ユニオン工業 List of Products and Services

The "GE Series" is a single-cylinder sock knitting machine equipped with a 4-core 64-bit CPU and a 1GB DDR4 processor, significantly improving processing speed. The actuator's circuit board has been moved to the rear of the machine, reducing the number of cables and mitigating the impact of knit oil on the cables. The newly adopted closed-loop control system in this series allows the encoder and software to accurately grasp the real-time position of each motor. 【Features】 ■ Equipped with a 4-core 64-bit CPU and a 1GB DDR4 processor ■ Significantly improved processing speed ■ Enhanced power outage measures ■ The touch screen display has been enlarged to 9 inches ■ The highly stable SbyS device has been further improved in this series *For more details, please refer to the PDF document or feel free to contact us.

• Textile Processing Machinery

The "GE716F/H" is a standard SbyS automatic linking equipped, single-cylinder, one-head sock knitting machine. It produces a variety of socks utilizing 6-color cut boss patterns, G float pile, and 3D heel functions. After knitting the socks, they automatically move to a compact toe automatic sewing device mounted on the same knitting machine, where each loop of the open toe is stitched with two linking needles. 【Features】 - Cycle time reduction with closed-loop control motor - Environmentally friendly design with enhanced power outage measures - Equipped with a large 9-inch display - High-performance processor and web connectivity features - Also available in the GE616F/H and GE516F/H models *For more details, please refer to the PDF materials or feel free to contact us.

• Textile Processing Machinery

The "STAR-S" is a single-cylinder sock knitting machine capable of rib knitting using a dial needle. It supports five-color cut boss patterns and design pile patterns. Equipped with the LONATI automatic toe sewing device "SbyS." Its compact and simple design makes it user-friendly, achieving the highest quality and maximum efficiency all at once. 【Features】 ■ Equipped with "SbyS" fully automatic linking toe closing device ■ Compatible with selected needle design pile ■ Supports five-color cut boss patterns ■ Enables 3D heels without using pickers *For more details, please refer to the PDF materials or feel free to contact us.

• Other assembly machines

The "HT-50" is a cutting-edge 5-inch model equipped with a needle selection design pile function suitable for new projects of high-performance cold-resistant socks such as alpine socks, outdoor socks, room socks, and leg warmers. It features a newly designed automatic toe sewing device called "SbyS" for 5-inch socks, achieving a flat seam without any lumps. With a compact and simple design, it is easy to use and simultaneously achieves the highest quality and maximum efficiency. 【Features】 ■ Equipped with "SbyS" fully automatic linking toe closing device ■ Compatible with needle selection design pile ■ Supports 4-color cut boss patterns *For more details, please refer to the PDF materials or feel free to contact us.

• Other assembly machines

The Precision Winder is a system developed by FADIS that combines actively driven motors for bobbin winding and electronically controlled yarn guide technology to achieve perfect bobbin shaping, adopted in the SINCRO PREMIUM series. In SINCRO PREMIUM, the company can computer-control all key elements related to bobbin quality, starting with the unique "TENS CONTROL" automatic tension control system developed through its proprietary technology. It allows for optimal bobbin shaping according to the type of yarn and its application. 【Features】 ■ Controls yarn under optimal conditions using various new technologies ■ Machine design capable of winding at speeds of up to 2,250m/min (maximum machine speed: 2,750m/min) ■ Significantly lower energy consumption and fewer parts required for maintenance ■ Touchscreen PC allows for programming all winding parameters to accommodate various types of yarn *For more details, please refer to the PDF document or feel free to contact us.

• Other assembly machines
• Textile Processing Machinery

"NAUTILUS" is a production management system developed by Dinema Co., Ltd. specifically for sock/seamless factories, utilizing knitting machines manufactured by LONATI/SANTONI. It monitors the production status of each knitting machine in real-time, 24 hours a day, allowing users to grasp operational conditions from various angles on a computer screen. Data necessary for production management, such as downtime and reasons for stoppage for each machine, operating rates by product number, and production quantities by shift, can be easily accessed, enabling improved production efficiency. 【Features】 ■ Bidirectional information transfer is possible between the main computer and the knitting machines. ■ Knitting programs can be inputted from the computer to multiple machines instantly. ■ The operation panel of the knitting machine can be remotely controlled. ■ Update files for the knitting machine's EPROM software can be transmitted instantly. ■ It greatly contributes to the rationalization of time and labor in the knitting room. *For more details, please refer to the PDF materials or feel free to contact us.

