兼子合金 List of Products and Services

At Kaneko Alloy Co., Ltd., we handle "CT Scan Rotating Disks." Despite its size of Φ1800×350, structural strength is required, so we use AC4CH material, perform T6 treatment to enhance strength, and consistently cast high-quality castings without pinholes or voids, followed by machining. Please feel free to contact us with any questions or for estimates regarding our products. 【Product Categories】 ■ Automotive Parts ■ Industrial Machinery ■ Aerospace ■ Medical Devices *For more details, please download the PDF or feel free to contact us.

• Other contract services

At Kaneko Alloy Co., Ltd., we handle "trim jigs/transport jigs parts." We manufacture jigs for processing aircraft parts. Additionally, we produce jigs for transporting rockets with a diameter of 4500mm. From one-off aluminum and zinc alloy castings to the production of mass production molds and small lot products, we carry out everything in-house and within our group, sharing information to ensure better processes and quality. 【Product Fields】 ■ Automotive parts related ■ Industrial machinery related ■ Aerospace related ■ Medical device related *For more details, please download the PDF or feel free to contact us.

• Processing Jig

At Kaneko Alloy Co., Ltd., we handle "semiconductor equipment-related parts." We manufacture boxes for vacuum chambers sized 600mm x 600mm x 900mm using aluminum casting. Since they are not welded structures, there is no concern about leaks. In addition to one-off aluminum and zinc alloy castings, we consistently produce everything in-house and within our group, from the creation of mass production molds to the manufacturing of small lot products, ensuring better processes and quality through shared information. 【Other industrial machinery-related products】 ■ Rim forming molds ■ CFRP and GFRP molds ■ Rotational molding molds *For more details, please download the PDF or feel free to contact us.

• Other semiconductor manufacturing equipment

At Kaneko Alloy Co., Ltd., we handle "rotational molding molds." We manufacture molds for agricultural equipment tanks, such as those with a capacity of 500 liters. Compared to conventional steel plate structure molds, the freedom of shape is significantly increased. Additionally, it is more cost-effective and generates less waste than machining from aluminum blocks. Please feel free to contact us with any questions about our products or for estimates. 【Other Industrial Machinery Related Products】 ■ Rim molding molds ■ CFRP and GFRP molds ■ Semiconductor-related equipment parts *For more details, please download the PDF or feel free to contact us.

• Other molds

At Kaneko Alloy Co., Ltd., we handle "CFRP and GFRP molds." We manufacture molds and jigs for producing carbon fiber reinforced plastic and glass fiber reinforced plastic products. In addition to custom aluminum and zinc alloy castings, we consistently produce mass production molds and small lot products in-house and within our group, ensuring better processes and quality through shared information. 【Other Industrial Machinery Related Products】 ■ Rim molding molds ■ Rotational molding molds ■ Semiconductor-related equipment parts *For more details, please download the PDF or feel free to contact us.

• Other molds

At Kaneko Alloy Co., Ltd., we handle "rim molding molds." We manufacture super-large molds for RIM (Reaction Injection Molding) measuring 2800mm × 2600mm × 900mm, with an aluminum weight of 3.5 tons, used in large trailer hoods and shock-absorbing materials. This is one of the largest aluminum castings in Japan. 【Other Industrial Machinery Related Products】 ■ CFRP, GFRP molds ■ Rotational molding molds ■ Semiconductor-related equipment parts *For more details, please download the PDF or feel free to contact us.

• Other molds

At Kaneko Alloy Co., Ltd., we handle "vibration welding jigs." The method of bonding by melting resin through vibration uses lightweight and strong aluminum. We manufacture jigs used for bonding airbags and instrument panels. Please feel free to contact us with any questions about our products or for estimates. 【Other Automotive Parts Related Products】 ■ Injection molded resin parts ■ Prototype sheet metal press molds ■ Interior parts press molds ■ Blow molding molds ■ Urethane foam molds ■ Vacuum forming molds *For more details, please download the PDF or feel free to contact us.

• Assembly Jig

At Kaneko Alloy Co., Ltd., we handle "vacuum forming molds." For parts with low production numbers, such as spoilers and bathtubs, we use vacuum forming molds instead of injection molding. Injection molding requires structures like cavity cores and runners, but with vacuum forming, we can use a single mold, making it significantly cheaper. Additionally, due to the excellent thermal conductivity of aluminum, cooling is faster, contributing to production efficiency. 【Other automotive parts related products】 ■ Injection molded resin parts ■ Prototype sheet metal press molds ■ Interior parts press molds ■ Blow molding molds ■ Urethane foam molds ■ Vibration welding jigs *For more details, please download the PDF or feel free to contact us.

• Other molds

At Kaneko Alloy Co., Ltd., we handle "aluminum materials for urethane foam types." We manufacture molds for automotive seat cushions and instrument panel molding. Aluminum has good thermal conductivity, making it easy to control the heat required for urethane foaming. Please feel free to contact us with any questions about our products or for quotes. 【Other automotive parts related products】 ■ Injection molded resin parts ■ Prototype sheet metal press molds ■ Interior parts press molds ■ Blow molding molds ■ Vacuum forming molds ■ Vibration welding jigs *For more details, please download the PDF or feel free to contact us.

