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第一プラスチック

addressOsaka/Yao-shi/Airport 1-117
phone072-949-6686
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last updated:Jul 15, 2020
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Materials, Types, Advantages and Disadvantages [Vacuum Forming, Pressure Forming]

Here, we have summarized the key points for choosing between vacuum forming and pressure forming, which are representative molding methods, in a Q&A format.

Everything you need to know about vacuum forming and pressure forming in one place! We have summarized the key points of "vacuum forming," a representative molding method that can accommodate various shapes while keeping mold costs and lead times down, and "pressure forming," which allows for sharp surface shapes comparable to injection molding by making the surface in contact with the mold the product's surface. 【Contents】 ■ What materials can vacuum and pressure forming accommodate? ■ What types of molds are used in vacuum and pressure forming? ■ Key points for selecting mold materials ■ Advantages and disadvantages of vacuum and pressure forming *For more details, please download the PDF or contact us.*

  • Processing Contract

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Press the material tightly against the mold with compressed air to achieve the desired shape! [Air Pressure Molding]

Molding with sharp surface shapes equivalent to injection molding is possible! This is a method that uses compressed air to adhere to the mold and achieve the desired shape.

Air pressure forming is a method that involves using compressed air at 3 to 10 Kg/cm² to closely adhere a heated and softened sheet to a mold, thereby achieving the desired shape. By making the surface in contact with the mold the product surface, it is possible to create sharp surface shapes comparable to injection molding, as well as to form undercuts and reentrant shapes. 【Features】 ■ Reduces mold costs and allows for quick production ■ Easy to make partial design changes ■ Capable of large sizes and small lot production *For more details, please download the PDF or contact us.

  • Processing Contract

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Reduce mold costs and construction time while accommodating various shapes! 【Vacuum Forming Service】

Compared to injection molding and other methods, mold manufacturing is inexpensive and quick, accommodating various shapes! We can express various surface conditions and decorations!

Our company offers "vacuum forming," a representative plastic molding method that involves heating and softening film or sheet-like resin materials and closely adhering them to a mold. Compared to injection molding and other methods, mold production is inexpensive and quick, allowing for a variety of product shapes. We also accommodate small-batch production of diverse varieties. 【Features of Vacuum Forming - Single Shot】 ■ Since the product surface does not touch the mold, it excels in creating soft, rounded lines. ■ By using composite multilayer materials and silk screen printed sheets, various surface textures and decorations can be achieved. *For more details, please download the PDF or contact us.

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  • plastic
  • Plastic Mould

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Film used for surface decoration [Film Insert Molding Service]

Able to accommodate complex shapes, featuring high design flexibility! Reduces time and costs associated with post-molding printing and painting! *Can also handle complex shapes.

Our company shortens lead times and enables excellent cost performance by in-house manufacturing of all processes from prototyping to mold making, printing, molding, processing, and inspection and shipping. We achieve short delivery times while keeping initial costs for molds and jigs low, and we can quickly respond to any necessary mold modifications, corrections, or misalignments in printing. Please feel free to contact us if you have any requests. 【Features】 ■ High design flexibility, accommodating complex shapes, multi-color designs, and various patterns ■ More suitable for decorative products with deep drawing than in-mold molding ■ High positional accuracy for printing alignment, enabling mass production of high-precision decorative molded products ■ In the case of silk screen printing, supports small-batch production of various types ■ Compared to painting and plating processes, reduces environmental impact *For more details, please download the PDF or contact us.

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  • Plastic Mould

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