MAZIN List of Products and Services

In order to achieve nighttime operation and inspection-free processes, we want to instantly detect the occurrence of molding abnormalities. MAZIN's injection molding AI monitors each shot in real-time. In the event of a molding abnormality, it notifies and controls the extraction robot, making it possible to remove defective products from the production line. Additionally, by having the AI learn the molding condition adjustments, it is also possible to automate the re-establishment of molding conditions caused by temperature drift and other factors. # Product Overview The 'Automatic Optimization System for Injection Molding Conditions' collects operational data during molding and physical quantities inside the mold through the IoT-enabled injection molding machine, and utilizes AI to: - Detect molding abnormalities in each shot - Automatically explore optimal molding conditions This helps achieve nighttime operation and inspection-free processes, ensuring injection molding quality equivalent to that of skilled workers. For more details, please download and review the product catalog.

• Injection Molding Machine

We are currently offering a free document introducing the system for tool breakage detection and tool life maximization using AI, aimed at businesses engaged in mass production cutting processes using NC lathes and machining centers. - Reduction of tool costs - Improvement of operating rate and yield rate by reducing setup times - Identification of inspection scope for 100% inspection This will be helpful. If you are interested in the real-time analysis mechanism, please download the document.

• Other cutting tools

Boring processing is a method of further enlarging a pre-drilled hole. In boring processing, a specialized tool called a boring bar is used to widen the inner diameter, but it is necessary to consider the hole diameter and the thickness of the bar, which involves many points to pay attention to. In this column, we will explain the challenges that arise in boring processing and the key points to keep in mind for achieving high-precision boring processing. [Contents] ■ Are you interested in visualizing the timing of tool abnormalities and preventing the continuous discharge of defective products? ■ Challenges arising in boring processing ■ Countermeasures for challenges in boring processing ■ What is boring processing for machining inner diameters? Summary *Detailed content of the column can be viewed through related links. *For more information, please refer to the PDF materials or feel free to contact us.

• Other production management systems

In injection molding processing, a void refers to one type of molding defect where a cavity forms in the thick parts of the molded product. The resin filled in the mold shrinks as it cools. At this time, the surface of the molded product that contacts the mold shrinks and dents due to insufficient cooling, which is called "sink." Conversely, while the skin layer solidifies, a vacuum cavity forms inside due to shrinkage, which is referred to as a void. This column summarizes points to keep in mind regarding voids, particularly when considering defect countermeasures and productivity improvements in injection molding factories. [Contents] ■ What is a void ■ Causes of void formation ■ Basic countermeasures to prevent void formation ■ How to accurately detect void formation ■ Summary *For detailed content of the column, please refer to the related links. *For more information, please check the PDF materials or feel free to contact us.

• others

The methods for processing high-precision "gears" used in industrial machinery include gear generation methods that efficiently process the entire gear, gear shaping methods that process each tooth individually, and gear skiving using machining centers. Among these, the most commonly used method is the gear generation method using NC hob machines. "Hob" refers to a specialized cutting tool used for processing the teeth of gears. In this column, we will discuss the challenges that arise in gear processing with hobs and the key points to keep in mind for efficient cutting. [Contents] ■ Challenges in gear processing ■ Countermeasures for challenges in gear processing ■ Points for selecting hobs ■ Summary of gear processing *For detailed content of the column, please refer to the related links. *For more information, please refer to the PDF materials or feel free to contact us.

• gear

Chamfering is a machining method that involves removing the corners of parts. It is an essential process for metal components with sharp edges that can pose safety risks or affect the sliding of machinery. Chamfering can be classified mainly into three types: "C chamfering," which involves cutting at a 45-degree angle; "edge chamfering," which is the minimum necessary to remove burrs and sharp edges; and "R chamfering," which rounds off corners to create a smooth finish. In this column, we will explain the types of chamfering and key points to keep in mind during the chamfering process. [Contents] - Are you interested in visualizing the timing of tool abnormalities and preventing the continuous discharge of defective products? - Key points of chamfering - The necessity of chamfering - Summary of what chamfering is *For detailed content of the column, please refer to the related links. *For more information, please check the PDF materials or feel free to contact us.

• Other production management systems

Milling is a machining method that cuts a fixed workpiece with a rotating tool. Generally, machining centers and milling machines are used for milling. In this column, we will explain the challenges that arise in milling and the key points to keep in mind to achieve high-precision machining. [Contents] ■ Are you interested in visualizing the timing of tool abnormalities and preventing the continuous discharge of defective products? ■ Challenges in milling ■ Countermeasures for milling challenges ■ Key points in milling ■ What is milling? Summary *Detailed content of the column can be viewed through the related links. *For more information, please refer to the PDF materials or feel free to contact us.

