タンカースジャパン List of Products and Services

At TÜNKERS, we offer services including "the creation of gripper concepts." We also provide "design training for modular gripper systems" and "vibration measurement of operating gripper systems." Please feel free to contact us when you need assistance. 【Service Details】 ■ Design training for TÜNKERS' modular gripper systems ■ Creation of gripper concepts ■ Vibration measurement of operating gripper systems *For more details, please refer to the PDF document or feel free to contact us.

• Other services

The "LPRB system" used in automobile body factories has an essential function of carefully picking up parts to reduce impact noise and minimize wear on both the lifter and the parts themselves. This lifting motion is achieved with a speed of zero at the moving point and a high acceleration/deceleration process through the index cam of EXPERT TÜNKERS (which performs milling motion). In the case of a cam with a constant pitch (flex cam), the necessary lifting action is realized through servo control. 【Products (excerpt)】 ■ Lift + Roller Bed ■ Lift & Shift ■ Dual Box Lifter ■ Monorail Shuttle ■ Body Elevation and Rotation Unit *For more details, please refer to the PDF document or feel free to contact us.

• Other machine tools
• Transport and handling robots
• Other conveying machines

As the flexibility of white body manufacturing has become increasingly demanded, conveyor technology is facing new challenges. Due to this challenge, the diversity of necessary components has rapidly increased, leading to an excessive burden on belt conveyor operations and resulting in competition for securing limited space. TÜNKERS offers customized solutions for our customers not only for nearly all transport applications of white body manufacturing with our new product lineup but also for related production lines such as drive systems and final assembly. 【Product Range (Excerpt)】 ■ Buffer Conveyor ■ Index Conveyor ■ Moving Devices ■ Belt Conveyor ■ Gravity Conveyor *For more details, please refer to the PDF document or feel free to contact us.

• Other machine tools
• Transport and handling robots
• Other conveying machines

Rotation is an established process element used in automated production lines. Furthermore, rotation and positioning are involved in significantly important individual tasks in manufacturing. The product series offered by EXPERT-TÜNKERS and SOPAP includes standard rotary tables with a maximum performance of 150,000 Nm and sizes up to 10 meters in diameter, as well as small palm-sized items. All systems are equipped with extremely high positioning accuracy and environmental resistance, making them suitable for use in mass production factories. 【Products Offered】 ■ Rotary Index Tables ■ Simplex Rotary Tables ■ Globoidal Rotary Tables ■ Parallel Shaft Indexes ■ Manual Rotary Tables *For more details, please refer to the PDF materials or feel free to contact us.

• Other machine tools

In recent years, the application of adhesives, sealant compounds, filler materials, and greases has been increasing in importance. Not only in automobile manufacturing but also in machine tools and plant construction, coating systems are constantly facing new requirements. TÜNKERS' product portfolio covers a wide variety of coating applications demanded by the market. 【Products Offered】 ■ Coating equipment ■ Control panels ■ Pump stations ■ Nozzle heads ■ Fully electric coating equipment *For more details, please refer to the PDF materials or feel free to contact us.

• Other machine tools
• Painting Machine

Welding is a process used in the processing of sheet metal for joining, and the most significant application of welding is clearly in the field of body manufacturing. In modern welding technology, not only long service life and speed are required, but also high precision and reproducibility. To meet various requirements, TÜNKERS and HELU have developed a wide range of products. The portfolio of TÜNKERS and HELU regarding welding technology covers a variety of items from welding clamps to welding guns, and even lightweight modular welding guns. 【Products Offered】 ■ Welding clamps ■ Welding guns ■ Manual welding guns ■ Special welding guns ■ Welding machines ■ Pressure welding jigs *For more details, please refer to the PDF document or feel free to contact us.

• Welding robot
• Welding Machine
• Vice Clamps

When it comes to "forming technology," there is large-scale press processing sheet metal used for the production of sheet metal and complete vehicle body parts. In contrast, TÜNKERS primarily provides systems for post-processing of parts made from steel or aluminum sheet metal, or plastic materials. Common applications include punching, stamping, joining, and other necessary operations for additional processes to manufacture finished parts. The forming forces generated in these processes are approximately 1 to 100 kN. 【Main Applications (Excerpt)】 ■ Punching ■ Marking ■ Embossing ■ Clinching ■ Nut fastening *For more details, please refer to the PDF document or feel free to contact us.

