池貝 List of Products and Services

We would like to introduce the "Pipe/Tube Manufacturing Equipment and Profile Shaping Equipment" that we handle. The "Pipe Manufacturing Equipment" suppresses spider marks through optimal flow path design. The "Tube Manufacturing Equipment" has a proven track record of deliveries to hose and tube manufacturers. The "Profile Shaping Equipment" can accommodate everything from profile shaping to profile coating using a cross-head die. 【Features】 ■ Pipe Manufacturing Equipment - Various productions from large-diameter polyethylene pipes formed by vacuum molding to small-diameter PVC pipes. - Suppresses spider marks through optimal flow path design. ■ Tube Manufacturing Equipment - Numerous delivery records to hose and tube manufacturers. - Production of multi-layer tubes and multi-color lines for color lines. *For more details, please download the PDF or feel free to contact us.

• tube

We would like to introduce the "Sheet/Film Manufacturing Equipment - T Die" that we handle. The "Sheet Manufacturing Equipment" can configure a highly productive line from automotive soundproof sheets to building material sheets, while the "Film Manufacturing Equipment" is designed as a comprehensive molding device for film products using single-screw and twin-screw extruders. Additionally, the "T Die" uses special steel suitable for polymers in the die body and lip, achieving top-class flow surface finish and sufficient strength. 【Features】 ■ Sheet Manufacturing Equipment - Configures a highly productive line from automotive soundproof sheets to building material sheets - Capable of handling special processes such as co-extrusion and multi-layer extrusion ■ Film Manufacturing Equipment - Designed as a comprehensive molding device for film products using single-screw and twin-screw extruders - Reduces molding unevenness by making the temperature difference on the roller surface as uniform as possible - The drive motor allows for high-precision drive control through independent drive *For more details, please download the PDF or feel free to contact us.

• Other films and sheets

We offer "pellet manufacturing equipment" that utilizes various pelletizing methods to accommodate a wide range of raw materials. The "PS Cold Cut System" has a broad range of compatible resins, while the "PH Hot Cut System" is used for high melt viscosity resins such as PVC and for high-filled compound resins like those containing wood powder. Additionally, we have the "PHR Mist Cut System," "PUW Underwater Cut System," and "PWR Watering Cut System" in our lineup. 【Features】 ■ PS Cold Cut System - Simple equipment configuration - Options for single-screw extruders, twin-screw extruders, cooling tanks, cooling conveyors, and more - A wide variety of options available, including strand break detectors and metal detection devices ■ PH Hot Cut System - Adoption of side-cutting method - Capable of high-performance cutting by suppressing the temperature rise of the cutter blades *For more details, please download the PDF or feel free to contact us.

• Resin processing machine

We would like to introduce the various series of "twin-screw extruders" handled by Ikegai Co., Ltd. We offer the "PCM/PCM-HTS series," which can be selected according to molding applications, ranging from ultra-deep groove two-bar screws to shallow groove three-bar screws, as well as the "SKPCM series," which enables the coexistence of the mixing capabilities of PCM and the thermal stability of single-screw extruders. Additionally, we handle the "GT series" of co-rotating twin-screw extruders, the "GTR series" of counter-rotating twin-screw extruders, and the "GTC series" of conical twin-screw extruders. 【Features】 ■ PCM/PCM-HTS Series - Can be selected according to molding applications, from ultra-deep groove two-bar screws to shallow groove three-bar screws - Explosion-proof specifications available ■ SKPCM Series - Suitable molding conditions - Excellent thermal stability - High degassing capability *For more details, please download the PDF or feel free to contact us.

• Extrusion Machine

We would like to introduce the various series of "single-screw extruders" handled by Ikegai Co., Ltd. The "FS Series" is our main series that pursues versatility and ease of use, while the "GS Series" offers nearly double the output torque compared to the FS Series, enabling low-temperature extrusion molding. Additionally, we have a wide range of products, including the "SX Series," which achieves 1.5 to 2 times the extrusion capacity compared to conventional extruders, and the "VS Series," which allows for the selection of styles suitable for specific applications. 【Features】 ■ FS Series - Main series that pursues versatility and ease of use - Achieves stable extrusion through a unique screw design ■ GS Series - Equipped with a high-strength gearbox that can withstand resin pressures of up to 100 MPa - Enables low-temperature extrusion molding with nearly double the output torque compared to the FS Series *For more details, please download the PDF or feel free to contact us.