• Other production management systems

Grooving is a type of turning process where a cutting tool is applied to a rotating workpiece to create grooves. There are various types of grooving processes, including "external diameter grooving" which creates grooves on the outer circumference of the workpiece, "end face grooving" which creates grooves on the end face, and "internal diameter grooving" which creates grooves on the inner diameter. In this column, we will discuss the challenges that arise during grooving with a lathe and the key points to keep in mind for efficient grooving. [Contents] ■ Are you interested in visualizing the timing of tool abnormalities and preventing the continuous discharge of defective products? ■ Challenges that arise in grooving ■ Countermeasures for challenges in grooving ■ Summary of challenges and countermeasures for efficient grooving *For detailed content of the column, please refer to the related links. *For more information, please refer to the PDF materials or feel free to contact us.

• Other production management systems

Tool breakage refers to the phenomenon where the load on a tool during processing exceeds a certain level, causing the tool to break. Tool breakage during processing not only leads to the occurrence of defects and damage to equipment but also results in significant opportunity losses, such as production not proceeding as planned. In this column, we will explain the causes of tool breakage during cutting processes and effective countermeasures. [Contents] ■ Are you interested in visualizing the timing of tool anomalies and preventing the continuous discharge of defective products? ■ Main causes of tool breakage ■ Issues arising from tool breakage ■ Countermeasures for tool breakage ■ Summary of causes and countermeasures for tool breakage *For detailed content of the column, please refer to the related links. *For more information, please refer to the PDF document or feel free to contact us.

• Other production management systems

Chipping refers to a phenomenon where a tool that can no longer maintain a certain cutting ability due to wear during processing or the configuration of the cutting edge processes the workpiece not by cutting but by tearing it away. When chipping occurs, the cutting surface shows signs of tearing, leading to a deterioration in processing accuracy. This article explains the effects and causes of chipping that occur during cutting, as well as effective countermeasures. [Contents] ■ Are you interested in visualizing the timing of tool abnormalities and preventing the continuous discharge of defective products? ■ Main causes of chipping ■ Issues arising from chipping ■ Countermeasures for chipping ■ Summary of causes and countermeasures for chipping *For detailed content of the column, please refer to the related links. *For more information, please refer to the PDF materials or feel free to contact us.

• Other production management systems

A short shot refers to a molded product that is partially lacking material. In injection molding, the occurrence of short shots typically happens at the final filling section of the molded product, but it can also occur in areas where the resin has difficulty flowing. This column summarizes the factors causing short shots, explanations of key points, and measures to prevent defective products from being released. [Contents] ■ What is a short shot ■ Causes of short shots ■ Types of short shots and common occurrence areas ■ Basics of short shot prevention and countermeasures ■ Preventing short shot defects from being released ■ Conclusion *Detailed content of the column can be viewed through related links. *For more information, please refer to the PDF document or feel free to contact us.

• others

Color unevenness refers to one type of appearance defect that occurs when the main material, which is colorless pellets, does not mix well with the color masterbatch and the returned crushed material. The surface color is not uniform, showing streaks or a marble pattern. It is less noticeable in dark colors and more noticeable in light colors. In this column, we summarize the factors and causes of defect occurrence related to color unevenness, as well as countermeasures. [Contents] ■ What is color unevenness ■ Areas where color unevenness is likely to occur ■ Factors contributing to color unevenness ■ Summary *Detailed content of the column can be viewed through the related links. *For more information, please refer to the PDF materials or feel free to contact us.

• others

Stains are a type of appearance defect where oil, moisture, gas, and other substances adhere within the mold cavity, resulting in dirt being transferred to the surface of the molded product. Once adhered in the mold cavity, they tend to occur in the same location repeatedly. Additionally, stains that have been transferred to the surface of the molded product cannot be removed by wiping later, so it is important to interrupt production and eliminate the cause of the stains. This column summarizes the factors and causes of stain occurrence, as well as countermeasures. [Contents] ■ What are stains ■ Areas where stains are likely to occur ■ Causes of stain occurrence ■ Summary *Detailed content of the column can be viewed via the related links. *For more information, please refer to the PDF document or feel free to contact us.