• Other contract services

At Kaneko Alloy Co., Ltd., we handle "blow molding molds." We manufacture mold materials for fuel tanks, among other products. We can perform casting that incorporates features such as cast bushings, stainless steel piping, and gas vent hole processing necessary for blow molding. Please feel free to contact us with any questions about our products or for quotes. 【Other automotive parts-related products】 ■ Injection molded resin parts ■ Prototype sheet metal press molds ■ Interior parts press molds ■ Urethane foam molds ■ Vacuum forming molds ■ Vibration welding jigs *For more details, please download the PDF or feel free to contact us.

• Other molds

At Kaneko Alloy Co., Ltd., we handle "interior parts press molds." We are capable of producing items such as 2500mm x 2000mm. Additionally, we can perform casting with bushings and stainless steel piping. From one-off aluminum and zinc alloy castings to the production of mass production molds and small lot products, we carry out everything in-house and within our group, sharing information to ensure better processes and quality. 【Other Automotive Parts Related Products】 ■ Injection molded resin parts ■ Prototype sheet metal press molds ■ Blow molding molds ■ Urethane foam molds ■ Vacuum forming molds ■ Vibration welding jigs *For more details, please download the PDF or feel free to contact us.

• Press Dies

At Kaneko Alloy Co., Ltd., we handle "prototype sheet metal press molds." We use zinc alloys that can withstand thick casting and surface pressure. With good machinability and castability, processing is quick, making it suitable for prototypes and allowing for short lead times in casting. Additionally, we can produce large items such as molds for one-box type doors measuring 4000mm x 2000mm. 【Other automotive parts related products】 ■ Injection molded resin parts ■ Interior parts press molds ■ Blow molding molds ■ Urethane foam molds ■ Vacuum forming molds ■ Vibration welding jigs *For more details, please download the PDF or feel free to contact us.

• Press Dies

At Kaneko Alloy Co., Ltd., we handle "injection molded resin parts." Using a 2500-ton injection molding machine, we mold large parts such as upper instrument panels, lower instrument panels, front spoilers, and rear spoilers. In addition to custom aluminum and zinc alloy castings, we consistently produce mass production molds and small lot products in-house and within our group, ensuring better processes and quality through shared information. 【Other Automotive Parts Related Products】 ■ Prototype sheet metal press molds ■ Interior parts press molds ■ Blow molding molds ■ Urethane foam molds ■ Vacuum forming molds ■ Vibration welding jigs *For more details, please download the PDF or feel free to contact us.

• Other contract services

It can accommodate more complex shapes than traditional sheet metal molds and can be produced faster and more cheaply than machining from aluminum blocks.

• Resin mold

At Kaneko Alloy Co., Ltd., we handle "machine tool parts." In aluminum alloy casting, we are enhancing our technology and equipment to provide large aluminum alloy castings in response to the increasing size of molds, and we offer these to our customers. To adapt to the current era of globalization and to continue manufacturing hand-molded sand castings domestically, we will produce sand castings that are trusted by our customers, ensuring we do not fall behind in technology, quality, and cost competitiveness. 【Specifications】 ■ Weight: 20kg to 40kg ■ Can be produced from a single piece *For more details, please feel free to contact us.

• Other machine tools
• Other contract services

At Kaneko Alloy Co., Ltd., we handle "marine internal combustion engine oil pans." For many years, we have received requests and suggestions from our customers, and in response to those demands, we have been nurtured by our customers up to today. We believe that the know-how in one-off sand casting is not only based on the technology and experience we have cultivated since our founding but also on the "passion" and "spirit of challenge" that have been essential for the work we do. 【Specifications】 ■ Size: 1700×540×500 ■ Weight: Approximately 100kg ■ Small lot production parts *For more details, please feel free to contact us.

• Other contract services

Our company places great importance on the mindset of "creating beautiful products" and engages in "casting and large aluminum casting production." Using sand mold hand-forming with alkaline phenolic resin as the binder, each of our six in-house molding sites is responsible for everything from planning to pouring, ensuring accountability throughout the process. Additionally, we can simultaneously cast different materials as mold materials, which contributes to reducing labor in subsequent processes, earning us praise from our customers. 【Different Materials】 ■ Stainless steel pipes ■ Venting pins ■ Cast screws *For more details, please refer to the related links or feel free to contact us.

• Contract manufacturing

Our company specializes in "mold manufacturing," which is a strength that can contribute to cost and delivery time reduction. We can create ideal molds that maximize the advantages of casting, such as simplifying structures to reduce mold weight, integrating components, or routing temperature control circuits deeply within complex shapes, especially for items with significant shape variations and high machining volumes. In particular, for prototype mold manufacturing, we can propose many unique methods and mechanisms developed over many years. 【Mold Manufacturing Process】 1. Design meeting 2. Ordering mold materials 3. Machining 4. Finishing and assembly 5. Injection molding trial *For more details, please refer to the related links or feel free to contact us.

• Mold Design

Our company possesses numerous large melting furnaces as equipment for producing large aluminum castings, offering large aluminum alloy castings with a melting capacity exceeding 4500 kg. With equipment and know-how capable of handling large castings, we achieve maximum weight aluminum castings of 3.5 tons and zinc alloy castings of 10 tons. Additionally, to eliminate the existing concepts of aluminum castings, we have developed methods and plans to minimize defects such as voids and pinholes to the utmost limit, and we have established a comprehensive production system from data creation to casting products. 【Equipment Owned】 ■ Large Continuous Mixer ■ Crane Shot Blast ■ Molding Release Area ■ Melting Furnace, etc. *For more details, please download the PDF or feel free to contact us.

• Contract manufacturing