梶製作所 List of Products and Services

The "Fabric Camera Inspection Machine" is a product equipped with AI functionality in addition to traditional rule-based systems. It is a close-up line camera that simultaneously achieves wide imaging over 2 meters and space-saving design. With a simple operation of just surrounding the area you want to detect, you can check for defects during and after the inspection. Furthermore, it is suitable for inspecting various fabrics and sheets, including textiles, contributing to labor and effort reduction in the inspection process. It enables the extraction of NG items that are difficult to detect with the human eye and ensures traceability. 【Features】 ■ Fusion of AI and rule-based systems ■ Capable of imaging over 2 meters with a single unit ■ Easy focus adjustment and space-saving design ■ Capable of two types of imaging in one scan ■ Can learn with a small number of samples ■ AI learning with the push of a button *For more details, please refer to the PDF document or feel free to contact us.

• Other inspection equipment and devices

The "Fabric Camera Inspection Machine" is a product equipped with AI functionality in addition to traditional rule-based systems. It is a close-up line camera that simultaneously achieves wide imaging over 2 meters and space-saving design. With simple operations that only require you to enclose the areas you want to detect, you can check for defects during and after inspection. Furthermore, it is suitable for inspecting various fabrics and sheets, including textiles, contributing to labor-saving and efficiency in the inspection process. It enables the extraction of NG items that are difficult to detect with the human eye and ensures traceability. 【Features】 ■ Fusion of AI and rule-based systems ■ Capable of imaging over 2 meters with a single unit ■ Easy focus adjustment and space-saving design ■ Capable of two types of imaging in one scan ■ Can learn with a small number of samples ■ AI learning with the push of a button *For more details, please refer to the PDF document or feel free to contact us.

• Other inspection equipment and devices

The "Internal Take-Up Type Creel Cart" is a product that allows for yarn feeding while minimizing twisting by placing the roving on a rotating table and drawing out the yarn. Since it is difficult for twisting to occur, it improves the resin impregnation properties and is effective in processes such as pull-trusion molding combined with extrusion molding machines and cutting machines, as well as filament winding molding. It also contributes to the improvement of Vf value quality. Our company specializes in creating textile machinery tailored to customer specifications through made-to-order production. We also manufacture and sell related preparation equipment such as adhesive applicators, warping machines, twisting machines, and magazine creels, as well as image inspection devices using cameras and AI. 【Features】 ■ Achieves a compact size for testing (1000mm x 2000mm) ■ Power supply is available in plug-in type, selectable between 100V and 200V ■ Easy to move with casters ■ Can be placed on standard plastic pallets (1200 size) ■ Capable of synchronized yarn speed with downstream equipment *For more details, please feel free to contact us.

• Testing Equipment and Devices

We offer a "Spandex Warping Machine" that can perform high-performance warping of spandex fibers. You can choose from various winding control methods, including general speed control, set torque control, and actual torque correction control based on speed control. In addition to tension control during startup and sudden stops, using a regenerative power converter allows for energy savings by utilizing excess power from each motor. 【Features】 ■ Selectable winding control methods ■ Division of creel drive for each frame (7.5kw × 6 units) ■ Stop brakes are disk brakes with brake pressure adjustment based on roll diameter (electro-pneumatic proportional valve) ■ Reliable synchronous control with servo motors ■ Option to copy winding data from the first to the second roll ■ Energy consumption is approximately 10% lower compared to inverter motors *For more details, please refer to the PDF document or feel free to contact us.

• Textile Processing Machinery

The "KGA163C" is a partial warping machine/winding machine that controls warping and winding with an AC converter, enabling uniform tension management during high-speed operation. The warping servo transmission employs a double servo motor ball screw structure, achieving high response speed and high precision. With just a single button press, it can automatically perform band positioning and starting point positioning. It is not only suitable as a warping device for various weaving machines such as rapier looms, projectile looms, water jet looms, and air jet looms, but also ideal for development purposes. 【Features】 ■ Adoption of a clamping-type disc brake with a special hydraulic device in the warping machine ■ Automatic control of winding tension using a band brake with a precision valve ■ The warp beam can maintain a constant distance during warping automatically ■ The forward and backward movement of the warp beam is controlled by an AC digital servo motor and ball screw rod, equipped with a press roller and sensors *For more details, please refer to the PDF document or feel free to contact us.

• Textile Processing Machinery

The "KGA163C" is a partial warping machine/winding machine that controls warping and winding with an AC converter, enabling uniform tension management during high-speed operation. The warping servo transmission adopts a double servo motor ball screw structure, achieving high response speed and high precision. With just a single press of a button, it can automatically perform band positioning and starting point positioning. It is suitable not only as a warping facility for various weaving machines such as rapier looms, projectile looms, water jet looms, and air jet looms, but also for development purposes. 【Features】 ■ Adoption of a clamp-type disc brake with a special hydraulic device in the warping machine ■ Automatic control of winding tension using a band brake with a precision valve ■ The warp beam can maintain a constant distance automatically during warping ■ The forward and backward movement of the warp beam is controlled by an AC digital servo motor and ball screw rod, equipped with a press roller and sensors *For more details, please refer to the PDF document or feel free to contact us.

