マコトプラスチック List of Products and Services

This document compares the characteristics of commonly used plastic resins and introduces methods for selecting appropriate materials based on their applications. It presents mechanical strength, heat resistance, chemical resistance, electrical insulation, and other properties for each material in an easy-to-understand table format. Additionally, it includes specific examples of material selection, as well as points to consider during material selection, such as the balance between usage environment, strength and wear resistance, cost, and availability. [Contents] ■ Comparison of material characteristics ■ Material selection guide by application ■ Specific examples of material selection ■ Points to consider during material selection *For more details, please download the PDF or feel free to contact us.

• Other polymer materials

We can handle everything from prototyping to mass production using an NC router. At our company, we use the SHODA NCN8200 NC router to perform precision machining. We create a single prototype, conduct dimensional and finishing inspections, and then transition to mass production. We can flexibly respond to customer needs, from small lots to mass production. ✅ Capable of handling from one prototype ✅ High-precision machining technology ✅ Thorough dimensional inspection and finishing confirmation ✅ Smooth transition to mass production If you are considering this, please feel free to consult with us!

• Resin processing machine
• Processing Contract

We offer nationwide shipping for plastic resin processed products. We have established a system to respond to concerns such as, "Can I not place an order because I am far away?" and "I would like the processed products delivered to my company." Shipping methods can be flexibly adjusted according to the size and quantity of the products, including courier services and pallet delivery. Additionally, if you consult with us in advance about delivery times and packaging methods, we can make adjustments, so please feel free to contact us.

• Resin processing machine
• Processing Contract

Precision and flexibility of NC router processing! Capable of handling long materials. Even for long materials that exceed the usual processing range, we can accommodate them through on-site ingenuity, such as split processing and the use of jigs. Regarding the processing of long materials For materials that you may be worried about not fitting on the processing machine, we will devise splitting and fixing methods to process them in the most optimal way. ▶ Please feel free to contact us for more details or inquiries!

• Resin processing machine
• Processing Contract

Our company offers resin processing that proposes appropriate materials and methods according to the purpose of use, cost, and delivery time. If you have any requests, we can create a quote immediately, and if the conditions are met, we can produce and ship on the same day. Please feel free to contact us by phone, email, or fax. We accommodate orders from one piece to lot production, regardless of quantity. 【Our Strengths】 ■ Speedy quotations ■ A wide variety of materials in stock ■ Reliable quality inspections ■ Regular reviews of quality standards ■ Production from one piece, etc. *For more details, please download the PDF or feel free to contact us.

• Resin processing machine
• Processing Contract

Our company specializes in plastic processing and caters to the needs of various industries. As a processing example, we received a request from a dental clinic to prototype a special pillow used by maiko (apprentice geisha) during treatment. We carefully discussed the shape and material, considering the comfort of the maiko while lying on the treatment table, and through repeated prototyping, we provided the optimal product. We aim to create high-quality products tailored to our customers' requests and will continue to respond flexibly to their needs in the future.

• Resin processing machine
• Processing Contract

Our company also performs PVC welding, achieving high-quality finishes with techniques optimized for the characteristics of PVC. PVC is lightweight, highly resistant to corrosion, and strong against chemical agents, making it widely used in piping and various equipment. We provide welding that ensures strength and durability by properly managing temperature and pressure. We deliver products that demonstrate stable performance over an extended period.

• Resin processing machine
• Processing Contract

Our company also offers R bending processing. R bending processing is a technique that smoothly bends plastic materials with a constant curvature, allowing for complex shapes. This achieves a beautiful finish while maintaining strength and durability. We provide precise processing tailored to customer requirements and deliver high-quality products.

• Resin processing machine
• Processing Contract

We support precise drilling and tapping using end mills. End mills, with their diverse shapes and cutting characteristics, enable the machining of complex shapes and high-precision processing of plastic resins. Additionally, in drilling and tapping, they form screw threads with excellent finish and high durability, ensuring product quality.

• Resin processing machine
• Processing Contract

This surface is processed with numerous holes in Teflon material.

• Resin processing machine
• Processing Contract

By using a suction system, we stably hold the workpiece and achieve high-precision cutting and shaping. This provides high accuracy and efficiency in the extraction processing of plastic parts.

• Resin processing machine
• Processing Contract

In machines such as lathes and milling machines, various tools are used to process parts. Our company uses important tooling to improve the efficiency and precision of part processing.

• Resin processing machine
• Processing Contract

Our company has introduced Keyence's image dimension measuring device "IM-8000" to strengthen quality assurance, allowing us to conduct precise dimension measurements in a short time. This enables us to guarantee stable quality and dimensional tolerances, providing our customers with high-quality products. ● Companies looking for a processing contractor that can consistently handle precision machining and measurement inspection of resin products. ● Companies seeking high-quality resin parts utilizing precision measurement. We provide stable quality resin products through high-precision measurements with the IM-8000! Please feel free to consult with us first! We also accommodate prototype and small lot requests.

