ILC Dover List of Products and Services

Currently, many pharmaceutical manufacturing companies are optimizing open suite equipment designs to maximize throughput and profitability. A key aspect of this initiative is minimizing raw material losses due to spills, waste, and cross-contamination. Additionally, reducing exposure to airborne particles and lowering the risk of ignition from these particles also contributes to improving worker safety. Achieving both of these goals requires a high-efficiency powder transfer and containment system. The EZ BioPac is not a repurposed liquid transfer system; it has been newly designed specifically for powders. The EZ BioPac single-use system offers the fastest and most efficient solution. Its large diameter top opening allows for easy filling and fine-tuning of the final weight. Furthermore, the very robust single-use powder transfer bag features anti-static properties, ensuring quick and complete discharge of the weighed powder into the processing container. In contrast, competitors' 2D bags have narrow filling openings, making weight adjustment difficult. We invite you to experience the benefits of EZ BioPac.

• Powder Conveyor Device

ILC Dover provides (bio)pharmaceuticals, medical devices, and advanced technologies. We support pharmaceutical manufacturing operators in omitting costly cleaning processes while ensuring maximum safety through containment technologies (including those involving highly active substances), enabling compliance and productivity. Additionally, we assist biopharmaceutical manufacturing personnel in reducing and eliminating costly cleaning processes and contamination risks during and between campaigns through the integrated provision of workflow solutions. 【Product Categories】 ■ (Bio)pharmaceuticals ■ Medical Devices ■ Advanced Technologies *For more details, please download the PDF or feel free to contact us.

• Other consumables

ILC Dover's flexible enclosures elevate traditional concepts to a new level. They utilize reliable manufacturing technologies and proven containment design features used in the DoverPack family. Specifically, they offer a product lineup of flexible enclosures that can be adapted to a wide range of existing equipment, using the same proven containment design and processing techniques found in DoverPack family products. By using these enclosures, customization to fit existing manufacturing equipment is possible, saving customers time and costs while achieving containment of high-active materials at the nanogram level. All materials meet FDA standards and are designed to accommodate operator ergonomics for cGMP manufacturing. This means that operators can work in an environment as comfortable as putting on a dress shirt, leading to improved efficiency.

• isolator

ILC Dover designs spacesuits for the Apollo spacecraft and continues to manufacture spacesuits today. The Sentinel XT PAPR powered air-purifying respirator incorporates all of that experience and expertise, specifically designed for pharmaceutical companies. We understand that comfort is essential during long shifts while maintaining a safe and protected environment, which is why the Sentinel XT system is designed with a focus on comfort, durability, and safety. The best-in-class PAPR, combining ILC Dover's Sentinel XT hood and blower, achieves an Assigned Protection Factor (APF) of 1,000 while operating at full capacity for 12 hours.

• mask

The soloPURE sterile manufacturing closed system isolator system provides a Grade A sterile environment for filling operations in formulations, along with processes that require sterile treatment. Equipped with an H14 HEPA filter for intake airflow and dual H14 HEPA filters for exhaust airflow, soloPURE enables the handling of very delicate products in a positive pressure environment and allows for the handling of highly active sterile powders in a negative pressure environment. The system, featuring a flexible disposable chamber, eliminates the need for costly cleaning and validation work when concerns about cross-contamination arise.

• isolator

The Venturi nozzle, generated by the vacuum from the EzBioPac or hopper system, ensures that even high-viscosity liquids are drawn into the flow path for each powder, allowing for reliable mixing with the solvent. This system functions equally well for mixing solid suspensions into liquids and for mixing liquids with liquids. In any case, the components are uniformly mixed, forming a homogeneous liquid. The newly released JetFlow, designed for single-use, includes a Venturi nozzle, pump head, and tube assembly that enable high-quality solution supply without worrying about cross-contamination.

• Mixer/agitator

In the case of EZ PowderZip, it provides the ultimate efficiency solution for powder transfer in a closed system. One of the main advantages of EZ PowderZip is that it minimizes the risk of cross-contamination and operator exposure by enabling complete closed-loop powder transfer. It prevents the retention of powder inside the bag, and the specially designed powder bags for static prevention are used for the containment transfer of dry powders (media, salts, APIs) for pharmaceutical development, media, and buffer preparation. The strength of the bags is also excellent, capable of holding up to 100 kg in 50L and 100L bags.

• Powder Conveyor Device

The soloADC system is designed to handle the world's most highly active compounds, consistently demonstrating low ng/m³ containment performance in each campaign. The soloADC system is equipped with dual-stage H14 HEPA intake and H14 HEPA exhaust filters, ensuring safety with highly reliable negative pressure operation. The sleeves and gloves that come with the flexible isolator are made of soft material, significantly improving operability compared to multi-use isolators.

• isolator