日本シーリング List of Products and Services

■ Customer's Issues Various food products with different shapes, sizes, and weights are individually packaged, and although a commercial packaging machine for packaging them into one pack had already been introduced, the bags being used were of a fixed size, resulting in loose packaging for smaller items. Additionally, product damage due to malfunctions was occurring, prompting the consideration of a new packaging machine that emphasizes cost reduction and safety. ■ Proposed Solution We proposed a machine that adjusts and cuts the bag length according to the product's length, and to prevent accidental damage to the products, multiple sensors were installed, ensuring both cost reduction and safety. Given the desired processing speed of 450 bags per hour, we suggested a high-speed three-side sealing machine that removes excess air without the products touching, adding value in terms of ease of management and transportation after packaging. ■ Implementation Effects - Packaging can now be done with bags tailored to the product's length, leading to material cost reductions. - The machine design prevents malfunctions, reducing waste and enabling smooth operations. - After experiencing the benefits of one unit, three additional units were manufactured, resulting in a total of four units in use. - A similar custom machine was requested from another factory of the same company, and one unit was delivered, bringing the total to five units utilized within the group.

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■ Customer's Issues and Concerns There was one person responsible for visually checking the printed products and another person for manually packaging five items together into secondary packaging, resulting in a two-person system for one line. With the launch of the new factory, there was a goal to reduce manpower, and automation was considered for the packaging process across three lines. ■ Proposed Solution A packaging machine was proposed that allows for manual grouping of products into five after visual inspection, which are then manually fed onto a conveyor. Since it is semi-automatic, it can be introduced at a lower cost, and the customer expressed a desire for simultaneous implementation across three lines. They requested a processing speed of 300 bags per hour, so a high-speed three-side sealing machine was proposed. ■ Effects of Implementation - With the simultaneous introduction of three lines, it became possible to monitor all three lines with 1.5 personnel. - Reduced the workforce from six personnel across three lines to 4.5, achieving a 75% reduction in manpower. - Different packaging machines were introduced according to the size and shape of the products, allowing similar products to be packaged in the same manner.

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■ Customer's Issues and Concerns In a factory located in an area where it is difficult to gather workers, the task of packaging 10 items into secondary packaging was divided among four people: one person consolidated the 10 items, two people handled the bagging, and one person applied seals. Due to the urgent need for labor reduction, we received an inquiry about the manufacturing of a "collective packaging machine" that packages the 10 items together. ■ Proposed Solution We proposed a fully automated packaging machine that performs transportation, accumulation, and packaging in accordance with the speed at which the products are dispatched. Since they requested a processing speed of 300 bags per hour, we suggested a high-speed three-side sealing packaging machine. ■ Effects of Implementation - Automation of packaging reduced the workforce from four to three, with only one person remaining for visual inspection. - Achieved a 75% reduction in labor for the relevant work process. - By vacuum sealing the packaging, we were able to reduce the size of the transport boxes, leading to cost savings. - The transport boxes, which previously extended beyond the pallets, now fit neatly due to their reduced size, making management easier.

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■ Customer's Issues and Concerns - Apparel products arrive folded and packaged from overseas and are stored in a logistics warehouse. Customers can place orders on the e-commerce site and choose to pick them up at the store. - For products picked up at the store, we want to do secondary packaging with an A4 sheet containing a barcode. - The products in question vary in size, but due to layout issues in the factory, we do not want to use large packaging machines. Therefore, items that cannot fit into the packaging machine will continue to be packaged by hand. - Currently, we are using two semi-automatic vertical packaging machines with rolls of film that have open ends. Even though the products are small, they are finished in bags of a certain size, and each item needs to be processed manually, which is cumbersome. - To prevent the excess bag material from getting caught in the sorter that automates sorting by scanning barcodes, it is necessary to secure it with tape by hand, and we want to reduce that process. ↓ For more details, please refer to the "Related Links" below ↓

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■ Customer's Issues and Concerns Clothing returned from each store in an unpackaged state needs to be packaged at the logistics warehouse before being stocked and shelved. Therefore, about ten people are packaging items all at once during available time. Even so, there is never a shortage of items waiting to be packaged, and it has become common to work overtime to address this, creating a bottleneck for the entire warehouse. There are multiple types of bags for clothing, making management complicated, and selecting bags according to the size of the products is also cumbersome. ■ Proposed Solution Since the goal was to package individual clothing items, we proposed the standard machine SS-001C, which is suitable for packaging folded clothing. It can accommodate products up to 700mm in length, so most items can generally be packaged. ■ Effects of Implementation - Overtime for packaging and the need to secure personnel for that purpose have been eliminated, allowing for smoother staffing within the warehouse. - Previously, it was necessary to prepare multiple types of single bags, but now a single type of film can package various products, eliminating the need for complicated management of single bags. - By using roll film, the procurement cost has decreased compared to single bags, leading to a reduction in running costs.

