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  1. Home
  2. Machine elements and parts
  3. 寿機化 研磨工場
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Machine elements and parts
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寿機化 研磨工場

EstablishmentApril 1984
addressOsaka/Higashiosaka-shi/1-23 Higashimachi, Shinjuku
phone06-6789-1653
last updated:Mar 11, 2021
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To eliminate measurement errors, we independently created an outer diameter master gauge.

We apply sub-zero treatment, hard chrome plating, and carburizing heat treatment!

Our company manufactures unique alloy tool steel (SCM415H) outer diameter master gauges. The micrometer and our own outer diameter micro gauge (circle) can make contact with a line, allowing for measurements with an accuracy of up to 0.001mm, thus maintaining the quality demanded by manufacturers. Additionally, we also produce our own unique alloy tool steel ring gauges for measuring inner diameters. After initially confirming the reference inner diameter with a measuring instrument, the inner diameter of the item is then measured. 【Features】 ■ Sub-zero treatment, hard chrome plating, and carburizing hardening processes are applied ■ By comparison, accurate outer diameter values can be derived ■ Measurements can be accurately taken by anyone, from young professionals to veterans *For more details, please refer to the related link page or feel free to contact us.

  • Processing Contract
  • Contract manufacturing

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High-level polishing technology for products using equipment.

A consistent work system and proven track record! We perform polishing after selecting the size of the abrasive particles.

Our company undertakes the manufacturing of parts such as pressure rollers, plate cylinders, fountain rollers, and kneading rolls for the inking unit of printing machines from our major business partner, Miki Machinery Co., Ltd. Based on years of experience, we select the hardness of the bonding agent and the size of the abrasive grains to prevent scratches caused by the detachment of abrasive grains during polishing. This capability is our strength and has led to a long-standing relationship of trust. As a result, our consistent work system and past achievements have been recognized, and we have been selected as a development partner for Miki Machinery's intermittent rotary flexographic printing machine. In addition, our company is also responsible for the polishing of pressure rollers and plate cylinders in flexographic printing machines, contributing to smooth printing feed and ultimately improving printing speed. *For more details, please refer to the related link page or feel free to contact us.

  • Processing Contract

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Ultra-precision grinding technology that can achieve Rmax ≤ 0.05s.

Cannot be detected by roughness gauges! Using polishing agents and grinders known as mirror finish!

Our company has skilled artisans capable of achieving ultra-precision polishing on the roll surface after plating, with a maximum height of surface roughness Rmax = 0.05s or less. Even minute polishing marks that are not detected by roughness gauges are eliminated through the craftsmanship of our artisans. This ultra-precision polishing technology, which ensures such accuracy, often receives products that have been polished by other companies for re-polishing. After mechanical polishing, we use a (oil-based) polishing compound and grinder known as mirror finishing to achieve a surface roughness with a maximum height of Rmax = 0.05s or less. [Features] ■ Skilled artisans capable of achieving ultra-precision polishing ■ Minute polishing marks that are not detected by roughness gauges are eliminated through artisan techniques *For more details, please refer to the related link page or feel free to contact us.

  • Processing Contract

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One company provides comprehensive support for grinding processes (internal diameter grinding, external diameter grinding, and flat grinding)!

The world of grinding requires precision at the 1μ level! Reducing costs such as labor expenses for transportation to external suppliers.

Our company is equipped with internal grinding machines for inner diameter polishing, cylindrical grinding machines for outer diameter polishing, and surface grinding machines for flat surface polishing, allowing us to perform internal, external, and flat polishing consistently in-house. We achieve short delivery times through integrated processing. By not outsourcing, we maintain our technical standards and ensure stable quality assurance. Furthermore, we have skilled workers with over 10 years of experience, and we pass on their expertise to the younger generation, enabling us to carry out integrated production in-house. 【Features】 - Achieves short delivery times through integrated processing - Reduces costs associated with labor for transportation to outsourcing partners - Maintains our technical standards and ensures stable quality assurance by not outsourcing - Capable of performing internal, external, and flat polishing consistently in-house - Employs skilled workers with over 10 years of experience *For more details, please refer to the related link page or feel free to contact us.

