拡伸工業 Product Lineup

In the machine tool industry, high-precision parts processing is required. Especially for parts that demand high durability and accurate dimensions, the precision of press processing affects the quality of the product. Improper processing can lead to a decline in machine performance or failure. Our company uses an 800t hydraulic press to carry out prototype mass production pressing of transport equipment parts. With our in-house integrated production system, we provide high-quality products. 【Application Scenarios】 - Manufacturing of transport equipment parts requiring high precision - Support from prototypes to mass production - Processing with an 800t hydraulic press 【Benefits of Implementation】 - Stable supply of high-precision parts - Quality control through in-house integrated production - Smooth transition from prototype to mass production

• Processing Contract

In the automotive parts industry, rapid response and cost performance are required from prototyping to mass production. Especially as the demand for small quantities and diverse varieties increases, shortening lead times and ensuring quality are crucial. Our company specializes in small-lot mass production and proposes optimal manufacturing methods to meet our customers' diverse needs. 【Usage Scenarios】 - Production of prototypes - Supply of parts for small-scale production - Procurement of parts with short delivery times 【Benefits of Implementation】 - Cost reduction - Shortened lead times - Improved quality

• Vehicle body parts
• Other Auto Parts
• Press Dies

In the agricultural machinery industry, high durability that can withstand harsh environments is required. Particularly for parts exposed to vibrations and shocks, high-quality sheet metal processing significantly affects product lifespan. Quick responses during the prototype stage are essential for shortening the product development period. Our company provides prototype sheet metal press products in a short lead time to support our customers' product development. 【Usage Scenarios】 * Agricultural machinery parts such as tractors and combines * Parts used in harsh environments * Parts that require durability 【Benefits of Implementation】 * Shortened product development period * Achievement of high-quality products * Cost reduction

• Press Dies
• Mold Design
• Prototype Services

In the automotive industry's collision safety field, rapid production of prototype parts is essential for improving safety. Early supply of parts for crash tests is crucial for shortening development time. It is important to have a system that can flexibly respond to design changes during the prototype stage. Our company provides prototype sheet metal press products with short lead times, contributing to the improvement of our customers' development efficiency. 【Usage Scenarios】 - Production of parts for collision safety testing - Response to design changes during the prototype stage - Short lead time supply of parts to shorten development time 【Benefits of Implementation】 - Shortened development time through early execution of crash tests - Rapid response to design changes - Improved safety through the provision of high-quality prototype parts

• Press Dies
• Mold Design
• Prototype Services

We would like to introduce a case where we conducted prototype production (ASSY products) of a transport device consisting of a total of 6 parts (door-related components). The material used is plated material equivalent to 440 or 270. All processes, including prototype models, ASSY jigs, individual panel production, and spot welding, were carried out in-house. The production quantity is around a few units. The purpose is for assembly confirmation. 【Case Overview】 ■ Material: Plated material equivalent to 440 or 270 ■ Production Quantity: Around a few units ■ Purpose: For assembly confirmation *For more details, please download the PDF or feel free to contact us.

• Processing Contract

We would like to introduce a case of prototype mass production pressing of transport aircraft parts conducted at our company. The image shows the preliminary drawing process. After this, the product will be completed through laser processing and forming press processes. This is an integrated production process within the company. The machine used is an 800-ton hydraulic press, with a production volume of 10 to 20 units per month. [Case Overview] ■ Machine Used: 800-ton Hydraulic Press ■ Production Volume: 10 to 20 units/month *For more details, please download the PDF or feel free to contact us.

• Processing Contract

We would like to introduce a case where we manufactured small lot production parts for two-wheeled vehicle transport equipment. The material used is stainless steel PIPE. We utilized a wire cutting machine (X600×Y400×Z300). The production quantity is irregular, accommodating 20 to 30 pieces per lot. 【Case Overview】 ■ Material Used: Stainless steel PIPE ■ Machinery Used: Wire cutting machine (X600×Y400×Z300) ■ Production Quantity: Irregular 20 to 30 pieces per lot *For more details, please download the PDF or feel free to contact us.

