel alloys, which are difficult-to-machine materials among various metal materials. Additionally, we will introduce questions related to this material and examples of its applications. Our company carefully listens to customer requests based on our solid track record and supports the manufacturing process. Please feel free to consult with us. [Contents] ■ Main characteristics and corrosion resistance/heat resistance ■ Composition table and physical properties ■ Examples of applications *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThis article explains three reasons why welding nickel alloys, which are excellent in both corrosion resistance and heat resistance and are used in various applications such as aerospace and industrial furnaces, is considered difficult, based on the material properties. Additionally, we will introduce three important points to pay attention to: "bevel angle," "cleanliness of the weld area," and "welding temperature." By understanding these key points, you can alleviate concerns when welding. Please take a look at the related links. [Contents] ■ Three reasons why welding is difficult ■ Points to be aware of when welding *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThis article explains the reasons why nickel alloys, widely used in high-temperature applications such as gas turbines and incinerators, are said to be difficult to process, from the perspectives of "high-temperature strength," "hardness," and "relationship with tools." In the latter part, we will introduce the processing achievements that our company has actually received orders for. If you have processing requests that have been declined by other companies or that you are struggling with in-house, please feel free to consult with our company, which has extensive experience. [Contents] ■ Four reasons why cutting processing is difficult ■ Opinions from companies that refuse processing ■ Introduction of processing achievements at our Kujo factory in Osaka ■ The flow of parts manufacturing and how to place an order *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThis article introduces the types and characteristics of nickel alloys that excel in corrosion resistance and heat resistance, along with four examples of sheet metal processing that our company has handled, accompanied by photographs. The applications of this material are primarily in parts subjected to harsh conditions, such as jet engines and incinerators. However, due to its superior properties, it can be difficult to process, leading some companies to decline such requests. Cutting, bending, drilling, and welding all require skilled techniques. If you are facing challenges with processing, please feel free to contact us. [Contents] ■ Types and Characteristics ■ Types and Examples of Sheet Metal Processing *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationOur company specializes in the fine machining, large-scale machining, and welding of Hastelloy, a difficult-to-machine material. Through total coordination of metal processing products, we cater to our customers' detailed needs with services including Hastelloy and stainless steel turning, milling, and threading. Feel free to entrust us with processing requests that other companies have declined, as well as small lot orders. 【Our Features】 ■ Capable of addressing detailed needs ■ Total coordination of metal processing products ■ Short delivery times for small lots *For more details, please feel free to contact us.
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