テクニカルサポート List of Products and Services

Our company, which provides the comprehensive testing system 'EMoTS' for the research and development of high-performance motors, also accepts performance testing of electric motors for EV and HEV drives. At our contracted testing facility (our second factory), we have various testing machines ranging from 10 kW to 100 kW, and we can flexibly respond not only to the planning of test schedules based on customer requirements but also to the design and manufacturing of test fixtures. After confirming the desired test content, you only need to prepare the test motor, and we will obtain the required data at low cost and with a short lead time. 【Features】 ■ Capable of handling a variety of motors, including those for electric two-wheelers and EV/HEV drive motors. ■ Supports motor research and development comprehensively with various customization options. ■ Advice from specialized testing technicians is also available. ■ Options for test fixture production, shaft coupling production, and additional processing of test motors are also provided. ■ We have two types of dynamometers, high-speed and low-speed, for contracted testing. * Customization (design and manufacturing) is also available according to needs. 【Recommended for those who】 "Don't have available equipment in-house..." "Are too busy and short-staffed..." "Find their in-house testing capacity insufficient..." "Want to entrust everything from test planning to execution..."

• Other contract services

Technical Support Co., Ltd. has begun a challenge to look ahead to the future of 10 years, based on the motor and design technologies cultivated over many years, adapting to the times and connecting to the next generation. We are capable of handling everything in-house, from the design and manufacturing of electric motors to analysis, measurement, and control software development. The products we develop are supported by reliable technology, accumulated know-how, and uncompromising craftsmanship. 【Our Strengths】 ■ Possession of know-how in the manufacturing and testing of high-performance motors accumulated over many years ■ Ownership of the uniquely developed testing equipment "EMoTS" ■ Acquisition of the international standard for quality management specialized in the aerospace and defense industries, "JIS Q 9100" ■ A comprehensive in-house system for everything from electric motor manufacturing to analysis, measurement, and control software development *For more details, please refer to the PDF materials or feel free to contact us.

• Other motors
• Mechanical Design
• Other Auto Parts

In the "EMoTS-00," we provide a testing environment that combines our high-speed dynamo with battery and inverter simulators. We can also accommodate contract testing, where simply sending the test motor and providing test instructions will yield test results. Additionally, we conduct surge tests of wiring materials and thermal evaluation tests for heat flow and temperature saturation in environments close to actual machines, not just evaluation tests for motors and inverters. 【Features】 ■ Maximum speed: 20,000 rpm ■ Bus voltage: 12 VDC to 850 VDC ■ Maximum torque: 150 Nm (with a 200 Nm torque meter) ■ Power: Drive 50 kW, Absorb 55 kW ■ Extremely low speed: 0.1-degree increments (measurement in 0.01-degree increments) up to 500 Nm ■ Four test spaces available that can maintain confidentiality *For more details, please download the PDF or feel free to contact us.

• Contract Inspection

The "EMoTS-01" is a high-speed motor evaluation system that combines a high-speed dynamo and a high-performance inverter, controlled via LabVIEW. It allows you to safely, quickly, and easily operate any motor and understand its characteristics. It seeks the motor's maximum performance, T-N curve, and efficiency map. Additionally, since all components, including the machine, motor, inverter, power electronics, and control/measurement software, are produced in-house, customization according to customer testing conditions is possible. 【Features】 ■ Maximum speed: 20,000 rpm ■ Bus voltage: up to 850 VDC ■ Synchronized control of DC bus voltage, test inverter, and load dynamo (speed, torque) ■ Only requires power supply and cooling water ■ Space-saving, low initial cost, low running cost, quiet (standard at 74 dB), easy operation *For more details, please download the PDF or feel free to contact us.

• Testing Equipment and Devices

The "EMoTS-02" is a very low-speed dynamometer equipped with basic functions such as torque constant measurement and cogging torque and torque ripple measurement. Additionally, by inputting the winding resistance, it is also possible to calculate the coil inductance during motor operation. Please feel free to consult us if you have any requests. 【System Configuration】 ■ Cogging Torque ■ Torque Ripple ■ Induced Voltage *For more details, please download the PDF or feel free to contact us.

• Testing Equipment and Devices

We provide testing systems for electric motors to contribute to the efficiency and speed of our customers' motor development. The high-performance motor research and development comprehensive testing system "EMoTS" is a motor performance testing and evaluation device that we successfully developed based on our long-standing achievements and experience in motor performance testing. We have multiple dedicated testing facilities at our own testing site and offer contracted testing and evaluation services for electric motor performance, reflecting our customers' needs, including for HEV/EV/FCV vehicles. 【Features of the EMoTS Contract Testing Service】 ■ Broad compatibility with various motors ■ One-package specifications enabling rapid measurement ■ Rental lab services are also available *For more details, please refer to the related links or feel free to contact us.