• Processing Contract

We would like to introduce a case of mass production pressing (progressive die) for transportation machine parts conducted at our company. The material used is SPHC t1.6 coil. The production quantity is 3,000 units per week. We used a 160t mechanical press. Our company is capable of in-house design and production of progressive dies as part of a consistent production process. Please feel free to contact us when you need our services. 【Case Overview】 ■ Material Used: SPHC t1.6 Coil ■ Production Quantity: 3,000 units/week ■ Machinery Used: 160t Mechanical Press *For more details, please download the PDF or feel free to contact us.

• Processing Contract

We would like to introduce a case where we manufactured some exterior parts for a fuel cell bus. Initially, spot welding posed no issues and ensured strength; however, from the perspective of exterior parts, the finish of the welds did not meet the standards. Since the painting method did not resolve the issue, a redesign was necessary. Based on our past experience in manufacturing aluminum parts, we proposed a riveting method for joining. This resulted in a solution that satisfied the customer in terms of both appearance and strength, allowing for a design change in the joining method. 【Case Overview】 ■Challenges - The finish of the welds did not meet the standards from the perspective of exterior parts. - The painting method did not lead to a solution. ■Results - Compared to spot welding, quality control became easier. - This led to stable quality during production and reduced manufacturing costs. *For more details, please download the PDF or feel free to contact us.

• Processing Contract

Our company offers "mold manufacturing and mass production support," which can reduce lead times and cut labor and costs. We handle all processes from prototype production to mold manufacturing and mass production pressing for automotive and home appliance parts using our own equipment and engineers, allowing us to respond flexibly and quickly to customer requests. We own a 2D fiber laser processing machine that can cut at three times the speed of conventional methods, enabling a speedy progression from prototyping to small-scale production and mass production. 【Main Equipment (Excerpt)】 ■ Design: 2D and 3D CAD/CAM, offline teaching for 3D laser processing machines ■ Quality Assurance: 3D measuring machine ■ Molds: Machining center, wire-cut processing machine ■ Prototyping and Mass Production: 30, 60, 150, 400, and 1000t hydraulic presses, 3D laser processing machine *For more details, please download the PDF or feel free to contact us.

• Press Dies
• Other molds
• Other Auto Parts

Are you looking for a mold manufacturing system that can handle "mass production"? Our company specializes in a consistent production system that can complete everything in-house, from prototyping to mold manufacturing to mass production. Since we can respond with mass production in mind from the initial stages of product development, the transition from prototyping to mass production can proceed smoothly. We have extensive experience in mass production projects, particularly in the automotive and low-voltage electrical fields. Utilizing our design and processing know-how based on mass production, we can flexibly accommodate prototyping with an eye toward future mass production. Furthermore, we own a 2D fiber laser processing machine, achieving cutting speeds approximately three times faster than our previous capabilities. By expediting the processes from prototyping to small-scale production and mass production, we contribute to shortening development periods and reducing costs. Currently, we are offering a free "case study collection" summarizing our achievements in mass production. Companies looking for a mold manufacturing partner capable of mass production are encouraged to contact us without hesitation.

• Vehicle body parts
• Other Auto Parts
• Press Dies

Small lot production with unpredictable production quantities We will discuss the planned quantities and production period and propose a manufacturing method. 【Process until production】 1. Receipt of product data and drawings for consideration 2. Discussion of production plan quantities, delivery lots, and mass production period 3. Based on quality conditions and total costs, we will propose either a prototype method or a production-ready method 4. It is also possible to submit estimates for two patterns.

• Vehicle body parts
• Other Auto Parts
• Press Dies

Our company has introduced advanced 3D CAD/CAM systems, an 800-ton hydraulic press, and multiple laser processing machines, allowing us to manufacture press molds with a seamless connection from design to finishing. We have established facilities such as a LAN system that connects CAD/CAM and laser processing machines to meet market demands for high quality, high precision, speed, and small-lot production of various types. 【Production Flow】 1. Design with CAD/CAM 2. Manufacture molds at the machining center 3. Produce products with the hydraulic press 4. Finish with the laser processing machine *For more details, please download the PDF or feel free to contact us.

• Press Dies
• Mold Design
• Prototype Services