日本製造 List of Products and Services

We would like to introduce a case study of the "CaniScan," a gender automatic identification device that has successfully led to reductions in time and costs while maintaining marine biological conservation. From the perspective of marine biological conservation, it is necessary to release crabs that are below a certain size or are female when shipping edible crabs. The identification of a large number of crabs, which is particularly difficult in determining gender, was previously done by hand, resulting in significant time and financial costs. By introducing our product that automatically identifies the gender of crabs using AI, we contributed to shortening the time from capture to shipment. Additionally, we achieved long-term monitoring of marine resources through the data collection of gender and size in the target marine areas. [Challenges] - From the perspective of marine biological conservation, it is necessary to release crabs that are below a certain size or are female when capturing and shipping edible crabs. - Until now, the identification of a large number of crabs, which is particularly difficult in determining gender, was done by hand, resulting in significant time and financial costs. *For more details, please refer to the related links or feel free to contact us.*

This product is a rotary transfer machine with a vertically arranged index table. Units can be arranged in three directions relative to the chuck, allowing for simultaneous processing. There is no need for re-clamping at each stage, eliminating concerns about misalignment. Additionally, the adoption of CNC technology ensures high repeatability, minimizing the impact of changes in the external environment. 【Features】 ■ Simultaneous processing in three directions with one chuck ■ High-precision processing with CNC ■ Mass production processing with short cycle times ■ Reduced workload for holder attachment and detachment ■ Customization to meet needs *For more details, please download the PDF or feel free to contact us.

We would like to introduce the "Index Machine for Housing Processing" with a 60% output and 4-axis head. There are 7 models available, and the attachment and detachment are done manually. Additionally, our business group, Seishin Machine Works, offers dedicated machines and units to support the advancement of FA concepts. Please feel free to contact us if you have any requests. 【Specifications】 ■ 7 models, single attachment ■ Manual attachment and detachment *For more details, please download the PDF or feel free to contact us.

We would like to introduce the "Index Machine for Cover Processing" with a 60% output and a 5-axis head. It is designed for one model and one unit installation, featuring a manual and automatic dispensing specification. Additionally, our business group, Seishin Machine Works, offers a lineup of dedicated machines and units to support the advancement of FA concepts. Please feel free to contact us if you have any requests. 【Specifications】 ■ One model, one unit installation ■ Manual and automatic dispensing *For more details, please download the PDF or feel free to contact us.

We would like to introduce the "Index Machine for Cylinder Processing" with 80% output and 7-axis head. It features three models with three attachments and is designed for manual and automatic dispensing. Additionally, our business group, Seishin Machine Works, offers a lineup of dedicated machines and units to support the advancement of FA concepts. Please feel free to contact us if you have any requests. 【Specifications】 ■ Three models, three attachments ■ Manual and automatic dispensing *For more details, please download the PDF or feel free to contact us.

This product is a NC-controlled facing spindle that is difficult to destabilize. By combining it with a slide unit, taper machining, spherical machining, and threading can be performed without rotating the product. Additionally, it can be designed to meet customer needs. We have a track record of producing taper hole machining spindles that are specialized for taper machining and can be manufactured at a low cost. 【Production Examples】 ■ Spindle specialized for taper and reverse taper hole machining - An angled sleeve is provided on the quill attached to the tip of the spindle - Taper hole machining is possible by moving this sleeve back and forth *For more details, please download the PDF or feel free to contact us.

The "Eccentric Boring Machine" is a processing machine capable of automatic loading and unloading. It is essential to design and manufacture a spindle head with another eccentric spindle inside the main spindle. Initially, while the design was possible, processing and assembly of the parts were challenging. However, various departments came together, shared their ideas, and were able to complete the project. To maintain precision, the machine is equipped with spindle cooling. 【Specifications】 ■ 2 jigs, 1 spindle head ■ 4 models, 2 units installed ■ Automatic loading and unloading ■ Equipped with spindle cooling for precision maintenance ■ Position confirmation sensor for maintaining processing depth accuracy *For more details, please download the PDF or feel free to contact us.

We would like to introduce the "Transfer Machine for Pump Processing" designed for automotive pumps. While a pallet system was deemed the best for the product shape, there were various processing directions, making it unclear whether the pallet configuration was feasible. We actually produced a set of pallets, assessed their viability, and identified areas for improvement, ultimately delivering the product to the customer without any issues. 【Specifications】 ■ Compatible with 31 models, yet requires minimal setup ■ Equipped with 135 material stockers ■ 38-station pallet transport *For more details, please download the PDF or feel free to contact us.