• Automotive catalyst evaluation test equipment

Our company is committed to supporting the further advancement of the aerospace industry by developing, manufacturing, and testing components used in rockets and spacecraft, achieving steady results in the space sector. In the area of "electric actuators," we contribute to weight reduction and low environmental impact in aircraft and spacecraft. We also develop "attitude control software" for aircraft and spacecraft according to your specifications. 【Business Activities】 ■ Development and production of electric actuators ■ Development of attitude control software *For more details, please refer to the related links or feel free to contact us.

• Actuator

"EMoTS" is a motor performance testing evaluation device that has been successfully developed based on over 20 years of experience and achievements in motor performance testing. We have multiple dedicated testing facilities at our own testing site and provide commissioned testing and evaluation services for electric motor performance tailored to customer needs, including for HEV/EV/FCV vehicles. We can accommodate testing of various types of motors ranging from 10 to 100 kW according to your requirements. [Recommended for companies like these] ■ No available equipment in-house ■ Too busy and lacking manpower ■ Insufficient testing capacity with in-house equipment ■ Want to entrust everything from planning to execution of tests [Features] ■ Multiple dedicated testing facilities at our own testing site reflecting customer needs ■ Wide compatibility with various motors ■ One-package specifications enabling rapid measurements ■ Rental lab services are also available *For more details, please refer to the PDF materials or feel free to contact us.

• Testing Equipment and Devices

At Technical Support Co., Ltd., we are developing, manufacturing, and testing components used in rockets and spacecraft to support further advancements in the aerospace industry. We develop and produce electric actuators that contribute to weight reduction and low environmental impact in aircraft and spacecraft according to your desired specifications. Additionally, we develop attitude control software for use in aircraft and spacecraft according to your desired specifications. 【Features】 <Electric Actuators> ■ In development, we collaborate with customers to consider and realize not only product design but also verification methods and necessary evaluation equipment to meet performance requirements. ■ In production, we establish a system to maintain consistently high quality by building product quality based on QC process charts as a team. *For more details, please refer to the PDF materials or feel free to contact us.

• Testing Equipment and Devices

This page introduces the project story about the development of "electric actuators" that realize low-cost space transportation. The development of "electric actuators," which is expected to be utilized in the space business, represents a challenge where the aerospace division of technical support does not remain a tributary of the main automotive industry but instead becomes a torrent that creates another major river. What challenges were faced in the project that became the fuse for a significant leap into space? [Contents (partial)] ■ Introduction to the project ■ Request details/requirements ■ Challenges in development ■ Technical support proposals *For more details, please refer to the related links. *For more information, please check the PDF materials or feel free to contact us.

• Actuator

Are you facing issues such as "our equipment is not available," "we are too busy and short-staffed," or "our equipment lacks the necessary capacity"? For motor tests that cannot be conducted in-house, please leave it to our technical support. We provide precise support from experts to solve your problems. Our specialized test lab is equipped with a wide range of testing machines, from small to large, allowing you to choose the minimum necessary testing equipment for your needs. 【Measurement Items for High-Speed Dynamometers】 ■ N-T Characteristics ■ Motor Efficiency and Losses ■ Inverter Efficiency and Losses ■ Temperature (Thermocouple) ■ Vibration (Accelerometer) ■ Noise (Sound Level Meter), etc. *For more details, please refer to the PDF document or feel free to contact us.

• Testing Equipment and Devices

The "modernization upgrade" provided by technical support refers to updating only the bottleneck parts of an existing system that lacks capability, bringing it to a level comparable to advanced systems. It allows for "modernization" while keeping the core hardware of the system intact, achievable in a short time and at a low cost. Now, when the ability to respond swiftly to changes in the times is strongly demanded, this becomes an effective solution. 【Features】 ■ The core hardware of the system remains unchanged ■ Only the bottleneck parts of the existing system that lack capability are updated ■ "Modernization" is possible in a short time and at a low cost ■ Achieves capabilities comparable to advanced systems with updates every 1 to 2 years *For more details, please refer to the PDF document or feel free to contact us.