• others

Polyacetal resin, also known as polyacetal, is a high-performance engineering plastic with a low coefficient of friction, self-lubricating properties, and excellent wear resistance. It is used in a wide range of industries for various products. This resin boasts superior mechanical strength, wear resistance, sliding properties, and electrical insulation, while having low water absorption and moisture absorption, as well as high dimensional stability, making it suitable for parts that require repeated motion, such as gears and drive components that are used for extended periods. In this column, we explain the handling methods for polyacetal resin, the settings for heating cylinders and molds, and common defects that occur. 【Features】 ■ What is polyacetal resin (POM)? ■ Typical applications ■ Key points in the molding process of polyacetal resin (POM) ■ Common molding defects and their countermeasures ■ Summary *For detailed content of the column, please refer to the related links. *For more information, please refer to the PDF materials or feel free to contact us.

• Other polymer materials

PS resin, also known as polystyrene resin or styrol resin, is one of the "five major general-purpose plastics." Due to its excellent food safety properties, it is widely used in food trays and containers in supermarkets and convenience stores. Some of the manufactured containers are collected and recycled, gaining attention for this practice. In this column, we explain the handling methods for PS resin, settings for heating tubes and molds, and common defects that occur. [Contents] ■ What is PS resin ■ Typical applications ■ PS resin with different functions according to applications ■ Key points during the molding process of PS resin ■ Measures for molding defects ■ Summary *For detailed content of the column, please refer to the related links. *For more information, please refer to the PDF materials or feel free to contact us.

• Other polymer materials

Jetting is one type of surface defect. It can be likened to the traces left by a worm or the meandering of a snake. In addressing and preventing it, just like with shorts and burr defects, it is essential to thoroughly understand the mechanism of jetting. This column summarizes the mechanism, causes of defect occurrence, and countermeasures related to jetting. [Contents] ■ What is jetting ■ Areas where jetting is likely to occur ■ Factors contributing to jetting occurrence ■ How to accurately detect jetting ■ Conclusion *For detailed content of the column, please refer to the related links. *For more information, please refer to the PDF document or feel free to contact us.

• others

Inconel is a nickel alloy primarily composed of nickel, with additions of iron, chromium, molybdenum, and other elements. It excels in heat resistance, corrosion resistance, and oxidation resistance, maintaining excellent durability even in harsh environments for high-temperature metals, which is why it is used in industries such as aerospace and plant engineering. On the other hand, due to its poor thermal conductivity and high-temperature strength, Inconel is known as a difficult-to-machine material in machining. This column will explain the characteristics of Inconel and the key points to keep in mind for processing it. [Contents] - Characteristics of Inconel - Challenges arising from the machining characteristics of Inconel - Countermeasures for challenges during Inconel machining - Summary of Inconel's characteristics *For detailed content of the column, please refer to the related links. *For more information, please check the PDF materials or feel free to contact us.

• alloy

A carbide drill is a drilling tool made from carbide alloy, which is capable of cutting a wide range of materials from carbon steel to heat-resistant alloys during machining. Carbide alloy is characterized by its high hardness and minimal reduction in hardness at high temperatures. It is a material that combines tungsten carbide with cobalt as a binder, and may include additives like titanium carbide depending on the intended purpose. This column will explain the advantages and disadvantages of carbide drills, as well as key points for selection. [Contents] ■ Characteristics of carbide drills compared to high-speed steel drills ■ Typical types of carbide drills ■ Selection of carbide drills ■ Machining conditions for carbide drills ■ Summary of key points for selecting carbide drills *For detailed content of the column, please refer to the related links. *For more information, please refer to the PDF materials or feel free to contact us.

• drill

The processing of workpieces with a long and slender shape, like shafts, is known to have low rigidity, which can lead to decreased dimensional accuracy and an increased likelihood of chatter and vibration. Additionally, it is common for chips generated during processing to wrap around the workpiece, which can cause damage to both the workpiece and the cutting tool, presenting further challenges. This column will discuss the challenges encountered during shaft turning and the key points to keep in mind for achieving high-precision processing while addressing these issues. [Contents] ■ Challenges arising from shaft turning processing ■ Countermeasures for challenges during shaft turning processing ■ Summary of what shaft turning processing entails *Detailed content of the column can be viewed through the related links. *For more information, please refer to the PDF materials or feel free to contact us.

