エビコン List of Products and Services

This catalog is the product catalog of Ebicon Co., Ltd., which mainly conducts sales and maintenance of EWIKON products. It features a variety of products related to hot runner systems, including the "Hot Runner Manifold," which is optimal for the complete and uniform filling of easily burnable resins, as well as "Single Chip Nozzles" and "Valve Gate Systems." We invite you to try our products, which have brought numerous practical success stories in all areas of injection molding. 【Contents】 ■ Sales and Service Network ■ Manifolds ■ Nozzles / Standard Nozzles / Single Chip Nozzles / Multi Chip Nozzles ■ Valve Gate Systems / Various Versions / Electric Valves ■ L2X Drop-In System, etc. *For more details, please refer to the catalog or feel free to contact us.

• Mold
• Other factory equipment

The "Electric Drive Device for Valve Gate Systems" is a device that is very easy to integrate into molds. It enables high-precision needle operation and, when used with electric drive injection molding machines, achieves a fully electric production facility. Furthermore, this clean drive version is perfectly suited for clean room applications. 【Features】 ■ High-precision needle positioning in 0.01mm increments ■ Individually adjustable for each corner needle ■ Clean control medium; smoke-free ■ Highly compatible with clean room specifications ■ Individual setting of molding conditions is possible *For more details, please refer to the catalog or feel free to contact us.

• Other factory equipment
• Machine elements
• Mold

The "Hot Runner System for Small Injection Molding Machines" is a system that enables sprueless products even with extremely small injection weights. With a simple design consisting only of a tip, manifold, and sprue push, this unit can be controlled in one zone, reducing costs for the controller. Our product is shipped fully assembled as a hot half, ensuring that all systems can be easily integrated into molds. 【Features】 ■ Enables sprueless products even with extremely small injection weights ■ Simple design ■ Controlled in one zone *For more details, please refer to the catalog or feel free to contact us.

• Electronic Components
• Mold
• Other factory equipment

The "EbiCon Hot Half" with an integrated hot runner system is an easy-to-install system for molds. It includes supply hole processing and connectors for pneumatic, hydraulic, or electric drive components, as well as adjusted-length needle pins and complete electrical wiring, eliminating the need for adjustments by the customer. Advantages are gained in rapid mold production, especially when a large number of valve gate specifications are required. 【Features】 ■ Mold fixed side with integrated hot runner system ■ Complete electrical wiring ■ Shipment includes inspection certificates for temperature and electrical testing ■ No adjustments required on the customer side ■ Rapid mold production *For more details, please refer to the catalog or feel free to contact us.

• Electronic Components
• Other factory equipment

The EbiCon Pro Control has a wide control range and can accurately control hot runner systems with comfortable operation. It can be used broadly from standard applications to multi-cavity molding. Depending on the version, it can support up to 120 control zones. 【Features】 ■ High functionality ■ Unmatched comfortable operation ■ Integrated communication interface ■ Easy maintenance ■ Fast and accurate control *For more details, please refer to the catalog or feel free to contact us.

• Other factory equipment
• Machine elements
• Other electronic components and modules

The "Valve Gate System (for Large Molding)" is a system that allows for flexible design with various nozzle pitches, screw-in nozzles, and open gates or valve gates. With a wide range of nozzle dimensions, gate options, and flow paths to choose from, the system can be fully adjusted to match the mold layout and shot weight. We offer a one-off production system, whether for mass production, economical small lot production, or prototype molds. 【Features】 ■ Designed and manufactured to fit individual applications ■ Provides a one-off production system ■ Easy maintenance ■ Replaceable manifold heater ■ Simple needle pin replacement without the need to disassemble the system *For more details, please refer to the catalog or feel free to contact us.

• Mold
• Electronic Components
• Other factory equipment

The "L2X Drop-In Hot Runner System" is a form of hot runner that can be easily integrated into molds, ensuring stable production. The nozzle is screwed into the manifold, completely preventing resin leakage and reducing setup time to almost zero. Additionally, the system assembles the nozzle, manifold, and sprue bush, completing the wiring up to the connector box. By installing these complete units in the space processed by the customer, they can be integrated into the mold with great ease. 【Features】 ■ Shipped fully assembled and wired ■ Resin leakage prevention system ■ Nozzle screwed into the manifold ■ High production stability ■ Easy integration into molds *For more details, please refer to the catalog or feel free to contact us.

• Mold
• Other factory equipment

The "Valve Gate System" is a system that provides significantly improved molding stability along with excellent appearance of molded products. This system is available in various models with multiple drive options, allowing you to select a system that perfectly matches your individual application and mold layout. Additionally, the needle attached to the gate side of the nozzle is always guided during the operating cycle, ensuring safe operation and reducing wear. 【Features】 ■ Several versions of drive units integrated into the mounting plate or nozzle housing ■ Electric, pneumatic, or hydraulic needle actuation ■ Excellent molding quality with nearly invisible gate marks ■ Elimination of stringing ■ Reduction of molding cycle time *For more details, please refer to the catalog or feel free to contact us.