• Testing Equipment and Devices

At Technical Support Co., Ltd., we accept requests for the installation of "EMoTS" equipment. We can accommodate requests ranging from 20 to 250 kW. We handle everything from product orders to installation and inspection. Please feel free to contact us when you need assistance. 【Flow from product order to installation and inspection (partial)】 ■ Kick-off meeting ■ Planning ■ Development and design ■ Material management ■ Product manufacturing and software development * For more details, please refer to the PDF document or feel free to contact us.

• Testing Equipment and Devices

We would like to introduce the research and development support provided by Technical Support Co., Ltd. Since our establishment, we have been developing and manufacturing equipment to support research and development primarily in the automotive industry. In addition to measurement and control technology, we utilize various testing techniques cultivated in the automotive, motorcycle, outboard motor, and optical fields to provide research and development support for our customers, from prototype development to actual machine verification processes and quality assurance testing. 【Features】 ■Prototyping - Using our in-house equipment, we perform machining, cutting, grinding, and wire electrical discharge machining from single items to small lot production. - We also accommodate the production of electronic circuit boards and software implementation from single items. *For more details, please refer to the PDF document or feel free to contact us.

• Testing Equipment and Devices

Since its establishment in 1979, Technical Support Co., Ltd. has been engaged in the development of automation technologies aimed at reducing time, labor, and workforce, primarily in the automotive industry. In recent years, we have begun to increase our deliveries overseas and are also providing global support such as after-sales service. We propose solutions focusing on functionality and efficiency for various case challenges and themes, including labor-saving devices, data processing measurement, and inspection equipment. 【Features】 - Proposing a more efficient manufacturing and quality assurance system through labor-saving systems - Expanding global activities with an eye on overseas markets - Increasing deliveries overseas and providing global support such as after-sales service - Focusing on functionality and efficiency for various case challenges and themes - Proposing solutions such as labor-saving devices, data processing measurement, and inspection equipment *For more details, please refer to the PDF materials or feel free to contact us.

• Testing Equipment and Devices

The "Vcut 200HT" is a space-saving design board cutting machine with a table. It comes standard with a board guide for easy alignment, and features a large handle and a large diameter cutter for effortless cutting. Additionally, it produces clean cut surfaces with minimal dust, and is equipped with a blade guard for the operator's safety. 【Specifications】 ■ Board materials: Paper phenolic boards, composite boards, glass epoxy boards, etc. ■ Board cutting width: 3 to 200mm ■ Mounting range ・Distance from V-groove: 1.0mm ・Height: Top 40mm, Bottom 13mm ■ Weight: Approximately 12kg ■ External dimensions ・Width: 250mm × Depth: 517mm × Height: 245mm *For more details, please refer to the related links or feel free to contact us.

• Circuit board processing machine

We would like to introduce the performance evaluation and testing equipment for various motors, which is supported by manufacturing and quality assurance at Technical Support Co., Ltd. Using LabVIEW, we centrally control various measuring instruments, PXI modules, DC power supplies, and load devices. We offer customizable options to suit diverse specifications, including high-functionality and expandable configurations (PXI chassis + Windows controller), low-cost configurations (PC + PCI board), and high-durability configurations (PXI chassis + RT controller). 【Basic Performance and Extended Functions (Partial)】 ■ Analysis feedback output to the controller ■ Voltage and current measurement ■ Torque measurement ■ Rotational speed measurement ■ Efficiency measurement *For more details, please refer to the PDF document or feel free to contact us.

• Testing Equipment and Devices

We would like to introduce the durability testing equipment for motor drive controllers, which is supported by manufacturing and quality assurance at Technical Support Co., Ltd. By using a real-time controller, we achieve stable long-term operation by setting speed commands and loads for the motor controller. By utilizing an FPGA board, we have realized real-time load setting operations for the motor. 【Basic Performance and Extended Functions】 ■ Monitoring and abnormality monitoring of rotation speed, torque, voltage, current, and temperature ■ Durability operation with simultaneous 4-channel (each channel operates independently) ■ Durability operation based on speed command patterns ■ Durability operation through temperature cycles ■ Durability data log storage *For more details, please refer to the PDF document or feel free to contact us.

• Testing Equipment and Devices

We would like to introduce the motor performance tester, which provides manufacturing and quality assurance support at Technical Support Co., Ltd. Using LabVIEW, various measuring instruments, PXI modules, DC power supplies, load devices, and constant temperature baths are centrally controlled. In addition to basic performance measurements, it is capable of measuring load characteristics, rotational speed characteristics, and efficiency, applying dynamic torque proportional to the rotational speed to the motor. 【Features】 - Centralized control of various measuring instruments, PXI modules, DC power supplies, load devices, and constant temperature baths using LabVIEW - Measurement of load characteristics, rotational speed characteristics, and efficiency in addition to basic performance measurements - Application of dynamic torque proportional to the rotational speed to the motor - Measurement under applied temperature and humidity conditions *For more details, please refer to the PDF document or feel free to contact us.