• Resin processing machine
• Processing Contract

To improve production efficiency and accuracy, we have introduced the state-of-the-art multi-tasking machine "Brother M140X2." This high-performance machine can perform both turning and machining processes in one unit, allowing for efficient execution of complex machining operations. As a result, we have shortened traditional processes and achieved higher precision in parts manufacturing.

• Resin processing machine
• Processing Contract

- Equipped with 18 tools, capable of processing large and complex shapes. - High-precision positioning system and precise movements allow for high-quality processing from intricate designs to large parts. - Utilizing a wide working range, a variety of processes can be efficiently carried out with an automated system. - Productivity is significantly improved, enabling high-precision and rapid processing. - Capable of accommodating complex requirements and flexibly responding to customer needs. Please feel free to contact us for inquiries about processing.

• Resin processing machine
• Processing Contract

Our company has equipped FANUC robotic drills with Kitamura Iron Works' four-jaw vises (vise length L=125mm, jaw width D=50mm), enabling us to handle workpieces up to a maximum length of 700mm. This equipment allows for high-efficiency processing of multiple parts and mass-produced components, flexibly meeting the demands for high precision and short delivery times. We primarily cater to the machining of general-purpose plastics and engineering plastics, achieving a balanced approach to quality, cost, and speed in manufacturing. Key features: - High rigidity and high precision machining with FANUC robotic drills - Stable workpiece fixation with Kitamura Iron Works vises - Capability to handle long workpieces up to 700mm - High productivity achieved through simultaneous processing with four-jaw vises - Flexible support from prototyping to mass production If you are facing challenges with plastic processing, please feel free to contact us.

• Resin processing machine
• Processing Contract

Our company is equipped with a FANUC RoboDrill in the size of 400×700, achieving high-precision machining. Furthermore, we provide stable machining accuracy for various shapes and materials through suction processing. We strive to be flexible in order to meet the diverse needs of our customers.

• Resin processing machine
• Processing Contract

Our company has introduced the FANUC Robodrill and Kitagawa Iron Works' 3-jaw vice (L=125 D50), achieving high-precision and efficient machining. ● The FANUC Robodrill is a high-speed, high-precision small machining center that enables high-quality machining in a short time. ● Utilizing the 3-jaw vice from Kitagawa Iron Works allows for stable fixation of multiple workpieces at once. ● This ensures both improved productivity and high-precision finishes. ● Even in precision machining, we achieve stable quality and high-efficiency production. We can accommodate machining tailored to our customers' needs, so please feel free to consult with us.

• Resin processing machine
• Processing Contract

Our company is equipped with KITAMURA cutting centers, which excel in precision machining, providing outstanding rigidity and high-precision processing through suction machining. With this multifunctional and highly durable equipment, we can consistently achieve high-quality finishes for complex shapes and fine parts.

• Resin processing machine
• Processing Contract

• Thickness adjustment of resin materials is possible with an accuracy of ±0.05mm. • Equipped with a powerful motor, suitable for mass production. • Easy and intuitive operation, user-friendly even for beginners. • Provides high durability and stable performance over a long period. • Efficiently achieves high-quality finishes.

• Resin processing machine
• Processing Contract

The Sakazaki engraving machine is a machine designed for precise engraving and processing. It is equipped with digital control functions, allowing the movement along the XYZ axes to be displayed digitally, enabling fine adjustments and high-precision operations. Since it is a "collet type," it can securely hold tools and workpieces evenly, minimizing any displacement or vibration during processing, which allows for highly accurate machining. This makes it suitable for detailed engraving tasks as well.

• Resin processing machine
• Processing Contract

Our company specializes in the machining of general-purpose plastics, providing high-precision and high-quality processing. By introducing the PETTYWORK300 cross-cutting machine, we have achieved more precise cutting processes and can accommodate a variety of needs. Features: ● High-precision cutting: The axis tilt function allows for diagonal cuts and precise straight cuts. ● Compatible materials: We can handle a wide range of resins, including acrylic, PVC, PP, PE, POM, and PC. ● Cutting size: We can cut resin sheets up to 70mm thick with high precision. ● Applications: Industrial parts, covers, prototypes, and more. Consultations and estimates are free, so please feel free to reach out to us.

• Resin processing machine
• Processing Contract

To perform chamfering of general-purpose plastics and engineering plastics with higher precision and efficiency, we have introduced Fuji Gen's "Nice Corner." This tool provides excellent finishing and work efficiency in creating uniform and clean C and R chamfers, contributing to the improvement of quality in resin processing. If you have any questions or inquiries about our products, please feel free to contact us.

• Resin processing machine
• Processing Contract

●Supports various machining processes In addition to straight cutting, we can perform various machining processes such as groove machining, step machining, inclined cutting, and chamfering. ●Utilizing inclined and lifting functions By making full use of the inclined and lifting functions, we can flexibly accommodate angled machining and complex shapes. ●High precision finishing Not only straight cuts but also diagonal cuts and stepped shapes can be processed with precision, achieving high-quality finishes. ●Machining of resin parts requiring high precision For parts that require precise dimensional control, we provide stable quality with high machining technology. ●Supports special machining By utilizing jigs, we can also accommodate simple curve machining and special shape processing. Leveraging the features of the lifting table, our strength lies in our ability to handle a wide range of resin machining!

• Resin processing machine
• Processing Contract

The Matsui Electric (Matsuden) Winning Heater W55 model is a heating device used for bending plastic materials. It is a tubular heater that allows for uniform heating, ensuring that the bent area becomes evenly soft, resulting in a beautiful finish.

• Processing Contract
• Resin processing machine

Our company uses Mikuni-made drill presses (with a throat depth of 530mm) to perform precise and highly efficient drilling operations. By utilizing a large drill press with a throat depth of 530mm, we can drill holes up to a diameter of 1060mm (530mm×2) in the center, allowing us to meet a wide range of processing needs. If you require drilling for large components or special processing, please feel free to consult with us.

• Resin processing machine
• Processing Contract

A contour machine can cut thick materials and hard substances. It is powerful, durable, and can accurately cut heavy materials.

• Resin processing machine
• Processing Contract

Our company is equipped with a high-performance panel saw that can precisely cut large panels up to 3000mm. This equipment allows us to cut large materials with high precision. Leveraging our technical capabilities to handle large panel cutting up to 3000mm, we deliver high-quality products on reliable schedules. We support optimal production tailored to the exact sizes requested by our customers.

• Resin processing machine
• Processing Contract

Our company uses suction pumps for adsorption processing in resin machining. This allows us to securely fix the workpiece without using clamps or vises, enabling high-precision machining. Furthermore, it improves the flexibility and efficiency of the processing, resulting in a smoother machining process.

• Resin processing machine
• Processing Contract

Our company uses Makita hand planers for plastic resin processing, achieving high-precision surface finishing. With a powerful motor and adjustable blade depth, we can provide optimal finishing for various resin materials. Particularly in edge and finishing work for covers and other components, we deliver reliable results for resin parts that require precise processing.

• Resin processing machine
• Processing Contract

Our company uses a milling machine from Hoya Industries for resin processing. The high durability and precise cutting performance of this machine allow us to efficiently perform corner rounding. Corner rounding in milling is a process that smooths the edges of parts to enhance strength, particularly by rounding the edges to prevent breakage and improve safety. The high-speed cutting capability and long lifespan of the Strong Mill support stable quality and increased productivity, achieving a reduction in processing time while maintaining high finishing accuracy.

• Resin processing machine
• Processing Contract

What is Ultra-High Molecular Weight Polyethylene (UHMW-PE)? Ultra-high molecular weight polyethylene is a plastic material that excels in wear resistance, impact resistance, and self-lubrication. It is lightweight and easy to process, making it suitable for a wide range of applications, including food, machine parts, and the medical field. Features ● High wear resistance and long-lasting (over 10 times more than regular polyethylene) ● Good sliding properties, operates smoothly even without lubricants ● Strong against impacts and resistant to cracking in low-temperature environments ● Resistant to chemicals, usable in various environments ● Food-grade options available, ensuring safety◎ Our company offers machining services for ultra-high molecular weight polyethylene, enabling precise processing tailored to customer requirements. We also accommodate prototypes and small lot productions, so feel free to consult us even for small quantities. Additionally, we provide support for selecting the most suitable materials based on application, so please reach out if you have any concerns about material selection.

• Resin processing machine
• Processing Contract

Our company handles a variety of materials, including general-purpose plastics and Unilate resin. Unilate is a high-performance material with the following characteristics: ● Excellent wear resistance Unilate is resistant to wear and does not degrade easily even after long-term use, making it suitable for the manufacture of long-lasting parts. ● High chemical resistance It is strong against acids, alkalis, and solvents, allowing for stable use even in harsh environments. ● Mechanical strength It has high tensile strength and bending strength, making it a very strong yet lightweight material. ● Wide temperature resistance It is resistant to temperature changes and can be used across a wide range of temperatures. ● Excellent machinability It is easy to machine and can produce precise parts with high accuracy. ● Applicable products Unilate is ideal for the following applications: □ Automotive parts: Wear parts, seals □ Mechanical parts: Bearings, gears □ Electronic device parts: Precision parts, heat-resistant parts Our company is capable of high-precision machining using Unilate. We provide products tailored to our customers' needs.

• Resin processing machine
• Processing Contract

We offer machining services for PET (polyethylene terephthalate). PET has high rigidity, wear resistance, and chemical resistance, making it widely used in industrial equipment parts, precision machinery components, and materials for the food and medical fields. Features: ✅ Excellent mechanical properties: With high rigidity and wear resistance, it is suitable for precision machining. ✅ Excellent chemical resistance: Resistant to acids and alkalis, stable even in chemical environments. ✅ Food safety compliance: Grades available that are suitable for food and medical applications. ✅ Dimensional stability: Low moisture absorption, resulting in minimal dimensional changes due to environmental variations. Machining capabilities: Precision machining (high-precision processing using NC routers and machining centers) Drilling, threading, chamfering Cutting and slicing (can be cut to desired sizes) Prototype, small lot, and mass production support We provide optimal PET machined products tailored to our customers' needs. We can accommodate everything from prototypes and small lots to mass production, so please feel free to contact us.

• Resin processing machine
• Processing Contract

Acrylic has high transparency, and its lightweight and durable properties make it useful in many fields. Our company processes acrylic materials to achieve durability and a beautiful finish.

• Resin processing machine
• Processing Contract

Bakelite is widely used, especially in electronic devices and automotive parts, due to its excellent heat resistance, electrical insulation, and high strength. We provide products that utilize these characteristics with precision machining.

• Resin processing machine
• Processing Contract

Teflon is excellent in heat resistance and chemical resistance, and due to its very low friction coefficient, it is ideal for applications that require slip and durability. This has earned it high trust in various fields such as machinery parts, electronics, and the food industry. We provide precise processing tailored to our customers' needs and support the creation of products that maximize the properties of Teflon.

• Resin processing machine
• Processing Contract

Our company also offers machining services for ABS resin. ABS is a versatile plastic known for its excellent impact resistance and is used in a variety of products. Its main features are as follows: ● High impact resistance: It is strong against impacts and durable. ● Excellent machinability: It is easy to process and allows for precise cutting. ● Chemical stability: It is resistant to acids, alkalis, and oils, maintaining stable performance over long periods. ● High mechanical strength: It is a hard and strong material, making it ideal for parts that require precision. ● Surface finish: ABS is available in both glossy and matte finishes, allowing for selection based on application. ABS is used in various applications, including home appliances and automotive parts. We provide precision ABS parts through our machining services.

• Resin processing machine
• Processing Contract

PVC is excellent in durability and weather resistance, and it is also strong against chemicals and water, making it ideal for outdoor and industrial applications. It is lightweight, easy to process, and recyclable, making it an environmentally friendly material. We leverage these features to provide products that meet our customers' diverse needs.

• Resin processing machine
• Processing Contract

PEEK combines high mechanical strength and wear resistance, demonstrating stable performance even in harsh environments. Therefore, it is widely used in fields that require high performance, such as aerospace, medical, and electronic devices. Our company utilizes PEEK material and precision processing technology to provide high-quality products.

• Resin processing machine
• Processing Contract

Our company specializes in the machining of PC (polycarbonate), providing high-quality resin parts that excel in impact resistance and heat resistance. PC has approximately 200 times the impact resistance of glass and is highly transparent, making it ideal for various covers, protective panels, and mechanical parts. Features of our PC machining: ✅ High-precision machining – Utilizing the latest NC routers and machining centers to achieve precise processing. ✅ Excellent transparency maintenance – Careful machining ensures that the unique clarity of PC is preserved. ✅ Diverse processing capabilities – Capable of cutting, drilling, screw processing, bending, and bonding, tailored to various applications. ✅ Quick delivery – Flexible response from prototyping to mass production, ensuring speedy delivery. If you have requests such as "I want to create a transparent cover that requires impact resistance" or "I want to procure precise PC parts in a short time," please feel free to contact us.

• Resin processing machine
• Processing Contract

MC Nylon has excellent wear resistance, high strength, and is also superior in chemical resistance and heat resistance. Therefore, it is very suitable for use as machine parts, friction parts, and components of precision instruments, possessing characteristics that allow it to withstand long-term use. Our company provides high-quality processing using MC Nylon, and we have satisfied customers in various industries.

• Resin processing machine
• Processing Contract

POM has excellent wear resistance, chemical resistance, and a low friction coefficient, making it ideal for precision parts and components subjected to mechanical loads. Additionally, it has high strength and rigidity, providing stable performance even after long-term use. Our company maximizes the characteristics of POM and utilizes advanced precision processing technology to deliver high-quality products.

• Resin processing machine
• Processing Contract