• Textile Processing Machinery

The "Internal Take-Up Type GF Roving Creel Cart" is a mobile cart-style creel that houses a 5-spool roving dispensing mechanism within a compact body of 1.5m x 1m. A sensor that measures the inner diameter of the roving continuously maintains an optimal turntable rotation speed according to the diameter. This ensures uniform twisting and unwinding for each spool, significantly reducing the twisting of the yarn during the internal unwinding process. The operation is centralized through a touch panel, allowing for easy setting and modification of operating conditions and speeds, as well as straightforward confirmation of actual data. 【Features】 ■ Compact body suitable for yarn testing ■ High-precision twisting mechanism ■ Easy operation *For more details, please refer to the PDF document or feel free to contact us.

• Textile Processing Machinery

The "Small Division Dedicated Winder" is a machine that divides one full roll package into multiple small quantity roll packages and rewinds them onto tapered paper tubes. It is capable of automatic operation. By dividing multiple packages at once from a single package, it minimizes the loss of raw yarn and facilitates the handling of a wide variety of products with short delivery times. Without wasting valuable raw yarn, it rewinds into small division packages suitable for sample weaving or knitting. 【Easy Setup】 ■ Number of small division packages setting: Up to 9,999 pieces ■ Fixed length setting in meters: Up to 10,000 meters ■ Winding speed setting (inverter): Arbitrary speed setting via parameters *For more details, please refer to the PDF document or feel free to contact us.

• Textile Processing Machinery

The "Mini Sizer" is a product that can produce uniform threads without variation between them, thanks to its simultaneous sizing method. The machine is compact, making thread threading operations easy. The operation can be centrally controlled via a touch panel, allowing for easy setting and modification of operating conditions, speed, stretch amounts between each section, glue temperature, and drying temperatures. In addition to sizing, it can also be used for certain dyeing processes, resin processing, and various coating processes, making it suitable for the development and processing of various threads. 【Features】 ■ Compact sizing mechanism ■ Complete synchronization mechanism ■ Easy operation ■ Usable for the development and processing of various threads *For more details, please refer to the PDF document or feel free to contact us.

• Textile Processing Machinery

We offer the "Spandex Warping Machine," which can perform high-performance warping of spandex fibers. You can choose from various winding control methods, including general speed control, set torque control, and actual torque correction control based on speed control. In addition to being able to control tension during startup and sudden stops, using a regenerative power converter allows for energy savings by utilizing the excess power from each motor. 【Features】 ■ Selectable winding control methods ■ Separate drive for each frame (7.5kw × 6 units) ■ The stop brake is a disc brake with pressure adjustment based on the winding diameter (electro-pneumatic proportional valve) ■ Reliable synchronous control using servo motors ■ Option to copy winding data from the first to the second roll ■ Approximately 10% energy savings compared to inverter motors *For more details, please refer to the PDF document or feel free to contact us.

• Textile Processing Machinery

The "NSW" is a new concept sectional warping machine that is suitable for the weaving industry, particularly for multi-variety, small lot, and short cycle production, and can accommodate warping from small to medium quantities. With the use of a centralized operation panel, monitor, PC controller, and sequencer, operation is easy. The time taken to warp the tricot beam after threading the yarn onto the creel is reduced by approximately 30% to 40% compared to conventional methods. The bottle beam (for winding) can be detached from the partial warping machine, allowing for immediate transition to the next warping process, and the entire operation can be performed effortlessly by a single person. 【Features】 ■ Suitable for multi-variety, small lot, and short cycle production ■ Easy operation ■ Short time until beam warping completion ■ Minimal yarn storage and equipment space required ■ Significant labor savings *For more details, please refer to the PDF document or feel free to contact us.

• Textile Processing Machinery

The "KS-7 Type Unisizer" is a winder designed for applying adhesive to spun yarns (such as cotton, silk, linen, wool, etc.) and synthetic fibers, enabling the suppression of fluff, enhancement of strength, and retention of elongation. Being a dip type, it allows for uniform and reliable adhesive application, and the amount of adhesive can be easily adjusted for convenience. The drying chamber is larger, providing 1.5 times the drying power compared to our previous models, ensuring effective drying. To accommodate various conditions, the adhesive temperature can be set up to 80°C, making it compatible with a wide range of yarn properties, from non-stretch to high-stretch yarns. 【Features】 ■ Adhesive is applied uniformly and without spots on the yarn surface ■ Easy to operate ■ Minimizes damage to the yarn ■ High yarn speed, resulting in increased production ■ Easy to clean *For more details, please refer to the PDF document or feel free to contact us.

• Textile Processing Machinery

The "KDC2210 model" is a direct twisting machine suitable for the production of a wide variety of small lots of industrial materials. Both the lower and upper twisting use a Two for One Spindle. The number of lower twists can be changed from 2 to 4. It can be grounded and installed using adjustment bolts without the need for foundation bolts, and the use of paper tubes eliminates the need for dedicated bobbins, minimizing initial capital investment. 【Features】 ■ Lower and upper twisting in one process ■ Winding with paper tubes ■ Combined yarn (2 to 4 strands) is possible ■ Suitable for the production of a wide variety of small lots ■ Easy installation *For more details, please refer to the PDF materials or feel free to contact us.

• Textile Processing Machinery