• Extrusion Machine

In our Industrial Machinery Division, we are engaged in various activities to meet our customers' diverse needs, including the development of composite materials using new raw materials from fundamental research, improving product quality, and developing processes aimed at reducing steps and increasing efficiency. We also provide support for the introduction of equipment that includes designs and processing/assembly capable of withstanding harsh operating conditions, as well as conducting trial runs and adjustment work before shipment using similar line configurations. Furthermore, by utilizing the EX100S system, we offer operational support technologies that can provide various functions, as well as after-sales services that address everything from regular maintenance to unexpected issues. 【Business Activities】 ■ Research and Development ■ Design ■ Processing and Assembly ■ Equipment Introduction Support ■ After-Sales Service ■ Operational Support Technology *For more details, please download the PDF or feel free to contact us.

• Mechanical Design

This catalog provides an overview of the industrial machinery handled by Ikegai Co., Ltd. It includes an introduction to our Industrial Machinery Division, as well as a wealth of information on single-screw extruders, twin-screw extruders, pellet manufacturing equipment, and sheet and film manufacturing equipment. Details such as the features and specifications of each product are included, so please make use of this information for product selection. [Contents (partial)] ■ Industrial Machinery Division ■ Single-screw Extruder ■ Twin-screw Extruder ■ Pellet Manufacturing Equipment ■ Sheet and Film Manufacturing Equipment *For more details, please download the PDF or feel free to contact us.

• Extrusion Machine

The PCM48 is a dual-axis extruder that optimizes the cooling holes and sensor positions to prevent hunting and enable molding at the appropriate resin temperature. We have developed a highly reliable reduction gear based on our design standards (IDS). The reduction gear can be overhauled. Additionally, it allows for cleaning at the base of the cylinder, which is difficult with fixed barrel systems, and the barrel cooling unit can also be installed within the frame. 【Features】 ■ High-performance, high-quality barrel ■ High torque specification gearbox ■ Deep-groove screw ■ A variety of options including movable barrel *For more details, please download the PDF or contact us.

• Extrusion Machine

The "AU Series" is a large CNC lathe with a horizontal two-rail bed. The spindle is supported by a two-point support system and uses precision-grade multi-row cylindrical roller bearings and multi-row angular ball bearings. The spindle drive employs an AC motor of 37/45 kW, eliminating the need for brush replacement and making it maintenance-free. Please feel free to contact us if you have any inquiries. 【Features】 ■ The bed is wide and flat, providing high rigidity and stable heavy cutting. ■ The spindle base offers high precision through heat balance. ■ The rotary control panel makes operation easy. ■ Suitable for various roll processing. ■ The tailstock is equipped with a standard large-diameter built-in center. *For more details, please download the PDF or contact us.

• lathe

The "AM20" is a conventional lathe that our company has completed by combining a long tradition and specialized technology. In addition to a bed with a ribbed shape that allows for good chip removal, the spindle has been thickened and features a through hole of φ56 to enable stable processing during powerful cutting, achieving high precision in cutting. Furthermore, the layout of the handles, levers, and switches is designed for ease of operation, providing user-friendly operability. 【Features】 ■ A convenient height of 1,080mm from the floor for easy operation ■ The indexing of the square tool post achieves high repeatability accuracy ■ The spindle hole for the tailstock is MT5, allowing for the use of large diameter drills ■ The bed sliding surface is hardened and finished by grinding ■ The sliding surface is protected by wipers, ensuring sufficient lubrication supply, etc. *For more details, please download the PDF or contact us.

• lathe

Our honing centers "HM3/HM4/HM5" are revolutionary machine tools that combine machining centers and honing machines. They not only shorten the process but also eliminate errors in each step, achieving high-efficiency and high-precision machining. They are equipped with features and software that support various honing processes, from small to large diameters. 【Features】 ■ Honing finishing with NC expansion capabilities ■ Tool exchange function (ATC) allowing for various honing diameters ■ Comprehensive software for various honing processes and setup ■ Stable machining with plug and air dimensional control devices *For more details, please download the PDF or contact us.

• Machining Center
• Other machine tools

The "SKPCM 70/150" is a tandem extruder capable of meeting the needs for low-temperature, high-mixing regenerative bioplastic molding. It adopts a continuous two-stage tandem configuration with high mixing of resin materials using a high-speed twin-screw and low-pressure extrusion using a low-speed single-screw. By opening the head section of the twin-screw extruder, it suppresses quality degradation due to high temperatures of the resin. 【Features】 ■ High productivity ■ High quality ■ Versatility *For more details, please download the PDF or contact us.

• Extrusion Machine