ケイハン List of Products and Services

Keihan's rental molding machine "Keihan Rentai" BM2 Type-HP-1 By solidifying, it enables resource recycling, enhances added value (improves effectiveness and efficiency), and improves handling (prevents scattering and reduces volume). ≪Convenience of Rental Molding Machines≫ ● Convenient for small-scale spot molding and practical verification during equipment installation. You can choose rental periods from short to long, and it becomes more economical for long-term rentals! ● The entire equipment can be transported by a 10-ton truck! With on-site delivery, just prepare the power supply (200V) and primary wiring, connect it to the control panel, and it can be operated immediately!! ● Depending on the type of raw material, you can choose from two types of raw material supply devices (forced: pushing screw / self-weight: adjustment plate). ● Molding pressure is displayed, making pressure control easy. We will follow up and assist you from confirming "Will it solidify?" before renting the machine to consultations during the rental period. For inquiries about powder agglomeration, molding, granulation, pelletizing, and briquetting, contact Keihan.

• Granulating Equipment
• Powder Molding Machine
• Other powder equipment

The "Compact Roll" has a roll surface that is either smooth or wavy and is molded into flake or strip shapes. By crushing the molded products, it is suitable for producing relatively small sizes (granular) and improving the bulk density of raw materials. Regarding the shape of the roll surface, it can also be manufactured according to your preferences, so please feel free to contact us when placing an order. 【Features】 ■ Roll surface is smooth or wavy ■ Suitable for producing relatively small sizes (granular) and improving the bulk density of raw materials ■ The shape of the roll surface can be manufactured according to your preferences *For more details, please refer to the PDF materials or feel free to contact us.

• Powder Molding Machine

The "Briquette Roll (Segment Roll)" features a split-type roll that is fixed to the roll shaft with bolts. It allows for easy replacement, enabling on-site handling. Compared to ring types, it reduces operational downtime losses. Due to its block shape and thickness, it is also suitable for high-pressure molding, and we provide it with excellent materials that pursue wear resistance. 【Features】 ■ The roll is of a split type and is fixed to the roll shaft with bolts. ■ Easy replacement allows for on-site handling. ■ Reduces operational downtime losses compared to ring types. ■ Its block shape and thickness make it suitable for high-pressure molding. ■ For high-pressure molding applications, we provide excellent materials that pursue wear resistance. *For more details, please refer to the PDF document or feel free to contact us.

• Powder Molding Machine

The "Briquette Roll (Ring Roll)" is a donut-shaped roll that is fixed to the roll shaft with a baked bushing. When replacing the roll, please send the roll unit to our company, and we will handle the replacement work at our factory. Compared to the segment type, the manufacturing cost is lower. We provide materials that excel in wear resistance and toughness to prevent breakage, depending on the application, so please feel free to contact us when needed. 【Features】 ■ The roll is a donut shape and is fixed to the roll shaft with a baked bushing. ■ When replacing the roll, please send the roll unit to our company, and we will handle the replacement work at our factory. ■ The manufacturing cost is lower compared to the segment type. ■ We provide materials that excel in wear resistance and toughness to prevent breakage, depending on the application. *For more details, please refer to the PDF document or feel free to contact us.

• Powder Molding Machine

"Briquetting technology" refers to the process of compressing a type of powder used in the production of coke and other applications. If a customer requests to "harden" a material, our technical research institute conducts molding tests on the sample raw material to first determine whether it can be hardened. If molding is possible, we proceed with mixing and molding to produce a sample briquette. We make the most of the "know-how" that Keihan possesses in hardening, allowing us to quickly and appropriately conduct molding tests for any sample briquette. [Features] - Compressing a type of powder used in the production of coke and other applications - First determining whether it can be hardened - If molding is possible, mixing and molding are conducted to produce a sample briquette - Quickly and appropriately conducting molding tests for any sample briquette *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing

We would like to introduce examples related to the briquettes that our company has developed. These include coal, coke powder, iron powder (dust), ore powder, aluminum-based materials, copper powder, lime, silicon-based materials, resin-based materials, organic fertilizers, and more. We have addressed various "solidifying" applications, such as recycling utilization, enhancing effectiveness through raw material densification, improving transportation efficiency through volume reduction, and preventing scattering with consideration for environmental issues. Additionally, we can modify shapes and sizes to meet customer requests. For more details, please refer to the related links below or the PDF materials, or feel free to contact us.

• Contract manufacturing

The "BM-2 Type (Segment Roll Type)" is our original briquette machine that can be offered at a low price. It features a split-type roll that is fixed to the roll shaft with bolts, making it easy to replace, allowing for on-site support and reducing operational downtime compared to ring types. It is also suitable for changing cups, and due to its block shape and thickness, it is ideal for high-pressure molding. We provide consistent proposals and support from trial operation to delivery, so please feel free to contact us. 【Features】 ■ Simple structure considering low cost and maintenance ■ Split-type roll fixed to the roll shaft with bolts ■ Easy to replace, enabling on-site support ■ Reduces operational downtime compared to ring types *For more details, please refer to the PDF materials or feel free to contact us.

