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  3. SUPERHARD JAPAN
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SUPERHARD JAPAN

EstablishmentYear 2020
addressTokyo/Taito-ku/5-21-3 Ueno, Sasuga Building No. 2, Room 502
phone03-5807-0050
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last updated:Sep 29, 2020
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Tool material "Single crystal and polycrystalline CVD diamond"

For precision machining tools such as cutting tools, end mills, dies, and dressers. Pursuing low cost and high quality.

Our company offers "single crystal and polycrystalline CVD diamond" as a tool material that excels in precision machining and difficult-to-cut materials. Thanks to its excellent wear resistance, it also enables longer tool life and maintains dimensional accuracy in finishing processes over the long term. This contributes to reducing the frequency of tool replacements and processing time, thereby streamlining production. 【Features】 <Single Crystal and Polycrystalline CVD Diamond> ■ Achieves ultra-low distortion through a unique stress relief method ■ Crystal orientation can be provided in various orientations in addition to (110) ■ Available in arbitrary shapes such as rectangular and circular through laser cutting ■ Dimensional tolerance: Length and width = +0.10/-0mm, Thickness = +0.02/-0mm ■ Surface roughness (polished): Ra<50μm ■ Supports both single-side and double-side polishing ■ Fracture toughness: 8.5MPa ■ Hardness: 80± 18 GPa @300K ■ Poisson's ratio: 0.1 ■ Thermal conductivity: >1000 W/mK @300 K ■ Young's modulus: 1054 GPa *For more details, please refer to the materials. Feel free to contact us with any inquiries.

  • Diamond cutter

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Heat dissipation single crystal lab-grown diamond

We offer sizes ranging from 3.0x3.0mm to 10.0x10.0mm!

We would like to introduce our "Single Crystal Lab-Grown Diamonds." The width is +0.2/0-0mm, and the thickness is +/-0.05mm. The material characteristics are boron concentration [B] <0.05ppm and nitrogen concentration <1ppm. We offer sizes ranging from 3.0x3.0mm to 10.0x10.0mm. 【Specifications and Tolerances (Partial)】 ■ Width: +0.2/0-0mm ■ Thickness: +/-0.05mm ■ Crystal Orientation (Miscut): +/-3° ■ Crystallography: Typically 100% single sector {100} ■ Edge: <0.2mm *For more details, please refer to the PDF document or feel free to contact us.

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Heat-resistant single crystal CVD diamond

We offer a lineup of sizes ranging from 3.0x3.0mm to 10.0x10.0mm!

We would like to introduce our "Single Crystal Lab-Grown Diamonds." The width is +0.2/0-0mm, and the thickness is +/-0.05mm. The material characteristics are boron concentration [B] <0.05ppm and nitrogen concentration <1ppm. We offer sizes ranging from 3.0x3.0mm to 10.0x10.0mm. 【Specifications and Tolerances (Partial)】 ■ Width: +0.2/0-0mm ■ Thickness: +/-0.05mm ■ Crystal Orientation (Miscut): +/-3° ■ Crystallography: Typically 100% single sector {100} ■ Edge: <0.2mm *For more details, please refer to the PDF document or feel free to contact us.

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Single crystal mechanical

The horizontal tolerance is +0.1/0-0mm! Introducing single crystal mechanical components.

We would like to introduce our "Single Crystal Mechanical" products. The tolerance for width is +0.1/0-0mm, and the tolerance for thickness is +0.02/0mm. The edges are laser cut, and the laser cut quality is 3. We offer two sizes: 3.0x3.0mm with a thickness of 1.0mm, and 4.0x3.0mm with a thickness of 1.2mm. 【Specifications and Tolerances】 ■ Width tolerance: +0.1/0-0mm ■ Edges: Laser cut ■ Edge characteristics: < 0.2mm ■ Laser cut quality: 3 ■ Surface roughness Ra: Polished, Ra<50nm ■ Thickness tolerance: +0.02/0mm ■ Crystal face orientation: {110} *For more details, please refer to the PDF document or feel free to contact us.

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MPCVD single crystal lab-grown diamond

Suitable for commercial use! It has very stable and predictable characteristics and behavior.

Diamond Elements is one of the earliest CVD companies in the world engaged in the manufacturing of single crystal diamond products for a wide range of applications. The microwave plasma chemical vapor deposition method (MPCVD) has been in practical use for 80 years and has become a notable process in the last 7-8 years. MPCVD is a pure and fast diamond deposition process, making it suitable for commercial use. The quality of diamonds grown in the single crystal lab at Diamond Elements is highly stable, with predictable properties and behaviors, and is used in cutting, optical, electronic, and detector applications. 【Features】 ■ MPCVD effectively produces single crystal diamonds (SCD) ■ Development of lab-grown diamond plates suitable for demanding applications ■ CVD plates are available in various dimensions and thicknesses ■ The grown diamond plates provide a very wide spectral range with low absorption coefficients at major laser frequencies and possess very high thermal conductivity *For more details, please refer to the PDF document or feel free to contact us.