• Other machine elements

A crankshaft is a shaft driven by a crank mechanism that converts reciprocating motion into rotational motion, primarily used in engine components of automobiles, agricultural machinery, and ships. By converting the reciprocating motion of the piston, which is moved by combustion within the engine, into rotational energy through the crankshaft, it transmits this energy to components such as the clutch and transmission. This column will explain the structure of the crankshaft, its production process, and related challenges. [Contents] - Names of the various parts that make up the crankshaft - Production process of the crankshaft - Common challenges in the cutting process - Countermeasures for challenges in the cutting process - Summary of the crankshaft's production process and challenges *For detailed content of the column, please refer to the related links. *For more information, please refer to the PDF materials or feel free to contact us.

• Other machine elements

A spline is a mechanism used in components that transmit power in automobiles, agricultural machinery, ships, and machine tools, capable of transmitting large torque with multiple blades. Since splines require high strength and durability, materials such as carbon steel S45C, chromoly steel SCM440, and stainless steel SUS330, which are often subjected to heat treatment, are commonly used. This column will explain the characteristics of splines, representative processing methods, and the challenges and countermeasures that arise when processing splines. [Contents] ■ Involute splines and their characteristics ■ Representative processing methods for splines ■ Challenges arising from spline processing ■ Countermeasures for challenges during spline processing ■ Summary of spline characteristics, representative processing methods, and challenges *For detailed content of the column, please refer to the related links. *For more information, please refer to the PDF materials or feel free to contact us.

• Other machine elements

A pulley is a disk-shaped component used for power transmission, and it is used in conjunction with a belt. In addition to pulleys, power transmission mechanisms include gears, but compared to gears, the presence of slip between the belt and the pulley allows for the absorption of some impact in the event of trouble during the power transmission process, which is a characteristic feature. On the other hand, due to the slip, the power transmission efficiency may be inferior compared to other mechanisms. This column will explain the types of pulleys, representative processing methods, and challenges. [Contents] ■ Types of representative pulleys ■ Processing methods for pulleys ■ Challenges arising from pulley processing ■ Countermeasures for challenges during pulley processing ■ Summary of pulley types and representative processing methods and challenges *For detailed content of the column, please refer to the related links. *For more information, please refer to the PDF materials or feel free to contact us.

• Belts and pulleys

This is an AI-based tool breakage detection and tool life maximization system designed for businesses engaged in mass production cutting processes using NC lathes and machining centers. "It helps reduce tool costs and improve operational rates." # What can be achieved - Realization of CBM through tool life estimation: Enables efficient tool replacement tailored to the tool's condition, achieving reductions in tool costs and improvements in production efficiency. - Automatic detection of breakage and chipping to prevent defective products: By enabling automatic detection of tool breakage/chipping, it prevents the discharge of defective products. # Product features - AI automatic learning: The AI automatically learns for each product and tool, achieving tool anomaly detection and life prediction. Compared to manual threshold setting, it offers high precision without operational hassle. - Compatibility with various tools: Compatible with end mills, drills, inserts, etc. It can be used with various tools. Additionally, you can verify its effectiveness in your actual production through a free trial beforehand. - Low barriers to implementation: No need for machine modifications or NC programming. It is compatible with various machine models and years. Furthermore, it does not significantly disrupt existing operations. For more details, please check the product catalog.

• Other cutting tools
• lathe

This is an AI-based tool breakage detection and tool life maximization system for businesses engaged in mass production cutting processes using NC lathes and machining centers. "It helps reduce tool costs and improve operational rates." # What can be achieved - Realization of CBM through tool life estimation Enables waste-free tool replacement tailored to the tool's condition, achieving reductions in tool costs and improvements in production efficiency. - Automatic detection of breakage and chipping to prevent defective products By enabling automatic detection of tool breakage/chipping, it prevents the outflow of defective products. # Product Features - AI auto-learning: The AI automatically learns for each product and tool, enabling tool anomaly detection and life prediction. Compared to manual threshold setting, it offers high precision without operational hassle. - Compatibility with various tools: Usable with various tools such as end mills, drills, and inserts. Additionally, you can verify the effectiveness in your actual production through a free trial beforehand. - Low barriers to implementation: No need for machine modifications or NC programming. It is compatible with any machine model or year and does not significantly disrupt existing operations. For more details, please check the product catalog.