• Powder Molding Machine

The "BM-2 type (ring roll type)" is a simple structure briquette machine designed with low cost and maintenance in mind. The raw material supply device can be used in both "adjustment plate method" and "pushing screw method," and can be replaced as needed. We provide consistent proposals and support from trial operation to delivery, so please feel free to contact us. 【Features】 ■ Consideration for low cost and maintenance ■ Simple structure ■ Raw material supply device compatible with both "adjustment plate method" and "pushing screw method" ■ Molding tests tailored to customer needs ■ Consistent proposals and support from trial operation to delivery *For more details, please refer to the PDF materials or feel free to contact us.

• Powder Molding Machine

We offer rental services for briquette machines and mixers. We provide well-maintained briquette machines and mixers that can be used for short-term trial molding and small-lot production. Additionally, we can dispatch an operation instructor to the site as needed. This allows you to avoid accounting for it as fixed assets and reduces operational burdens. Furthermore, it is also possible to purchase the equipment outright, so customers considering briquetting in small lots are encouraged to contact us. 【Features】 ■ Rental of well-maintained briquette machines and mixers ■ Usable for short-term trial molding and small-lot production ■ Operation instructors can be dispatched to the site as needed ■ Option to purchase the equipment outright *For more details, please refer to the PDF materials or feel free to contact us.

• Mixer/agitator
• Powder Molding Machine
• Rental/lease

Our company offers a "mixer (kneader)" that pursues the improvement of moldability through kneading power and efficiency, based on our extensive experience in briquette manufacturing. We have a lineup of two types: KB mixer and kneader, which can be selected based on the type of binder (adhesive or binding agent) used and the scale of the molding equipment. While it can uniformly mix and knead molding materials and binders, it also has a heating function, allowing for the use of a wide variety of binders, making it more suitable for molding. [Features] - Lineup of two types: KB mixer and kneader - Selection possible based on the type of binder (adhesive or binding agent) used and the scale of the molding equipment - Can uniformly mix and knead molding materials and binders (adhesive or binding agent) - Has a heating function - Can use a wide variety of binders (adhesive or binding agent) *For more details, please refer to the PDF document or feel free to contact us.

• Mixer/agitator

"Bricket Roll" is an essential core component for shaping powders and is also a consumable item. We offer a lineup of integrated ring types and segmented types. Depending on the raw materials, we propose roll materials that excel in wear resistance and corrosion resistance. Additionally, cup shapes and sizes can be processed according to your specifications. From individual production to assembly, everything is handled in our own factory, so please feel free to contact us when needed. [Features] ■ All production and assembly are handled in-house ■ Available in integrated ring types and segmented types ■ Proposing roll materials that excel in wear resistance and corrosion resistance based on raw materials ■ Cup shapes and sizes can be processed according to your specifications *For more details, please refer to the PDF document or feel free to contact us.

• Powder Molding Machine

Keihan's "Briquette Machine (Molding Machine)," born from years of proven results, is confident in molding various powders. Utilizing years of operational know-how in machine design, we aim to provide customers with suitable molding machines that they can use for a long time. We design and manufacture based on thorough discussions regarding processing capacity, the properties of various raw materials, and the intended use of the briquettes. We offer a comprehensive service from design to manufacturing, installation, and operational guidance. Please feel free to contact us when you need assistance. 【Features】 - Simple structure for easy maintenance and cleaning - High-density briquettes can be obtained due to compression molding, compared to other molding methods - Available in both ring type and segment type rolls - Briquette shapes and sizes can be selected according to application *For more details, please refer to the PDF materials or feel free to contact us.

• Powder Molding Machine

In the assembly factory, we perform disassembly, replacement, and assembly of briquette machines and roll units, as well as the replacement of briquette rolls and maintenance or replacement of various parts. Since we process parts related to briquette machines and briquette rolls in our in-house "machinery factory," we can carry out maintenance and replacements in a short delivery time. Please feel free to contact us when you need our services. 【Features】 ■ Disassembly of briquette machines and roll units entrusted to us by customers ■ Replacement of briquette rolls, maintenance of various parts, assembly, final inspection, packaging, and shipping operations ■ We can perform maintenance and replacements in a short delivery time because we process parts related to briquette machines and briquette rolls in our in-house "machinery factory." *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing
• Public Testing/Laboratory

At our machine factory, we perform machining of briquette machines, briquette rolls, general machining, and the replacement of briquette rolls (burning out and shrink fitting). Equipped with facilities for briquette machines from a specialized manufacturer, we produce products that meet customer needs with reliable quality that can only be achieved by Keihan. We also handle general machining. Please feel free to contact us. 【Features】 ■ Thorough process management (shortening delivery times) through in-house machining ■ High-quality and high-standard machining conducted by specialized manufacturers ■ Equipped with electro-machining equipment for the production of briquette rolls ■ Achieving precise mold (cup) machining even with the hardest materials ■ Broad capabilities for general machining beyond just briquette machines *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing
• Public Testing/Laboratory

The Keihan briquette machine and briquette roll are manufactured at this factory. Keihan Tech Co., Ltd., which handles everything from production to maintenance, has its Shime Factory (machine factory, assembly factory) located within this factory premises. Additionally, there is a technical department of briquette machine design professionals, a sales department that responds to customer needs, and a research institute that maximizes our "solidifying" technology. From soft to hard, a series of departments and factories with know-how for "solidifying" are all consolidated in one place. 【Features】 ■ Manufacturing briquette machines and briquette rolls ■ A series of departments and factories with know-how for "solidifying" from soft to hard are all consolidated in one place. *For more details, please refer to the PDF materials or feel free to contact us.