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■Features - Automatically folds oshibori towels into thirds, completing the process quickly and neatly with packaging. - The automatic folding ensures that both side hems are beautifully finished. - The film feed amount can be easily switched with a push-button (8 levels) to match the size of the towel. - Temperature adjustments for the top heater and side heater can be easily set. - The heater unit rotates to the front, making blade cleaning easy. * There is also a specification for face towels. Model SO-830 (film width 280mm) ■Main Industries and Scenes of Use Linen supply * For more details, please download the PDF or feel free to contact us.

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■Features - Easily perform the processes from bagging bedding and blankets to packaging. - Sealing and cutting can be operated with a push button at hand. - Vacuuming is also possible, and a sturdy table has been provided. - Due to the double seal, the sealed areas will not open. - The power supply uses 100V, and it is easy to move after installation thanks to the casters. ■Main Industries and Scenes of Use - Bedding - Linen supply - Home cleaning *For more details, please download the PDF or feel free to contact us.

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■Features - Compact design, so it doesn't take up much space. - Seal width of 950mm, allowing for easy packaging of large bedding. - Sufficient vacuuming and sealing can be done even in narrow spaces. - The heater has a double seal, preventing the sealing area from opening. - The heater is impulse type, so there is no worry of burning the product during setup. ■Main Industries/Scenes of Use - Bedding - Linen supply - Home cleaning *For more details, please download the PDF or feel free to contact us.

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■Features - The SH-201 is not a packaging machine. - It automatically rolls up film. - With a convenient double hook for storage and equipped with casters, it can also be used as a wagon, making it very convenient. ■Main Industries/Scenes of Use - Home cleaning - Linen supply - Apparel e-commerce - Logistics warehouses *For more details, please download the PDF or feel free to contact us.

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■Features - Simply fold the oshibori towel in half and place it on the conveyor belt, and the machine will automatically roll it into a circle and package each one individually. - The film feed amount can be easily switched with a push-button system (8 levels) to match the size of the towel. - Two sheets of film are used. - It results in a neat finish with simple operation. * There is also a version for face towels. Model SO-813 (film width 280mm) ■Main Industries and Scenes of Use Linen supply * For more details, please download the PDF or feel free to contact us.

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After packaging, the product is sealed on all sides, eliminating concerns about foreign matter contamination, and it can be stored in a hygienic, non-contact state before being delivered to customers. The use of a single-opening film allows the machine body to be compact, and the sliding film replenishment section makes replacement work easy. Custom orders based on the SS-001C model are also accepted, so please feel free to consult us if you have any requests. 【Features】 ■ Vacuum effect makes stacking products easy ■ Vacuum effect prevents product deformation ■ Mode with adjustable vacuum settings (fine-tuning for preferred vacuum level is possible) ■ Easy operation with a touch panel ■ Power supply can be provided at 100V *For more details, please download the PDF or feel free to contact us.

• Other packaging machines

After packaging, the product is sealed on all sides, eliminating concerns about foreign matter contamination, and it can be stored in a hygienic, non-contact state before being delivered to customers. The use of a single-opening film allows for a compact machine size, and the sliding film replenishment section makes replacement work easy. Custom orders based on the SS-031 model are also accepted, so please feel free to consult us if you have any requests. 【Features】 ■ Vacuum effect makes stacking products easy ■ Vacuum effect prevents product deformation ■ Easy operation with a touch panel ■ Power supply can be provided at 100V *For more details, please download the PDF or feel free to contact us.

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The vinyl cutter is a manual type with a handle, and since the handle is positioned in the center, it allows for operation from either the left or right side. There are no odors or smoke during vinyl cutting, and the heater wire does not accumulate poly residue. Using the vinyl misalignment prevention roller ensures that there is no misalignment in the vinyl after winding, allowing you to take out only the necessary amount each time. Automatic winding machine: 'SH-201' While performing packaging work with the SH-151, you can pre-wind the film to be used next, enabling efficient packaging work without stopping the operation. By using them together, work efficiency is further improved, reducing unnecessary waiting time for packaging. [Features] ■ No odors or smoke during vinyl cutting, and no poly residue adheres to the heater wire ■ Sealing time is approximately 1 second, achieving speedy packaging work *For more details, please refer to the PDF materials or feel free to contact us.

• Other packaging machines

The space-saving design allows for a power supply of 100V, so it can be installed in various locations. It comes with casters, making it easy to move the machine for layout changes. 【Features】 ■ Compatible with various film materials ■ User-friendly design with replacement parts displayed on the screen ■ Compact and quiet design *For more details, please refer to the related links or feel free to contact us.

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The packaging speed during large-scale processing is of course important, and we ensure that the quality remains the same regardless of who is performing the task. We have newly adopted a large sponge to maximize de-aeration, and we have also increased the size of the press plate compared to conventional machines, enhancing versatility without limiting the types of products that can be packaged. You can easily adjust the de-aeration with a switch at your feet, making it simple to achieve your preferred state. You can use the bags you are currently using, allowing for operation without increasing costs. This also contributes to reducing transportation costs and securing storage space. Please feel free to consult us if you have any requests. 【Features】 ■ Double sealing simultaneously with plate heater wires and cut heater wires in one packaging ■ Can use the bags you are currently using regardless of material ■ Power supply can be provided at 100V *For more details, please download the PDF or feel free to contact us.

• Other packaging machines