• Other cutting tools
• lathe

This is an AI-based tool breakage detection and tool life maximization system designed for businesses that perform mass production cutting processes using NC lathes and machining centers. "It helps reduce tool costs and improve operational rates." # What can be achieved - Realization of CBM through tool life estimation By enabling waste-free tool exchanges tailored to the condition of the tools, it achieves reductions in tool costs and improvements in production efficiency. - Automatic detection of breakage and chipping to prevent defective products By enabling automatic detection of tool breakage/chipping, it prevents the discharge of defective products. # Product features - AI auto-learning: The AI automatically learns for each product and tool, achieving tool anomaly detection and life prediction. Compared to manual threshold setting, it offers high precision without operational hassle. - Compatibility with various tools: Applicable to end mills, drills, lathes, etc. It can be used with various tools. Additionally, you can confirm its effectiveness in your actual production through a free trial beforehand. - Low barriers to implementation: No need for machine modifications or NC programming. It is compatible with any machine model or year. Furthermore, it does not significantly disrupt existing operations. For more details, please check the product catalog.

• Other cutting tools
• lathe

This is an AI-based tool breakage detection and tool life maximization system designed for businesses that perform mass production cutting processes using NC lathes and machining centers. "It helps reduce tool costs and improve operational rates." # What can be achieved - Realization of CBM through tool life estimation By enabling waste-free tool changes tailored to the tool's condition, it achieves reductions in tool costs and improvements in production efficiency. - Automatic detection of breakage and chipping to prevent defective products By enabling automatic detection of tool breakage/chipping, it prevents the production of defective products. # Product Features - AI automatic learning: The AI automatically learns for each product and tool, enabling tool anomaly detection and life prediction. Compared to manual threshold setting, it offers high precision without operational hassle. - Compatibility with various tools: Compatible with mills, end mills, drills, lathes, etc. It can be used with a variety of tools. Additionally, you can confirm its effectiveness in your production through a free trial beforehand. - Low barriers to implementation: No need for machine modifications or NC programming. It is compatible with any machine model or year. Furthermore, it does not significantly disrupt existing operations. For more details, please check the product catalog.

• Other cutting tools
• lathe

This is an AI-based tool breakage detection and tool life maximization system designed for businesses that perform mass production cutting processes using NC lathes and machining centers. "It helps reduce tool costs and improve operational rates." # What can be achieved - Realization of CBM through tool life estimation Enables waste-free tool replacement tailored to the condition of the tools, achieving reductions in tool costs and improvements in production efficiency. - Automatic detection of breakage and chipping to prevent defective products By enabling automatic detection of tool breakage/chipping, it prevents the production of defective products. # Product Features - AI auto-learning: The AI automatically learns for each product and tool, achieving tool anomaly detection and life prediction. Compared to manual threshold setting, it offers high precision without operational hassle. - Compatibility with various tools: Suitable for mills, end mills, drills, lathes, etc. It can be used with a variety of tools. Additionally, you can confirm its effectiveness in your actual production through a free trial beforehand. - Low barriers to implementation: No need for machine modifications or NC programming. It is compatible with any machine model or year. Furthermore, it does not significantly disrupt existing operations. For more details, please check the product catalog.

• Other cutting tools
• lathe

This is an AI-based tool breakage detection and tool life maximization system designed for businesses engaged in mass production cutting processes using NC lathes and machining centers. "It helps reduce tool costs and improve operational rates." # What can be achieved - Realization of CBM through tool life estimation By enabling waste-free tool exchanges tailored to the condition of the tools, it achieves reductions in tool costs and improvements in production efficiency. - Automatic detection of breakage and chipping to prevent defective products By enabling automatic detection of tool breakage/chipping, it prevents the outflow of defective products. # Product features - AI automatic learning: The AI automatically learns for each product and tool, achieving tool anomaly detection and life prediction. Compared to manual threshold setting, it offers high precision without operational hassle. - Compatibility with various tools: Compatible with end mills, drills, lathes, etc. It can be used with a variety of tools. Additionally, you can verify its effectiveness in your actual production through a free trial beforehand. - Low barriers to implementation: No need for machine modifications or NC programming. It is compatible with any machine model or year. Furthermore, it does not significantly disrupt existing operations. For more details, please check the product catalog.

• Other cutting tools
• lathe

This is an AI-based tool breakage detection and tool life maximization system designed for businesses engaged in mass production cutting processes using NC lathes and machining centers. "It helps reduce tool costs and improve operational rates." # What can be achieved - Realization of CBM through tool life estimation Enables waste-free tool exchanges tailored to the tool's condition, achieving reductions in tool costs and improvements in production efficiency. - Automatic detection of breakage and chipping to prevent defective products By enabling automatic detection of tool breakage/chipping, it prevents the discharge of defective products. # Product Features - AI automatic learning: The AI automatically learns for each product and tool, achieving tool anomaly detection and life prediction. Compared to manual threshold setting, it offers high precision without operational hassle. - Compatibility with various tools: Usable with various tools such as end mills, drills, and inserts. Additionally, you can verify the effectiveness in your actual production through a free trial beforehand. - Low barriers to implementation: No need for machine modifications or NC programming. It is compatible with any machine model or year. Furthermore, it does not significantly disrupt existing operations. For more details, please check the product catalog.