• Contract manufacturing
• Public Testing/Laboratory

Keihan's briquette production factory manufactures a variety of briquettes using "hardening" technology. In addition to the main molded coal for coke production, we produce briquettes aimed at the reuse of industrial waste and briquettes for tourist steam locomotives. Please feel free to contact us when you need our services. 【Manufactured Briquettes (Excerpt)】 ■ Molded Coal - Reduces the use of expensive and rare high-quality coal - Contributes to user cost reduction - Also contributes to global "resource conservation" *For more details, please refer to the PDF materials or feel free to contact us.

• Contract manufacturing
• Public Testing/Laboratory

At the Technical Research Institute, we are passing down the know-how of "hardening" technology while conducting raw material property evaluations using various testing machines and performing "briquette quality assessments." Staff with operational experience consider the production process, carefully selecting formulations that offer high cost performance and enhance material quality. We calculate optimal formulations tailored to our customers' needs. Please feel free to contact us when you require our services. 【Briquette Quality Assessment】 ■ Crushing Strength ■ Drum Strength ■ Drop Strength ■ Apparent Density *For more details, please refer to the PDF document or feel free to contact us.

• Contract Inspection
• Other contract services
• Contract Analysis

At Keihan, we offer a "Molding Test Service" to respond to our customers' needs for "solidification." We support customers with "solidification" materials for new application development through product commercialization and waste reuse, as well as environmental measures. Testing is possible from small lots. Additionally, for customers who are new to molding, we will propose molding conditions such as binders (adhesives, binders) and molding pressure. 【Features】 ■ Testing is possible from small lots - We accept molding tests starting from approximately 1kg of raw material - For molding with a briquette machine, testing can be done starting from about 5kg ■ We propose molding conditions such as binders (adhesives, binders) and molding pressure ■ The briquettes obtained from the molding test can be returned upon request or disposed of by our company *For more details, please refer to the PDF document or feel free to contact us.

• Contract Inspection
• Other contract services
• Other services

We propose the briquette machine (double roll press type molding machine). - We provide a comprehensive service from molding tests to equipment design, manufacturing, and maintenance. → Based on your requirements (production capacity, briquette quality, etc.), we will custom-make the equipment under optimal conditions for the target powder. - Even for equipment from other manufacturers, we can manufacture and maintain roll and other parts upon physical inspection. → Please feel free to consult us regarding plans for reactivating used or idle machines and comparing maintenance costs with existing manufacturers. - We offer equipment rental for briquette test production and spot production during the consideration phase of equipment introduction. → We provide compact equipment that takes into account easy transport for delivery and return, as well as ease of use on-site.

• Powder Molding Machine

- We propose materials with excellent wear resistance. This leads to improved cost-effectiveness due to increased lifespan and reduced construction costs from extended roll replacement cycles, ultimately contributing to lower running costs. - We can manufacture regardless of the manufacturer or roll shape (ring type, segment type). "Ring Type" The roll is shrink-fitted onto the shaft, and during maintenance, it is necessary to bring the roll unit to our facility; however, it can be produced at a lower cost compared to the segment type. "Segment Type" This is a split-type roll, which incurs higher production costs compared to the ring type, but it allows for easy replacement and can be handled on-site, resulting in a shorter construction period (operational downtime loss) compared to the ring type. - We also accept inquiries regarding changes to the desired briquette shape (cup, mold) size. → This improves manufacturing capacity and handling, and prevents segregation, among other benefits.

• Press Dies

As a molding machine manufacturer that produces components consistently, we also accept processing and manufacturing of parts by utilizing our know-how in machine parts manufacturing. (Medium-sized lathe processing (φ800 diameter × 3000L)) "We want a quote for medium-sized lathe processing!" "I want to increase the number of places to request quotes for everything from material to can manufacturing and machining." We will solve such problems! As your reliable partner when you are in trouble, we look forward to your inquiries. Customers from the Fukuoka area (Fukuoka, Yamaguchi, Saga) are welcome!!

• Contract manufacturing

As a manufacturer of molding machines that produces components consistently, we also accept processing and manufacturing of parts by leveraging our know-how in machine parts manufacturing. (Large turning processed items with a maximum diameter of 3m and a weight of 20 tons) "We want a quote for composite turning processing!" "I want to increase the number of places to request quotes for everything from material procurement to can manufacturing and machining." We will solve such problems! Additionally, we can handle everything from general steel materials to special material procurement, can manufacturing, surface treatment, and overall assembly. We look forward to your inquiries and hope to be your reliable partner when you face challenges.

• Contract manufacturing