  • Processing Contract

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Owned equipment

We offer internal grinding machines capable of grinding outer diameters, inner diameters, and end faces, as well as surface grinders and cylindrical grinders!

We would like to introduce our main equipment holdings. The cylindrical grinding machine "GPH-30B・100" can handle weights up to 150kg with dimensions of Φ290×1000L, supporting mass production while fully utilizing its NC functionality. By using a fixed-length device, we can stabilize quality. In addition, we offer the compact "GP-30B・100A" for small items, as well as the internal grinding machine "YIG20-MSA+30" and the surface grinding machine "PSG84DX." 【Equipment Holdings】 ■ Cylindrical grinding machine "GPH-30B・100" ■ Cylindrical grinding machine "GP-30B・150A" ■ Cylindrical grinding machine "GP-30B・100A" ■ Internal grinding machine "YIG20-MSA+30" ■ Surface grinding machine "PSG84DX" *For more details, please refer to the related link page or feel free to contact us.

  • Processing Contract

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Examples of precision grinding processing! 【Housing】

Using special jigs for complex-shaped parts, we manage balance accuracy numerically with our unique grinding technology, ensuring thorough uniform quality control!

【Processing Details】 Cylindrical grinding → Hard chrome plating → Buffing Since there is a Φ52 hole that goes through, it was polished using a rotating center. After hard chrome plating, it was buffed to achieve a mirror finish. Thin plating and buildup of hard chrome plating can also be done. Additionally, machining such as turning, milling, hardening, and gear cutting can be performed. Polishing is done after plating. 【Processing Shape】 - Material: SUS304 (Stainless Steel) - Dimensions: Φ80×764.5L (Straight) - Quantity: 1 piece

  • Processing Contract

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Manage balance accuracy numerically and deliver high quality【Precision Grinding Processing】

We specialize in a wide variety of precision grinding processes, from single items and small lots using special jigs to mass-produced products.

Since its establishment in 1984, Seihin Jukika has been engaged in precision grinding and metal processing. With years of experience, we excel in a wide variety of precision grinding processes, from single items and small lots using special jigs to mass-produced products, all under strict quality control, delivering high-quality goods to our customers. 【Processing Examples】 - Drive gears - Shafts - Hand crank gears - Stainless steel shafts

  • Processing Contract

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From single items and small lots to mass production! A wide variety of precision grinding processing.

Achieve a scratch-free finish! Compatible with difficult materials such as stainless steel, aluminum, and copper!

Shoki Kuka specializes in a wide variety of metal grinding, from single items and small lots using special jigs to mass-produced products, thanks to years of experience. We can also handle difficult materials such as stainless steel, aluminum, and copper. Our specialty lies in rollers, which are the heart of seal and label machines, achieving a non-scratch finish without any blemishes, earning us high praise from manufacturers. [Processing Examples] ■ Drive Gears ■ Shafts ■ Hand Crank Gears ■ Stainless Steel Shafts *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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Business Overview: Precision Grinding of Stainless Steel Shafts

Aiming to be Japan's most trusted polishing company, we challenge ourselves every day! We are committed not only to grinding technology but also to maintaining quality.

Since our establishment in 1984, we have been engaged in precision grinding and metal processing. With years of experience, we excel in a wide variety of precision grinding, from single items and small lots using special jigs to mass production, all under strict quality control, delivering high-quality products to our customers. Moreover, thanks to our collaboration with partner companies in the manufacturing town of "Higashi-Osaka," we take full responsibility for consistent processing from materials to finished products. Please feel free to contact us when you need our services. The processing shown in the photo is of a stainless steel shaft, which is elongated, so we used three supports for stability during polishing. We used grinding wheels and grinding fluids specifically for stainless steel. *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing
  • Processing Contract
  • Surface treatment contract service

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