• Other cutting tools
• lathe

This is an AI-based tool breakage detection and tool life maximization system designed for businesses engaged in mass production cutting processes using NC lathes and machining centers. "It helps reduce tool costs and improve operational rates." # What can be achieved - Realization of CBM through tool life estimation By enabling waste-free tool exchanges tailored to the tool's condition, it achieves reductions in tool costs and improvements in production efficiency. - Automatic detection of breakage and chipping to prevent defective products By enabling automatic detection of tool breakage/chipping, it prevents the discharge of defective products. # Product Features - AI automatic learning: The AI automatically learns for each product and tool, achieving tool anomaly detection and life prediction. Compared to manual threshold setting, it offers high precision without operational hassle. - Compatibility with various tools: Compatible with end mills, drills, lathes, etc. It can be used with various tools. Additionally, you can verify its effectiveness in your actual production through a free trial beforehand. - Low barriers to implementation: No need for machine modifications or NC programming. It is compatible with any machine model or year. Furthermore, it does not significantly disrupt existing operations. For more details, please check the product catalog.

• Other cutting tools
• lathe

This is an AI-based tool breakage detection and tool life maximization system for businesses engaged in mass production cutting processes using NC lathes and machining centers. "It helps reduce tool costs and improve operational rates." # What can be achieved - Realization of CBM through tool life estimation By enabling waste-free tool replacement tailored to the condition of the tools, it achieves cost reduction and improved production efficiency. - Automatic detection of breakage and chipping to prevent defective products By enabling automatic detection of tool breakage/chipping, it prevents the discharge of defective products. # Product Features - AI automatic learning: The AI automatically learns for each product and tool, enabling tool anomaly detection and life prediction. Compared to manual threshold setting, it offers high precision without operational hassle. - Compatibility with various tools: Compatible with end mills, drills, lathes, etc. It can be used with various tools. Additionally, you can verify its effectiveness in your actual production through a free trial beforehand. - Low barriers to implementation: No need for machine modifications or NC programming. It is compatible with any machine model or year. Furthermore, it does not significantly disrupt existing operations. For more details, please check the product catalog.

• Other cutting tools

This is an AI-based tool breakage detection and tool life maximization system designed for businesses engaged in mass production cutting processes using NC lathes and machining centers. "It helps reduce tool costs and improve operational efficiency." # What can be achieved - Realization of CBM through tool life estimation Enables waste-free tool replacement tailored to the tool's condition, achieving reductions in tool costs and improvements in production efficiency. - Automatic detection of breakage and chipping to prevent defective products By enabling automatic detection of tool breakage/chipping, it prevents the production of defective products. # Product features - AI automatic learning: The AI automatically learns for each product and tool, achieving tool anomaly detection and life prediction. Compared to manual threshold setting, it offers high precision without operational hassle. - Compatibility with various tools: Usable with various tools such as end mills, drills, and lathe tools. Additionally, you can confirm the effectiveness in your actual production through a free trial beforehand. - Low barriers to implementation: No need for machine modifications or NC programming. It is compatible with any machine model or year and does not significantly disrupt existing operations. For more details, please check the product catalog.

• Other cutting tools
• lathe

This is an AI-based tool breakage detection and tool life maximization system designed for businesses engaged in mass production cutting processes using NC lathes and machining centers. "It helps reduce tool costs and improve operational rates." # What can be achieved - Realization of CBM through tool life estimation: This allows for waste-free tool changes tailored to the condition of the tools, achieving reductions in tool costs and improvements in production efficiency. - Automatic detection of breakage and chipping to prevent defective products: By enabling automatic detection of tool breakage/chipping, it prevents the output of defective products. # Product Features - AI automatic learning: The AI automatically learns for each product and tool, enabling tool anomaly detection and life prediction. Compared to manual threshold setting, it offers high precision without operational hassle. - Compatibility with various tools: Compatible with end mills, drills, lathes, etc. It can be used with various tools. Additionally, you can confirm its effectiveness in your actual production through a free trial beforehand. - Low barriers to implementation: No need for machine modifications or NC programming. It is compatible with any machine model or year. Furthermore, it does not significantly disrupt existing operations. For more details, please check the product catalog.

