豊昭鉄工所 List of Products and Services

The "sludge filtration device for grinding machines" we offer is a high-quality unit equipped with My Technos Ecolomatic Filter. Dirty liquid enters from the IN side, and the clean liquid that has passed through the main filter cloth goes to the OUT side. When this process is repeated, a vertical flow occurs within the filter, causing small sludges to combine and grow larger, eventually falling down. The collected sludge is regularly discharged from the bottom for recovery. 【Effects】 ■ Reduction in element costs and waste → almost zero ■ Stable processing accuracy ■ Long-term use of cutting fluid is possible ■ High-quality filtration precision *For more details, please download the PDF or feel free to contact us.

• Filtration Equipment
• Grinding Machine

We would like to introduce a case where a "semi-automatic assembly line" was implemented for the production of wheelchairs and equipment. The customer requested, "Currently, we are assembling on the floor and passing it to the next process, which results in poor working posture and strain on the lower back. We would like to raise the working height for assembly and enable the flow to the next process via a conveyor." After implementation, the strain on the lower back was reduced, and due to increased productivity, we were able to increase the production volume. 【Case Overview】 ■ Target Industries: Industrial machinery, nursing care products, vehicles ■ Process: Assembly ■ Reason for Selection: Easy to understand by discussing on-site while viewing the 3D model ■ Implementation Results and Effects - Improved workability and reduced strain on the lower back - Increased production volume due to improved productivity *For more details, please download the PDF or feel free to contact us.

• Other assembly machines

We would like to introduce a case where a "can crushing machine" was implemented for the disposal of drums and pails. We received a request from a customer stating, "Empty cans take up a lot of space, so we want to compress them." As a result of the implementation, we achieved space-saving for empty cans. Additionally, the amount that can be transported at one time increased, leading to cost reductions. 【Case Overview】 ■ Target Industry: Various industries ■ Process: Compressor ■ Selection Reason: Custom-designed and manufactured to fit installation space and types and sizes of cans ■ Implementation Results and Effects: - Achieved space-saving for empty cans, and increased the amount that can be transported at one time, resulting in cost reductions. *For more details, please download the PDF or feel free to contact us.

• Other processing machines

We would like to introduce a case study of the introduction of a "dedicated processing machine" to a home appliance manufacturing company. The customer requested, "There are many processes until the product is completed, but we would like you to design and manufacture a dedicated machine with as few machines as possible while ensuring high productivity." Our company was able to significantly reduce costs by implementing multiple processes with a single machine. Additionally, by processing multiple locations simultaneously, we were able to greatly shorten the cycle time. 【Case Overview】 ■ Target Industry: Environmental machinery, recycling industry ■ Processes: Body processing, crimping ■ Reason for Selection: Design and manufacture to achieve labor-saving ■ Results and Effects of Implementation - Received high praise and expanded to many domestic and international locations, contributing to production activities. *For more details, please download the PDF or feel free to contact us.

• Other processing machines

We would like to introduce a case study of the "Pipe End Processing Machine" implemented at a pipe processing company. The customer requested, "We want production equipment that considers safety and workability. We need machines that ensure stable quality and are robust. We would like to be able to accommodate a variety of products by changing jigs and molds." In response, we produced the equipment in-house, achieving short delivery times and low costs. We received feedback that there were no machine troubles, the product quality was stable, and mass production was possible. 【Case Overview】 ■ Target Industries: Industrial machinery, automotive parts, special vehicles ■ Process: Pipe end processing ■ Reason for Selection: Custom-made to fit product sizes and shapes ■ Results and Effects of Implementation - No machine troubles, stable product quality, and capability for mass production - Highly rated, used in many locations both domestically and internationally *For more details, please download the PDF or feel free to contact us.

• Other processing machines

We would like to introduce a case where a "two-stage lifting device" was implemented as auxiliary equipment for machine tools, heat treatment machines, and presses. We received a request from a customer to "manufacture a transport system for workpieces that is attached to the machine." Due to the large size of the factory, our product, which has a height of about 4 meters, was able to accommodate this need and contributed to labor saving. 【Case Overview】 ■ Target Industry: Industrial machinery, machine tools, presses ■ Process: Lifting, transport ■ Reason for Selection: Custom design and manufacturing allows for flexible responses ■ Implementation Results and Effects - Contributed to labor saving as auxiliary equipment for the machine - Achieved space-saving due to the presence of a waiting area *For more details, please download the PDF or feel free to contact us.

• Other conveying machines

We would like to introduce a case where a "thick paper molding machine (5t small press)" was introduced to a company that manufactures firework powder balls. The customer requested, "Due to the aging of the machinery, an update is necessary. As long as we can produce the same items as before, we have no particular preference regarding the structure or method of the machine, so we would like a machine that increases productivity." In response, we designed and manufactured the machine with a hydraulic drive system. This change enabled us to achieve miniaturization of the machine, stabilization of product quality, reduction of cycle time, and improved safety. 【Case Overview】 ■ Target Industry: Industrial Machinery ■ Process: Molding (shaping thick paper into a hemispherical shape) ■ Reason for Selection: The ability to view the 3D model and confirm details directly with the designer ■ Results and Effects of Implementation: - Near-zero defects due to stabilized quality - 50% space reduction due to miniaturization of the machine - 72% reduction in cycle time from 10.6s to 3s *For more details, please download the PDF or feel free to contact us.