• Other machine tools
• Other processing machines

Grippers and handling technology are the core technologies of TÜNKERS' comprehensive product lineup. The main applications of these grippers are in white body production, where transport processes and shape recognition applications are implemented. In addition to aluminum hollow round pipes, carbon hollow pipes, a one-screw system, and Euro grippers, we also offer customized products tailored to customer specifications. We can also manufacture special products upon request. 【Products Offered】 ■ TÜNKERS Hollow Round Pipe System (TRR) ■ TÜNKERS Carbon Fiber Tube System (TCR) ■ TÜNKERS One-Screw System (TOS) ■ Euro Gripper Tool System (EGT/TGT) ■ TÜNKERS gripping, clamping, and positioning equipment *For more details, please refer to the PDF materials or feel free to contact us.

• Vice Clamps
• Other machine tools

"Turning, moving, ascending and descending, and rotating" are routine tasks that are commonly performed in the production and installation of workpieces. However, in most cases, straight cylinders or moving axes do not meet the requirements in terms of reproducibility and control accuracy. Our company provides precisely customized solutions for our customers. With a focus on providing durable configurations for mass production, we offer sealed housings, defined end position settings with bearings/guides/fixed limit stops for large vehicles, mechanical locks, and position detection functions. 【Products Offered】 ■ Swivel Units ■ Linear Units ■ Linear Cylinders ■ Rotating Devices ■ Lifters *For more details, please refer to the PDF document or feel free to contact us.

• Vice Clamps
• Other machine tools

We would like to introduce our "Electric Clamp/Gripper System." The "Electric Clamp" is an alternative clamp compatible with pneumatic clamps. It can be mounted on a DIN rail and achieves performance equal to or greater than pneumatic clamps without using any air. Additionally, the "Gripper System" reduces the load on robots due to its lightweight design. 【Features of Electric Clamp (24V DC Series)】 ■ Holds the target workpiece in the correct position ■ Driven by a conventional DC motor with ultra-low voltage protection ■ Operates by supplying 24V and controlling opening and closing via PLC ■ Can be operated simply with a PNP digital I/O circuit *For more details, please refer to the PDF document or feel free to contact us.

• Vice Clamps
• Other machine tools

We offer a variety of conveyor systems. With our state-of-the-art product lineup, we provide customized solutions not only for almost all transportation applications of white bodies but also for related production lines such as drive systems and final assembly. Please feel free to contact us if you have any requests. 【Products Offered】 ■ Buffer Conveyors ■ Index Conveyors ■ Transfer Devices ■ Belt Conveyors ■ Gravity Conveyors, etc. *For more details, please download the PDF or contact us.

• Conveyor

We offer a gripper system for robots. In addition to aluminum hollow round pipes, carbon hollow pipes, and a single screw system, we also provide customized products tailored to your specifications. Furthermore, we can manufacture special products upon request. 【Our Solutions】 ■ Design consultation and concept creation for gripper systems ■ Project management and contract execution ■ Includes machine assembly, creation of special parts, and parts procurement ■ Installation of pneumatic and electric components ■ 3D measurement and documentation ■ On-site trial operation adjustments *For more details, please download the PDF or contact us.

• Other industrial robots
• Transport and handling robots

We provide clamping solutions for vehicle body manufacturing. We utilize general-purpose clamps and integrated electronic applications, such as the introduction of slim clamps, position detection, and state-of-the-art alpha curve actuated clamps. With the goal of "one new product idea a day, one new product a week," we respond to various clamping needs of our customers. 【Products Offered】 ■ Mini Clamps ■ Pneumatic Grippers ■ Parallel Grippers ■ Standard Clamps ■ Electric Clamps, etc. *For more details, please download the PDF or contact us.

• Vice Clamps
• Other machine tools