• Other machine tools
• Other cutting tools
• lathe

This is an AI-based tool breakage detection and tool life maximization system designed for businesses engaged in mass production cutting processes using NC lathes and machining centers. "It helps reduce tool costs and improve operational efficiency." # What can be achieved - Realization of CBM through tool life estimation Enables waste-free tool replacement tailored to the tool's condition, achieving reductions in tool costs and improvements in production efficiency. - Automatic detection of breakage and chipping to prevent defective products By enabling automatic detection of tool breakage/chipping, it prevents the production of defective products. # Product Features - AI automatic learning: The AI automatically learns for each product and tool, achieving tool anomaly detection and life prediction. Compared to manual threshold setting, it offers high precision without operational hassle. - Compatibility with various tools: Suitable for mills, end mills, drills, lathes, etc. It can be used with various tools. Additionally, you can confirm its effectiveness in your actual production through a free trial beforehand. - Low barriers to implementation: No need for machine modifications or NC programming. It is compatible with any machine model or year. Furthermore, it does not significantly disrupt existing operations. For more details, please check the product catalog.

• Other cutting tools
• lathe

This is an AI-based tool breakage detection and tool life maximization system designed for businesses engaged in mass production cutting processes using NC lathes and machining centers. "It helps reduce tool costs and improve operational rates." # What can be achieved - Realization of CBM through tool life estimation Enables waste-free tool replacement tailored to the condition of the tools, achieving cost reduction and improved production efficiency. - Automatic detection of breakage and chipping to prevent defective products By enabling automatic detection of tool breakage/chipping, it prevents the production of defective products. # Product Features - AI automatic learning: The AI automatically learns for each product and tool, achieving tool anomaly detection and life prediction. Compared to manual threshold setting, it offers high precision without operational hassle. - Compatibility with various tools: Usable with various tools such as end mills, drills, and inserts. Additionally, you can verify the effectiveness in your actual production through a free trial beforehand. - Low barriers to implementation: No need for machine modifications or NC programming. It is compatible with any machine model or year and does not significantly disrupt existing operations. For more details, please check the product catalog.

• Other cutting tools
• lathe

This is an AI-based tool breakage detection and tool life maximization system designed for businesses engaged in mass production cutting processes using NC lathes and machining centers. "It helps reduce tool costs and improve operational rates." # What can be achieved - Realization of CBM through tool life estimation By enabling waste-free tool exchanges tailored to the condition of the tools, it achieves reductions in tool costs and improvements in production efficiency. - Automatic detection of breakage and chipping to prevent defective products By enabling automatic detection of tool breakage/chipping, it prevents the outflow of defective products. # Product Features - AI auto-learning: The AI automatically learns for each product and tool, enabling tool anomaly detection and life prediction. Compared to manual threshold setting, it offers high precision without operational hassle. - Compatibility with various tools: Compatible with end mills, drills, lathes, etc. It can be used with various tools. Additionally, you can verify its effectiveness in your actual production through a free trial beforehand. - Low barriers to implementation: No need for machine modifications or NC programming. It is compatible with any machine model or year. Moreover, it does not significantly disrupt existing operations. For more details, please check the product catalog.

• Other cutting tools

This is an AI-based tool breakage detection and tool life maximization system for businesses engaged in mass production cutting processes using NC lathes and machining centers. "Detection of fine chipping and digitization of processing load and replacement history by tool" helps identify the scope of all product inspections. # What can be achieved <1> Automatic detection of coating peeling and fine chipping to prevent the discharge of defective products By enabling automatic detection of tool abnormalities, we can prevent the discharge of defective products. <2> Digital recording of processing load and replacement history by tool Digital long-term storage of replacement history by tool combined with real-time AI analysis of processing load information. # Product Features - AI automatic learning: AI automatically learns for each product and tool, achieving tool abnormality detection and life prediction. Compared to manual threshold setting, it offers high precision without operational hassle. - Compatibility with various tools: It can be used with a variety of tools. You can confirm its effectiveness in your production through a free trial beforehand. - Low barriers to implementation: No need for machine modifications or NC programming. It is compatible with any machine model or year. For more details, please check the product catalog.