• Other processing machines

We would like to introduce a case study of the "cardboard cutting machine" implemented for a company processing cardboard and thick paper. The customer requested, "Due to the aging of the machinery, an update is necessary. As long as we can produce the same items as before, we have no particular preference for the structure or method of the machine, so we would like you to create a machine that increases productivity." In response, we proposed a change in method to use air-driven cutting and transport with a robotic cylinder and suction, and proceeded with design and manufacturing. Thanks to improved quality stability, the defect rate, which was at 10%, has nearly dropped to zero. 【Case Overview】 ■ Target Industry: Industrial Machinery ■ Process: Press Cutting (Slitting Processing on Thick Paper) ■ Reason for Selection: We were very satisfied with another machine and were confident in their technical capabilities. ■ Results and Effects of Implementation - The miniaturization of the machine led to a 50% reduction in space usage. - Automation improved labor efficiency by 25% (from 1 person to 0.75 persons). *For more details, please download the PDF or feel free to contact us.

• Other machine tools

We would like to introduce a case study of the "hydraulic puller," which is utilized by customers in various industries such as environmental machinery, recycling, and steelmaking. There was a demand to make the dismantling and sorting tasks easier, as there were challenges with manual labor, aiming for labor-saving and increased productivity. Our company listened to the actual work content and created a custom-made machine considering workability. The introduction of this machine has contributed to alleviating the labor shortage for workers and improving productivity. 【Case Overview】 ■ Target Industries: Environmental machinery, recycling, steelmaking, industrial machinery, construction machinery, plants ■ Application: Disassembly of parts ■ Challenge: To make the manual dismantling and sorting tasks easier, achieve labor-saving, and increase productivity ■ Effect: Contributed to alleviating the labor shortage for workers and improving productivity through labor-saving *For more details, please download the PDF or feel free to contact us.

• Hydraulic Equipment
• Other processing machines
• Other environmental equipment

We would like to introduce a case study of the "hydraulic punching machine" and "hydraulic volume reduction machine" that we custom-manufactured. We received an inquiry from a home appliance dismantling company that wanted to streamline their manual dismantling and sorting processes to improve productivity. We designed the thrust and work size according to the customer's requirements and manufactured the machine after trials with a prototype. After implementation, it has led to solutions for labor shortages and improvements in productivity. 【Case Overview】 ■ Target Industry: Environmental machinery, recycling industry ■ Application: Home appliance dismantling companies ■ Challenge: To make manual dismantling and sorting processes easier, reduce labor, and increase productivity ■ Effect: Contributed to alleviating labor shortages and improving productivity through labor-saving measures *For more details, please download the PDF or feel free to contact us.

• Hydraulic Equipment
• Forging Machine
• Other environmental equipment

To the home appliance dismantling business operators, we would like to introduce a case where we supplied our "dismantling, sorting, and transportation equipment." There was a request to make the manual dismantling and sorting work easier, achieving labor savings and improving productivity. Our company is highly regarded for our custom design and manufacturing capabilities, as well as smooth communication through 3D design. After implementation, we contributed to alleviating labor shortages and enhancing productivity for the workers. 【Case Overview】 ■ Target Industry: Environmental machinery, recycling industry ■ Application: Home appliance dismantling operators ■ Challenge: To make manual dismantling and sorting work easier, achieve labor savings, and increase productivity ■ Effect: Contributed to alleviating labor shortages and improving productivity through labor savings *For more details, please download the PDF or feel free to contact us.

• Sorting machine
• Other environmental equipment
• Other conveying machines

We would like to introduce a case study of our "Dedicated Hydraulic Testing Machine" implemented for customers dealing with industrial equipment and construction machinery. The challenges included improving data management efficiency and reducing work setup time and testing time. Utilizing our expertise in hydraulics and transport technology, we custom-built the machine. After implementation, labor-saving measures progressed, contributing to the resolution of labor shortages and increased productivity. 【Case Overview】 ■ Target Industry: Industrial Equipment, Construction Machinery ■ Application: In-house product pre-shipment inspection ■ Challenge: With the update of equipment, we wanted to reduce data management, work setup time, and testing time, and achieve labor savings. ■ Effect: Labor savings contributed to alleviating labor shortages and improving productivity. *For more details, please download the PDF or feel free to contact us.

• Hydraulic Equipment
• Testing Equipment and Devices
• Other conveying machines

This document introduces the basic knowledge of "hydraulic systems." It includes the composition of hydraulic systems, the advantages and disadvantages of hydraulic systems, and circuit diagrams for the operation of hydraulic cylinders for raising and lowering. Hydraulic systems are generally used in devices that operate using hydraulic power, and they are almost always adopted as the power source for construction machinery such as hydraulic excavators, industrial vehicles like forklifts, agricultural machinery such as tractors, and special vehicles like dump trucks. If you have any issues related to hydraulics, please feel free to consult us. [Contents (excerpt)] ■ Hydraulic systems ■ Pascal's principle ■ Advantages of hydraulic systems ■ Disadvantages of hydraulic systems ■ Circuit diagrams for the operation of hydraulic cylinders for raising and lowering *For more details, please refer to the PDF document or feel free to contact us.

• Hydraulic Equipment

Our company designs and manufactures a variety of hydraulic units ranging from large to small. By introducing various high-performance equipment, we achieve improvements in productivity, reliability, and quality, as well as cost reductions. We provide hydraulic devices tailored to our customers' needs, accommodating a wide range of applications and fields. 【Product Line】 ■ special hydraulic units *For more details, please download the PDF or contact us.

• Hydraulic Equipment
• Mechanical Design