• Valves and fittings
• Other electronic components and modules
• Machine elements

The "HPS III Nozzle" is a nozzle that can expand the freedom of mold design. By selecting the optimal nozzle from various types and capacities, it is possible to configure a custom-made system even for applications with significant constraints. Additionally, this product features a front mount, allowing for easy nozzle replacement. 【Features】 ■ Flexibility in mold design ■ Replaceable insert-type chips, heaters, and sensors ■ Consistent temperature gradient ■ Easy nozzle replacement with front mount *For more details, please refer to the catalog or feel free to contact us.

• Other experimental equipment and supplies

The "manifold" is the core technology of hot runners. Even in applications with a high demand for precision and multiple cavities, it guarantees a perfectly even balance through special directional change elements and branching elements. There are no dead spots, even at critical points in the resin flow path, such as flow direction change points and branching points. 【Features】 ■ Complete uniform filling ■ Even resin filling in multiple cavity applications ■ Streamlined directional change elements without sharp corners or dead spots ■ Smooth resin flow effective for easily burnt resins ■ Excellent color changeability *For more details, please refer to the catalog or feel free to contact us.

• Electronic Components
• Mold

A valve gate system that provides significantly improved molding stability along with excellent appearance of molded products. 【Features】 ○ Several versions of drive units integrated into the mounting plate or nozzle housing ○ A needle mounted on the gate side of the nozzle is always held in place, ensuring the highest safety during the operating cycle as it is constantly guided, which reduces needle wear ○ Electric, pneumatic, or hydraulic needle operation ○ Excellent molding quality with almost invisible gate marks ○ Elimination of stringing ○ Shortened molding cycle ● For other functions and details, please contact us.

• Other machine elements

It is a hot runner system that allows for easy integration and rapid mold production. 【Features】 - Easy integration and startup into molds, eliminating the need for adjustments - Suitable for applications requiring multiple valve gate specifications - Fixed side of the mold incorporating the hot runner system - Complete electrical wiring - Ships with inspection certificates for temperature and electrical tests *For more details, please request documentation or view the PDF data available for download.

• Other machine elements
• Plastic Mould
• Resin mold

The valve gate nozzle incorporates a needle drive mechanism within the body of the nozzle. Since there is no need to install the drive mechanism at the rear of the manifold, the needle is not subjected to any load and does not bend. Additionally, the length of the needle can be shortened. Due to its compact design, it can be integrated into various mold designs. The streamlined resin pathway allows for color changes and the molding of difficult resins.

• Injection Molding Machine

This is an introduction to nozzles used for multiple small parts handling and multi-point gate nozzles offered by EbiCon Co., Ltd. 【Features】 ○ Particularly narrow cavity spacing in multi-cavity molds ○ Complex shapes with gate positions in hard-to-reach areas ○ Inner pin gates for elongated products ○ Multi-point gates ● For other functions and details, please contact us.

• nozzle

Even in applications requiring high precision for multiple parts, a manifold that guarantees complete balance. 【Features】 ○ Complete uniform filling ○ Uniform resin filling in multiple part applications ○ Streamlined directional change elements without sharp corners or dead spots ○ Smooth resin flow effective for heat-sensitive resins ○ Excellent color changeability ○ Two product lineups ● For other functions and details, please download the catalog.

• Piping Materials

A large molding product valve gate system that can be designed and manufactured to suit individual applications. 【Features】 ○ Flexible system design with various nozzle pitches, screw-in nozzles, and open gate or valve gate options. ○ Drop-in system with complete electrical wiring and cooling water piping for valve gates as per customer requirements. ○ Fully documented embedded drawings, parts lists, electrical wiring diagrams, and cooling water piping diagrams for hydraulic or pneumatic systems. ○ Easy maintenance with replaceable manifold heaters, no need to disassemble the nozzle band heater and thermocouple system, and simple needle pin replacement. ● For more functions and details, please download the catalog.

• Other machine elements

Side gate nozzle compatible with all applications requiring side gates 【Features】 ○ Direct injection via chip gate or open gate ○ Side gate to the product surface ○ Non-segmented mold insert ○ Good gate marks due to mold shear action ○ HPS III-MH nozzle Standard side gate nozzle used for general molds without segmented inserts Open type gate allows for quick color changes ○ Direct side gate HPS III-MH nozzle Direct side gate nozzle for small molds with multiple cavities, featuring linear or radial gate arrangements Since the insert is not segmented, it allows for low-cost mold design ● For other functions and details, please contact us.

• nozzle