We would like to introduce the "Transfer Machine for Valve Processing" that uses a turret head with axial core lubrication at a 40% capacity. To achieve the line configuration, a turret with axial core lubrication is necessary, and at that time, there were no commercially available options, so it was designed and manufactured by the Precision Machinery Group. It realizes almost no setup time and supports multiple models. 【Specifications】 ■ 12-station pallet transport ■ Turret head with axial core lubrication at 40% capacity ■ Achieves almost no setup time and supports multiple models *For more details, please download the PDF or feel free to contact us.

The "Piston Machining Transfer Machine" is a machine for processing automotive pistons with a 21-station direct specification. It is required to achieve both the conflicting goals of reducing cycle time and consolidating processes. By utilizing a special high-speed transfer mechanism, it shortens the cycle time and performs complex machining in 70% of the processes, thereby achieving process consolidation. With a special facing spindle, the inner diameter grooving process is completed in about 2 seconds. 【Specifications】 ■ Processes everything except outer diameter finishing ■ The transfer device achieves shock-free high-speed transfer through a special high-speed mechanism ■ The inner diameter grooving process is completed in about 2 seconds with a special facing spindle ■ Grooving for different hole diameters can be accommodated without changing tools ■ To support a variety of products, tool exchange devices are installed at necessary locations *For more details, please download the PDF or feel free to contact us.

Introducing the "Transfer Machine for Knuckle Processing" that processes automotive knuckles with a 15-station manipulator transport specification. Adopting a manipulator system, it changes the angle of the product during transport, ensuring that the orientation of the processing area is always aligned, resulting in a cohesive setup. Additionally, backup devices and auxiliary clamp devices have been installed at necessary locations. 【Specifications】 ■ Processes everything except the center hole of the product ■ Equipped with a 40-piece work stocker ■ Backup devices and auxiliary clamp devices installed at necessary locations ■ 15-station manipulator transport *For more details, please download the PDF or feel free to contact us.

Introducing the "Transfer Machine for Cylinder Processing" with a 19-station pallet transport specification. Due to the numerous difficult-to-process areas, such as grooves in holes approximately 22mm in diameter and 120mm deep, we conducted test processing using a spindle with the cooperation of our customers. We repeatedly created tools and conducted processing trials, and after much trial and error, we finally achieved success. Furthermore, with the realization of this equipment, the number of parts that previously required 10 items for the customer has drastically reduced to just 1. 【Specifications】 ■ Internal deep groove processing is completed in seconds with a special facing spindle. ■ R6 notching processing at a depth of 100mm is also performed. ■ 19-station pallet transport. *For more details, please download the PDF or feel free to contact us.

We would like to introduce the development business of semiconductor and electronic component inspection manufacturing equipment undertaken by our business group, F.A.T. Corporation. We have numerous achievements in semiconductor and electronic component-related inspection manufacturing equipment, including test handlers, appearance inspection taping machines, in-tape appearance inspection machines, and equipment for assembly processes. In the case of test handlers, we offer custom solutions that accommodate a wide range of supply methods such as wafers, trays, lead frames, and parts feeder supply, as well as the possibility of integration as a single machine. 【Features】 ■ Custom test handlers that accommodate a wide range of supply methods ■ Capability to function as an integrated machine ■ Wide-ranging support from in-pocket inspection to six-sided appearance inspection ■ Post-inspection storage options include taping, trays, and tubes ■ Appearance inspection taping machines for tray supply and parts feeder supply types, etc. *For more details, please download the PDF or feel free to contact us.

We would like to introduce the "manufacturing inspection equipment for the automotive industry" from our engineering business group, F.A.T. Co., Ltd. As inspection and labor-saving devices used in the automotive industry, we offer automotive parts laser marking, automotive electronic component inspection equipment, and inspection assembly labor-saving devices. Please feel free to contact us if you have any inquiries. 【Products Offered】 ■ Automotive Parts Laser Marking ■ Automotive Electronic Component Inspection Equipment ■ Inspection Assembly Labor-Saving Devices *For more details, please download the PDF or feel free to contact us.

At our business group, F.A.T. Corporation, we engage in the sale of electronic materials, including support for sockets and fixtures for other companies' handlers, as well as the production of fixtures for temperature evaluation. We offer custom solutions for test sockets and jigs, propose taping materials, and manufacture custom carrier tapes. Additionally, we handle contact probes (measuring devices) for semiconductor devices such as TO220 and SOP, which are used in the automotive industry, with a focus on low-cost, high-quality, and made in Japan. [Features] - Custom design support for sockets and fixtures for other companies' handlers is available. - Production of fixtures for temperature evaluation. *For more details, please download the PDF or feel free to contact us.