• Other cutting tools

This is an AI-based tool breakage detection and tool life maximization system designed for businesses engaged in mass production cutting processes using NC lathes and machining centers. "It helps reduce tool costs and improve operational rates." # What can be achieved - Realization of CBM through tool life estimation Enables waste-free tool replacement tailored to the tool's condition, achieving reductions in tool costs and improvements in production efficiency. - Automatic detection of breakage and chipping to prevent defective products By enabling automatic detection of tool breakage/chipping, it prevents the production of defective products. # Product Features - AI automatic learning: The AI automatically learns for each product and tool, enabling tool anomaly detection and life prediction. Compared to manual threshold setting, it offers high precision without operational hassle. - Compatibility with various tools: Usable with various tools such as end mills, drills, and cutting tools. Additionally, you can verify the effectiveness in your actual production through a free trial beforehand. - Low barriers to implementation: No need for machine modifications or NC programming. It is compatible with any machine model or year, and it does not significantly disrupt existing operations. For more details, please check the product catalog.

• Other cutting tools

This is an AI-based tool breakage detection and tool life maximization system designed for businesses engaged in mass production cutting processes using NC lathes and machining centers. "It helps reduce tool costs and improve operational rates." # What can be achieved - Realization of CBM through tool life estimation Enables waste-free tool replacement tailored to the condition of the tools, achieving reductions in tool costs and improvements in production efficiency. - Automatic detection of breakage and chipping to prevent defective products By enabling automatic detection of tool breakage/chipping, it prevents the discharge of defective products. # Product Features - AI auto-learning: The AI automatically learns for each product and tool, achieving tool anomaly detection and life prediction. Compared to manual threshold setting, it offers high precision without operational hassle. - Compatibility with various tools: Usable with various tools such as end mills, drills, and inserts. Additionally, you can verify the effectiveness in your actual production through a free trial beforehand. - Low barriers to implementation: No need for machine modifications or NC programming. It is compatible with any machine model or year and does not significantly disrupt existing operations. For more details, please check the product catalog.

• lathe

This is a cutting tool management system that utilizes AI technology for businesses engaged in mass production machining using NC lathes and machining centers. 【What can be achieved】 ◎ CBM (Condition-Based Maintenance) through tool life estimation Reduces unnecessary tool changes, contributing to cost reduction and improved production efficiency (There are examples projecting an annual tool cost reduction of 720,000 yen) ◎ Prevention of defective products Automatic detection of tool breakage and chipping ◎ Visualization of cutting load conditions for each machining cycle Real-time statistical processing and output of load conditions during machining 【Product Features】 ■ AI automatically learns The AI automatically learns for each product and tool, enabling high-precision detection of tool abnormalities and life predictions compared to human judgment. ■ Compatible with various tools Usable with various tools such as end mills, drills, and inserts. Additionally, you can confirm the effectiveness through a free trial beforehand. ■ Low barriers to implementation No need for machine modifications or NC programming. There are no restrictions on machine types or ages. It can also be implemented without significantly changing existing operations. *If you wish to request a free trial, please apply through the "Contact Us" section.

• Other cutting tools

This is a cutting tool management system utilizing AI technology for businesses engaged in mass production cutting processes using NC lathes and machining centers. 【What can be achieved】 ◎ CBM (Condition-Based Maintenance) through tool life estimation Reduces unnecessary tool changes, contributing to cost reduction and improved production efficiency (There are examples where an annual tool cost reduction of 720,000 yen is expected) ◎ Prevention of defective products Automatic detection of tool breakage and chipping 【Product Features】 ■ AI automatically learns The AI automatically learns for each product and tool, enabling high-precision tool anomaly detection and life prediction compared to human judgment. ■ Compatible with various tools Usable with various tools such as mills, end mills, drills, and inserts. Additionally, you can confirm the actual effectiveness through a free trial beforehand. ■ Low barriers to implementation No need for machine modifications or NC programming. There are no restrictions on machine models or years. Furthermore, it can be implemented without significantly changing existing operations. *You can view the materials from "PDF Download." If you wish to request a free trial, please apply from "Contact Us."

• lathe

The issue of insufficient training of successors as skilled workers retire has become apparent. Is maintaining molding quality after the retirement of skilled workers not a challenge on the shop floor? Many factories with similar processing and production processes face these common challenges. # Our Initiatives At MAZIN, we provide external general-purpose systems to address these common challenges faced by various factories. We conduct daily experiments using the actual production of partner factories and our own equipment to develop and provide products. # Product Overview The "Injection Molding Condition Automatic Optimization System" offers technology that collects operational data during molding and physical quantities inside the mold through the IoT of injection molding machines, and uses AI to automatically explore optimal molding conditions. This ensures injection molding quality equivalent to adjustments made by skilled workers. AI learns daily molding conditions and displays the molding conditions that should be set on the application. For more details, please download and check the product catalog.

• Injection Molding Machine
• Business Intelligence and Data Analysis