• Testing Equipment and Devices

We would like to introduce the evaluation and testing equipment for motor drive controllers, which is supported by manufacturing and quality assurance at Technical Support Co., Ltd. Using LabVIEW, various measuring instruments, DC power supplies, and load devices are centrally controlled. The basic performance includes load characteristics, rotational speed characteristics, and efficiency measurement, while the extended function is torque application. 【Features】 ■ Central control of various measuring instruments, DC power supplies, and load devices using LabVIEW ■ Basic Performance ・ Load characteristics, rotational speed characteristics, efficiency measurement ■ Extended Function ・ Torque application * For more details, please refer to the PDF document or feel free to contact us.

• Testing Equipment and Devices

We would like to introduce an educational training device that is manufactured and supported for quality assurance by Technical Support Co., Ltd. The "Laser Tracking Device," developed for industrial high schools, was well-received due to various innovations implemented from the planning stage to spark students' interest. This device allows students to shoot a target with a laser gun and learn through feedback from light emission and reception, utilizing image processing, 3-axis position tracking, and computer-based robot control technology. *For more details, please refer to the PDF materials or feel free to contact us.

• Testing Equipment and Devices

We would like to introduce the vibration measurement device that is manufactured and supported for quality assurance at Technical Support Co., Ltd. The acoustic vibration analysis device centrally controls the drive motor, load motor, and data acquisition board using LabVIEW. It performs vibration analysis (FFT analysis) on data from a 3-axis vibration pickup. The rotation speed, load torque, measurement time, and analysis conditions can be set arbitrarily. 【Features】 ■ Centralized control of the drive motor, load motor, and data acquisition board using LabVIEW ■ Vibration analysis (FFT analysis) of data from a 3-axis vibration pickup ■ Arbitrary setting of rotation speed, load torque, measurement time, and analysis conditions ■ Evaluation of the correlation between rotation position and vibration data using encoder signals *For more details, please refer to the PDF document or feel free to contact us.

• Vibration Testing

We would like to introduce the data logger, which is manufactured and supported for quality assurance by Technical Support Co., Ltd. It is mounted on actual vehicles such as cars and motorcycles to measure and collect data in real-time during operation, storing it on a memory card. The types of data collected can be set arbitrarily. Additionally, by measuring simultaneously, it enables three-dimensional analysis and interpretation of the relationships among the data within the same time axis. *For more details, please refer to the PDF document or feel free to contact us.

• Data Logger

We would like to introduce the vehicle-mounted electrical component testing equipment manufactured and supported by Technical Support Co., Ltd. for manufacturing and quality assurance. This device enables product testing and monitoring under conditions closer to actual driving by recreating the situation during measurement based on the information collected on a memory card by the data logger. Please feel free to contact us if you have any inquiries. *For more details, please refer to the PDF document or feel free to contact us.

• Testing Equipment and Devices

We would like to introduce the automatic assembly line for automotive rotating parts, which provides manufacturing and quality assurance support at Technical Support Co., Ltd. The process is automated from washing the parts transported by palletizing, inspecting for distortion, inner diameter, and thickness, to press-fitting the parts, conducting functional tests, applying rust prevention oil, and product dispensing and alignment. Please feel free to contact us if you have any inquiries. 【Process】 ■ Washing the parts transported by palletizing ■ Inspecting for distortion, inner diameter, and thickness ■ Press-fitting the parts ■ Conducting functional tests ■ Applying rust prevention oil ■ Product dispensing and alignment *For more details, please refer to the PDF document or feel free to contact us.

• Assembly Machine

We would like to introduce the chamfering and inspection equipment used for manufacturing and quality assurance support at Technical Support Co., Ltd. The process automates the following steps: chamfering the sides along the outer shape of the disk, shaping parts using a pressing method, removing powder with air blow, inspecting thickness and distortion on a micron order, and discharging the finished products (50 pieces per set) and aligning them. It is possible to capture inspection data of the products and create various management data. 【Process】 ■ Chamfering the sides along the outer shape of the disk ■ Shaping parts using a pressing method ■ Removing powder with air blow ■ Inspecting thickness and distortion on a micron order ■ Discharging the finished products (50 pieces per set) and aligning them *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines