コジマプラスチックス List of Products and Services

Our company has adopted a "Production Status Visualization System" proposed by engineers close to the field, which is easy to understand at a glance. It enables visualization of operating rates and reasons for downtime for each piece of equipment, as well as abnormal items and recovery personnel. By visualizing the power consumption of two compressors that were always in operation, we were able to identify the time they could be stopped, resulting in a reduction in power consumption. We possess the know-how to utilize data from the perspectives of operators, supervisors, and managers. 【Features】 ■ Visualization of operating rates for each piece of equipment ■ Visualization of reasons for equipment downtime ■ Visualization of abnormal items and recovery personnel ■ Visualization of time by part number ■ Visualization of real power consumption by operation *For more details, please refer to the related links or feel free to contact us.

• Other information systems
• Other production management systems

We offer a "big data analysis software" that identifies the causes of defects. We have extensive know-how from practical use in the field. We also have improvement case studies in injection molding. For those struggling with defects, our solution can be utilized across various industries, so please feel free to contact us. 【Features】 ■ Identification of defect causes ■ Contribution to reducing defect rates *For more details, please refer to the related links or feel free to contact us.

• Other information systems

Our company offers a "Trend Management Software" that uses AI to determine the optimal timing for maintenance by observing trends through cameras. It can eliminate excessive maintenance and large lot defects. If cameras cannot be installed in the production equipment processing shop, we predict the condition of the equipment by examining the products. 【Features】 ■ Reduced maintenance frequency ■ Decreased maintenance labor ■ Reduced quality defects *For more details, please refer to the related links or feel free to contact us.

• Production Management System
• Other information systems

Our company is engaged in "component assembly." We utilize 3D CAD in the design of assembly lines, making it possible to complete the assembly of complex-shaped parts such as ABS sensors by calculating factors like "twisting methods" and "assembly directions." Starting with research on raw materials, we develop equipment, design production lines, and manufacture products. This series of know-how accumulated in the resin molding business is applied to the component assembly business. [Overview] ■ Production processes leveraging know-how in resin product manufacturing ■ Equipment design using 3D CAD ■ Support for a wide variety of approximately 400 part numbers *For more details, please refer to the related links or feel free to contact us.

• Other processing machines
• Other machine elements
• Processing Contract

Our company specializes in "resin molding." To address our customers' design challenges, we are taking on the challenge of converting metal parts to resin. We are repeatedly engaging in trial and error to achieve both weight reduction and strength, as well as precision that was previously deemed impossible with resin. We have established high-level technologies such as bonding with dissimilar materials and insert molding of metal fittings. By customizing specifications for the production of individual products, we prevent excessive machine specifications, enabling cost reduction and speedy production. [Overview] - Achieving both weight reduction and strength - Developing all necessary equipment for production in-house - Enabling cost reduction and speedy production - Managing quality and delivery through immediate sharing of accurate information and precise instructions and responses - Consistently in-house production of manufacturing equipment *For more details, please refer to the related links or feel free to contact us.

• Resin processing machine
• Processing Contract

The "Condition Monitoring System" is an ideal platform that connects COGNEX, management servers, and on-site lines. It is suitable for those who want a system that can output results, cannot find what they are looking for, or do not have the time or budget to develop it in-house. We provide a system developed by our company that has achieved results through on-site implementation. Please feel free to contact us if you have any requests. 【Features】 ■ COGNEX: Advanced AI judgment ■ Management Server: Storage of judgment results in the database / Visualization of judgment images / Integration with equipment ■ On-site: Output of OK/NG judgment results / Display of NG heat maps / Equipment stoppage linked to NG / Support for small lots of various types *For more details, please download the PDF or feel free to contact us.

• Image Processing Software
• Other measurement, recording and measuring instruments

The "Measurement Result Management System" is software developed from the needs of measurement sites to instantly display measurement results on-site. It reduces communication time loss, allows for early stopping of defective production, and is suitable for reducing disposal costs. Additionally, it can represent the trend of dimensions in a management chart with just the push of a button and display whether they are within tolerance ranges. 【Features】 ■ Immediate search by simply entering the part number ■ Instant calculation by just inputting measurement values ■ Graphing with just the push of a button *For more details, please download the PDF or feel free to contact us.

• Other measurement, recording and measuring instruments
• Document and Data Management

Our company offers a "Work Analysis Software" that enables accurate analysis without hassle through continuous analysis using installed cameras and AI. It allows for timely identification of bottleneck processes, abnormal operations, and best practices, making it suitable for process analysis. Since the detailed work times for each cycle and one cycle are visible, potential issues can be detected in advance, and the speed of work can be continuously monitored, leading to increased production efficiency. 【Features】 ■ Captures work scenes with a camera ■ Automatically generates Gantt charts ■ Displays cycle work times ■ Shows standard, average, and current work times *For more details, please download the PDF or feel free to contact us.

• Other measurement, recording and measuring instruments
• Other information systems
• Image analysis software