• Production Management System
• Other assembly machines

"WITH ME" is a non-slip thermoplastic elastic tape that contains no silicone or latex at all. Even after multiple washes, it maintains its non-slip effect and recovery rate. It combines excellent "recoverability" and "grip strength," achieving a non-slip effect without a feeling of tightness. 【Features】 ■ Bonded to the fabric through thermal fusion ■ Contains no silicone or latex at all ■ Less likely to cause skin irritation or allergic reactions (tested in a laboratory) ■ High stretchability and elastic recovery rate ■ Maintains non-slip effect and recovery rate even after multiple washes *For more details, please refer to the PDF document or feel free to contact us.

• others

The "Heat Transfer Mark for Textile Materials" can be utilized in various fields such as socks, medical textile products, cloth masks, T-shirts, and jeans. It uses eco-friendly components that contain no harmful substances, as well as durable, skin-friendly, and visually appealing inks. By dissolving the ink into the fabric to transfer the mark, there is no risk of adhesive overflow compared to seals that use glue, and it offers excellent elasticity. 【Features】 ■ Withstand up to 25 home washes as proven by washing tests ■ Achieve excellent elasticity in marking ■ Realize the workability unique to heat transfer at a cost close to pad printing ■ Quick application with a short press time of only 2 seconds *For more details, please refer to the PDF document or feel free to contact us.

• Textile Processing Machinery
• Other processing machines
• Other markings

"Muriel" is a fine gauge silicone elastic thread (diameter < 1mm) patented by LeMur Italy. Compared to spandex threads of the same gauge, the tension required to achieve a certain stretch is kept low, allowing for reduced constriction when using this product. Due to its low thermal conductivity, the stability of the material is maintained even at extremely low temperatures. 【Features】 - Possesses elasticity, thermal stability, flame resistance, water/vapor resistance, UV resistance, breathability, solvent resistance, biocompatibility, and electrical insulation/conductivity - Anti-slip effect - Moisture control *For more details, please refer to the PDF document or feel free to contact us.

• Textile Processing Machinery
• fiber

The "Dos&Dye Compact" is a fully automatic dyeing test system that can operate continuously without the need for operator intervention. The dye solution is circulated by a magnet-driven turbine or a centrifugal pump. Additionally, heating, cooling, opening and closing of dye pots, and the supply of water, dyes, and auxiliaries are all performed automatically and can be individually controlled using dedicated software installed on a PC. 【Features】 - Each dyeing module is equipped with individual dye pots that operate independently. - Enables the development of dyeing recipes that can be directly used in mass production processes without conducting small-lot test dyeing. - Broadly compatible with various states of textile products such as fabrics, yarns, and loose fibers. - The dyeing module replicates the actual dyeing process. - Developed to achieve results close to mass production during the dyeing test stage. *For more details, please refer to the PDF document or feel free to contact us.

• Textile Processing Machinery
• Testing Equipment and Devices

This catalog introduces the thread quality management sensors manufactured by BTSR, which we handle. It features various systems that meet the diverse needs of the manufacturing processes for threads and other textile products, including the "ISSC" clearer sensor that detects quality abnormalities in threads and the "TS44" tension sensor that enables precise tension detection. Please use this for selecting products. [Featured Products (Excerpt)] ■ SMART MATRIX Terminal ■ SMART MATRIX CLEARER & ISSC Sensor ■ SMART MATRIX TENS & TS55 - TS77 Sensors ■ SMART MATRIX TWIST & IS3F/TTS Sensors ■ SMART MATRIX MTC & IS3F/MTC Sensors *For more details, please refer to the PDF document or feel free to contact us.

• Textile Processing Machinery
• Sensors
• Other measurement, recording and measuring instruments

The "STV" is a vacuum steam setting machine that enhances the dimensional stability of threads by acting on the molecular structure of the fibers, thereby improving the quality of the final product. It is fully automatic, but it is also possible to manually control some functions. It accommodates various sizes, from testing machines to large-capacity machines, meeting all market demands. We can also manufacture machines of special sizes, such as larger models than the standard specifications, according to your requests. 【Features】 ■ All parts of the bottom and cylinder are insulated ■ Equipped with a protective system to prevent condensation droplets from falling onto the fabric ■ Uses a special liquid-sealed vacuum pump that supports a high vacuum state ■ Includes slide guides for trolleys inside the machine *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines
• Textile Processing Machinery
• Vacuum pump