We would like to introduce the "Software Development for the FA Field" within the engineering business of our group company, F.A.T. Co., Ltd. We undertake contract development of control and measurement programs using PCs, as well as control programs using PLCs. Additionally, we are involved in various engineering projects, including custom design and manufacturing of manufacturing inspection equipment and tools for the automotive industry. Please feel free to contact us if you have any inquiries. [Development Details] ■ Contract development of control and measurement programs using PCs ■ Contract development of control programs using PLCs *For more details, please download the PDF or feel free to contact us.

We would like to introduce the "Medical Parts Marking Machine" in the medical device (OEM) business of our group company, FATI Corporation. Thanks to the UV laser, clean characters can be printed on resin parts and thin metal parts without generating any burn residue. We specialize in OEM development of small medical devices that apply the inspection and assembly technologies cultivated in the semiconductor industry. Please feel free to contact us if you have any requests. 【Features】 ■ We excel in OEM development of small medical devices that apply the inspection and assembly technologies cultivated in the semiconductor industry. ■ Thanks to the UV laser, clean characters can be printed on resin parts and thin metal parts without generating any burn residue. *For more details, please download the PDF or feel free to contact us.

We would like to introduce the "Medical Inspection Jigs and Associated Equipment (OEM)" in the medical device (OEM) business of our group company, F.A.T. Co., Ltd. We specialize in the OEM development and design of medical-related inspection jigs, applying the inspection and assembly technologies cultivated in the semiconductor industry to the OEM development of small medical devices. Please feel free to contact us if you have any inquiries. 【Products Handled】 ■ OEM development and design of medical-related inspection jigs *For more details, please download the PDF or feel free to contact us.

The "FH-6140" is a handler that performs a visual inspection after electrical testing with simultaneous measurement of 32 units, followed by taping in a consistent manner. It individually retrieves two-direction mini flat package ICs (devices) stored in an aligned manner in a 6-row magazine and conducts simultaneous testing of 32 units using IC sockets connected to the tester. After testing, the devices undergo image inspection, and based on the measurement results from the tester and image inspection, defective products are automatically stored in the NG box, while good products are sent for taping. 【Features】 ■ Conducts simultaneous testing of 32 units using IC sockets connected to the tester ■ Performs image inspection on devices after testing ■ Automatically stores defective products in the NG box and good products for taping *For more details, please download the PDF or feel free to contact us.

The "FC-8000" is a fully automatic welding machine that transports the stem and cap, aligns them with high precision, and then performs resistance welding. It uses a high-precision pressing mechanism to form the electrode part. The welding execution load is measured using a load cell. Additionally, it employs image processing to perform high-precision θ correction of the cap and stem, and is equipped with a TAB misalignment inspection function after welding. 【Features】 ■ Forms the electrode part using a high-precision pressing mechanism ■ Measures the welding execution load using a load cell ■ Performs high-precision θ correction of the cap and stem using image processing ■ Equipped with a TAB misalignment inspection function after welding *For more details, please download the PDF or feel free to contact us.

The "FTP-210" is a parts feeder supply taping machine with a versatile dual-camera appearance inspection system. It supplies devices from the parts feeder, performs suction transport and appearance inspection, and after alignment correction, automatically inserts them into embossed carrier tape. Subsequently, it distinguishes the front and back orientation in the IN pocket and automatically winds them onto a reel, making it a low-cost automatic taping device. 【Features】 ■ High-speed and reliable tape insertion enabled by alignment function ■ Versatile dual-camera appearance inspection system (printing, front and back orientation, foreign object inspection, etc.) ■ Taping function with 8mm width (standard type) *For more details, please download the PDF or feel free to contact us.

The "FB-2000" is a device that automatically tapes good products after conducting a six-sided visual inspection of SOP-type devices. It individually transports electronic components supplied in sticks, performs a six-sided visual inspection, and then automatically inserts them into embossed carrier tape, seals with cover tape, and winds onto a reel. Please feel free to contact us if you have any inquiries. 【Specifications (partial)】 ■ Symmetrical devices: Devices stored in sticks ■ Supply form: Stick (stack height 400mm) ■ Processing capacity: 0.45 seconds per unit or less (8000 UPH) ■ Number of visual inspection positions: 6 positions ■ Classification: 2 classifications (good/bad) *For more details, please download the PDF or feel free to contact us.