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  3. 東洋設計
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東洋設計

addressTokyo/Edogawa-ku/Matsushima 4-1-14
phone03-3653-6388
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last updated:Oct 25, 2024
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東洋設計 Product Lineup

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Roller machine Roller machine
Extruder Extruder
Overhaul of the equipment. Overhaul of the equipment.
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Solving the absence of drawings! Physical measurement and drafting service.

Solving the absence of drawings! Physical measurement and drafting service.

Do you have any of these concerns? "I'm struggling because I don't have the drawings for old machines or equipment..." "I can't find the drawings needed for repairing or replacing parts..." "It's difficult to procure machines or parts because the manufacturer is unknown or has already gone out of business..." "I'm considering changing the layout of the factory, but I don't have accurate equipment drawings..." We solve the issue of "not having drawings" for our customers. By utilizing KEYENCE three-dimensional measuring instruments, we provide a service that obtains high-precision three-dimensional data from the actual items you have (such as machines, equipment, and parts) and creates accurate CAD drawings.

  • 3D measuring device
  • Mechanical Design
  • Machinery and equipment installation/dismantling/relocation

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Comprehensive support for maintenance, repair, modification, and replacement of the Banbury mixer!

Comprehensive support from maintenance, repair, modification, to replacement of the Banbury mixer!

The Banbury mixer, essential for the manufacturing of rubber and plastic products. Quick response to troubles, securing backup machines, and introducing new equipment are indispensable for maintaining a stable production system. Based on years of experience and achievements, our company meets all customer needs. Our strengths: Reliable technology and extensive experience: Our experienced technicians carry out prompt and accurate work regarding the maintenance and repair of Banbury mixers. We handle everything from parts replacement and repairs of key components such as worn rotors and chambers to large-scale overhauls, utilizing the know-how we have developed. Quick response to troubles: We focus on emergency responses to minimize line stoppages caused by unexpected troubles. Supporting optimal equipment introduction: From searching for used Banbury mixers as backup machines to manufacturing new Banbury mixers tailored to our customers' production lines, we provide optimal proposals and support for implementation.

  • Other processing machines

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Toyo Design Co., Ltd. Company Profile

We provide various equipment such as rubber and plastic machinery and wire drawing equipment!

Our company is engaged in the engineering of industrial machinery and the research and development of related equipment. We provide various equipment such as dual-axis strainers, vibrojet coolers, and turret winders. Please feel free to contact us when you need our services. 【Business Objectives】 ■ Engineering of industrial machinery ■ Research and development of related equipment *For more details, please download the PDF or feel free to contact us.

  • Other films and sheets
  • Plastic processing machines (cutting and rolling)
  • Other plant design, development and maintenance

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Automatic Mixing Roll Cross Blender [Case Study]

[Issue] Skilled workers in the rolling process are leaving. It takes time for apprentices to become skilled.

At Toyo Design Co., Ltd., we offer the "Mixing Roll Automatic Roll Machine." We would like to introduce examples of the implementation of automatic mixing rolls and cross blenders. **[Solution]** After the introduction of the automatic mixing roll, even new employees in training can operate it. *For more details, please refer to the PDF document or feel free to contact us.*

  • Other processing machines

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[Video available!] Towards zero roll machine accidents, complete automation of mixing rolls.

Automatic mixing processes from winding, kneading, to banding! Existing machines can be expanded!

At Toyo Design Co., Ltd., we offer the "Mixing Roll Automatic Roll Machine." We provide the "CRB Cross Roll Blender," which mechanically handles spiral kneading; the "RBF Ribbon Feeder," which allows for flexible cutting and interruption of the ribbon; and the "AGC Auto Gap Controller," which can control the winding, mixing, and ribbon thickness. By automating the mixing process from kneading to ribbon output, production volume increases and stabilizes. 【Features of CRB】 ■ Prevents foreign matter contamination by eliminating direct contact with the product ■ Frees operators from hazardous tasks ■ Produces homogeneous and high-quality products ■ Increases and stabilizes production volume through automatic operation *For more details, please refer to the PDF materials or feel free to contact us.

  • Other processing machines

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"Safety of roll machine mixing operations × Product uniformity" Automatic roll machine *Testable

Automatic mixing operations from blending to packaging! Introducing three types of products.

At Toyo Design Co., Ltd., we offer the "Mixing Roll Automatic Roll Machine." We provide the "CRB Cross Roll Blender," which mechanically handles spiral kneading; the "RBF Ribbon Feeder," which allows for flexible cutting and interruption of the ribbon; and the "AGC Auto Gap Controller," which can control the winding, mixing, and ribbon thickness. By automating the mixing process from kneading to ribbon output, production volume increases and stabilizes. 【Features of CRB】 - Prevents foreign matter contamination by eliminating direct contact with the product - Frees workers from hazardous tasks - Produces homogeneous and high-quality products - Increases and stabilizes production volume through automatic operation *For more details, please refer to the PDF document or feel free to contact us.

  • Other processing machines

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【Release from hazardous work × foreign matter contamination countermeasures】 Automatic roll machine *Demo and testing available

Automatic mixing operations from blending to extraction! Introducing three types of products.

At Toyo Design Co., Ltd., we offer the "Mixing Roll Automatic Roll Machine." We provide the "CRB Cross Roll Blender," which handles spiral kneading with machinery; the "RBF Ribbon Feeder," which allows for flexible cutting and interruption of the ribbon; and the "AGC Auto Gap Controller," which can control the winding, mixing, and ribbon thickness. By automating the mixing process from kneading to ribbon output, production volume increases and stabilizes. 【Features of CRB】 ■ Prevents foreign matter contamination by not touching the product ■ Frees workers from dangerous tasks ■ Produces homogeneous and high-quality products ■ Increases and stabilizes production volume through automatic operation *For more details, please refer to the PDF materials or feel free to contact us.

  • Other processing machines

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[Used Equipment Information] Mixing Roll

This is information about used stock machines.

Mixing roll machine 22 inches With stock blender

  • Rubber Processing Machine

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Compound Uniform Discharge & Variable Speed Drive - Dual Axis Strainer TS Series

One machine can handle receiving rolls, warming rolls, and strainers!

The "TS Series" is a twin-screw extruder equipped with a kneading housing that has an extruder cylinder removed and an extruder zone screw. It features an "open chamber" that can directly receive compounds from an internal mixer and an automatic switching "screen changer." Additionally, it ensures uniform compound discharge, with a variable speed drive for discharge rate, and is also equipped with an "extruder cylinder" with a temperature control device. 【System Configuration】 ■ Hot Pelletizer ■ Open Chamber ■ Screen Changer ■ Extruder Cylinder ■ Kneading Housing *For more details, please refer to the PDF materials or feel free to contact us.

  • Other processing machines

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[Extruder Catalog] Can be added to existing lines; compact and space-saving.

Expansion of pellet production by adding to the existing line! Compact and space-saving! Three components: Ruder pelletizer, strainer, and jet screen cooler.

This catalog introduces our "extruder." It features three products: the Ruder Pelletizer, Strainer, and Jet Screen Cooler. We have included the characteristics, specifications, and options for each product, so please take a moment to read through it. [Featured Products] ■ Ruder Pelletizer ■ Strainer ■ Jet Screen Cooler *For more details, please refer to the PDF document or feel free to contact us.

  • Other processing machines
  • Other conveying machines

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