The "RVS/RVD" is a cheese dyeing machine for yarn dyeing and piece dyeing, featuring a variety of accessory parts and a robust design. By equipping it with a mixing/recovery tank, the required time and power consumption for the dyeing process are reduced. We offer a single plate type "RVS machine" that holds one dyeing item on a holder plate, and a double plate type "RVD machine" that holds two plates. 【Features】 ■ Flow and pH control with automatic adjustment ■ Automatic lid opening and closing device ■ Rapid transfer and drainage of dye solution to the mixing tank via an independent pump ■ A special version of the RVS-RVD machine tailored for batch dyeing is also available ■ Up to four dyeing machines can be managed using a single Dyetronic 2000 computer *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines
• Textile Processing Machinery

The "PMT" is a drum-type dyeing machine equipped with centrifugal dehydration functionality, using only stainless steel for all parts except for the iron motor plate. The holes inside the basket are designed and processed using proprietary technology, minimizing friction between the fabric and the drum, making it suitable for delicate lightweight fabrics that require careful handling. Additionally, we also offer a compact test dyeing machine called "ROTOLAB," which is convenient for small-lot dyeing when testing dye recipes or adjusting colors for new collections. 【Features】 ■ The basket interior is equipped with fins to efficiently move the fabric in all specifications. ■ The drum is driven by a motor that allows control of the rotation direction. ■ A PC that consistently manages the dyeing cycle can monitor steam and water consumption in real-time. *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines
• Textile Processing Machinery

"AMRE" is a cabinet-type dyeing machine for pantyhose, proudly designed by Kubotex, featuring high durability against high-pressure and high-temperature dyeing. The use of a trolley allows for easy and quick loading and unloading of fabrics, and with a spare trolley, preparations for the next dyeing can be made during the dyeing process. Additionally, we also offer a static dyeing machine called "PDM," which is specialized for dyeing lightweight denier products. 【Features】 - Inverter control automatically regulates the circulation of liquid flow according to the type of dyed fabric. - The solution supply system prevents dyeing unevenness caused by air bubbles. - Significantly lower dye bath ratio compared to conventional cabinet-type dyeing machines. - The height of the drawer for dyeing pre-set fabrics can be specified according to the type of fabric. *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines
• Textile Processing Machinery

We offer the double cylinder sock knitting machine 'DC88HX J2F' equipped with a monomagnet selection device, which does not have a selection actuator, bolt cam, or picker. After knitting the socks, they automatically move to a compact toe automatic sewing device mounted on the same knitting machine, where each loop of the open toe is stitched with two linking needles. As an automatic toe-closing knitting machine using a linking method, it features a compact and simple design that is easy to use, achieving the highest quality and maximum efficiency. 【Features】 ■ Equipped with fully automatic linking toe-closing device ■ High-resolution, large touch screen display ■ Lightweight new body that reduces vibration and increases stability *For more details, please download the PDF or contact us.

• Other assembly machines

We handle the SANTONI single jersey seamless knitting machine 'SM8-TR1S'. It is equipped with 8 feeds, 2 units per feed, for a 3-position pattern actuator, as well as 1 actuator for the <stitched transfer> fishnet pattern. This is a circular knitting machine for body sizes suitable for innerwear, outerwear, swimwear, sportswear, and medical care products. 【Specifications】 ■ Cylinder diameter: 14”-15”-16”-17”-18”-19”-20”-21”-22” ■ Machine gauge: 16-20-24 gauge ■ Needle gauge: 48-54 gauge ■ Number of feeds: 8 feeds (for all cylinder diameters), etc. *For more details, please download the PDF or contact us.

• Other assembly machines

We handle the SANTONI sock/shoe upper knitting machine 'X MACHINE', which can knit interlock patterns with a half rotation at 4 feeds. In addition to 2 needle selection actuators per feed, each feed is equipped with an actuator for pile needle selection. This allows for the knitting of high value-added products by switching materials and patterns without terminal limitations. 【Overview】 ■ Maximum rotation speed: 180rpm (when operating in a constant direction) ■ Needle selection device: 12-stage actuators x 8 (2 per feed: for clockwise/counterclockwise rotation) ■ Sinkers needle selection: 6-stage actuators x 4 ■ Yarn path: Multi-position yarn path with 6 strands per feed ■ Yarn guides for pair elastic yarn and covering yarn: 3 sets per feed, etc. *For more details, please download the PDF or contact us.

• Other assembly machines