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Polycrystalline thermal

Designing thermal conductivity from 1,000 W/mK to over 2,000 W/mK! Introducing polycrystalline thermal materials.

Diamonds have a thermal conductivity that is five times that of copper and are electrical insulators, making them perfect heat sinks. CVD diamonds possess all the characteristics of single-crystal diamonds without being limited by size or shape. The exceptional thermal conductivity and high electrical resistivity of diamonds enable improvements in microprocessor frequency, increased power output, miniaturization of components, and longer lifespans. 【Features】 ■ Thermal conductivity designed from 1,000 W/mK to over 2,000 W/mK ■ Electrically insulating with good mechanical strength ■ Low weight, non-toxic, low dielectric constant *For more details, please refer to the PDF document or feel free to contact us.

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Polycrystalline mechanical

Introducing polycrystalline mechanical options with thicknesses of 0.25mm and 0.50mm!

We would like to introduce our "Polycrystalline Mechanical" products. The fracture toughness is 8.5 MPa, and the hardness is 80±18 GPa @ 300K. The tolerance for width is +0.2/0-0 mm, and the tolerance for thickness is +/-0.05 mm. The sizes available are 10.0 x 10.0 mm, with thicknesses of 0.25 mm and 0.50 mm. 【Specifications and Tolerances】 ■ Width tolerance: +0.2/0-0 mm ■ Edges: Laser cut ■ Edge features: <0.2 mm ■ Laser cut: 3 ■ Side 1, roughness Ra: Polished, Ra < 50 nm ■ Side 2, roughness Ra: Lapped, Ra < 250 nm ■ Thickness tolerance: +/-0.05 mm *For more details, please refer to the PDF document or feel free to contact us.

  • CVD Equipment
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Optical grade single crystal

The surface roughness Ra is polished, Ra < 5nm! We introduce optical grade single crystals.

We would like to introduce our "Optical Grade Single Crystal." The horizontal tolerance is +0.1/-0.1mm, and the thickness is 0.50mm. The edges are laser cut, and the laser kerf is 3. We offer sizes of 2.0mm, 3.0mm, 4.0mm, and 5.0mm in diameter. 【Specifications and Tolerances (Partial)】 ■ Horizontal Tolerance: +0.1/-0.1mm ■ Thickness: 0.50mm ■ Edge: Laser Cut ■ Edge Feature: <0.2mm ■ Laser Kerf: 3 *For more details, please refer to the PDF document or feel free to contact us.

  • CVD Equipment
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Single crystal lab-grown diamond

We offer a lineup of sizes ranging from 3.0x3.0mm to 10.0x10.0mm!

We would like to introduce our "Single Crystal Lab-Grown Diamonds." The width is +0.2/0-0mm, and the thickness is +/-0.05mm. The material properties are a boron concentration [B] <0.05ppm and a nitrogen concentration <1ppm. We offer sizes ranging from 3.0x3.0mm to 10.0x10.0mm. 【Specifications and Tolerances (Partial)】 ■ Width: +0.2/0-0mm ■ Thickness: +/-0.05mm ■ Crystal Orientation (Miscut): +/-3° ■ Crystallography: Typically 100% single sector {100} ■ Edge: <0.2mm *For more details, please refer to the PDF document or feel free to contact us.

  • CVD Equipment
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Electronic grade CVD

The horizontal tolerance is +0.2/0-0mm, and the thickness tolerance is +/-0.05mm! Let me introduce the electronic grade CVD.

The remarkable progress in the CVD method for diamond synthesis has made it possible to consistently produce diamonds with properties suitable for radiation detection. Continuous improvements in the CVD method are expected to lead to exciting advancements in the future, providing large-area homoepitaxial grown single crystal diamond plates/films. The promising results shown by CVD diamonds have led to many applications in the RF diode, BJT, FET, MEMS, and electronics industries. Ongoing technological innovation and continuous efforts will continue to guide the medical field, such as dosimeters for radiation therapy. 【Specifications and Tolerances】 ■ Lateral tolerance: +0.2/0-0mm ■ Crystal orientation (miscut): +/-3° ■ Crystallography: Typically 100% single sector {100} ■ Edge: Laser cut *For more details, please refer to the PDF document or feel free to contact us.

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